Novel electric melting pipe fitting automatic production equipment
By designing automated production equipment, automated turning, chip removal, wire threading, wire embedding, wire breakage detection, and terminal detection of electrofusion fittings have been achieved. This solves the problem of cumbersome manual operation in existing technologies, improves production efficiency and quality stability, and reduces labor costs and safety hazards.
Patent Information
- Application Number
- CN202520356117.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The current production process for electrofusion fittings is cumbersome due to its manual operation, complicated procedures, low production efficiency, unstable quality, and potential safety hazards.
Design a new type of automated production equipment for electrofusion fittings, including a conveying mechanism, a sorting and positioning mechanism, a comprehensive processing mechanism, a terminal block installation mechanism, a terminal block detection mechanism, and a protective cover installation mechanism, to realize automated turning, chip removal, wire threading, wire embedding, wire breakage detection, terminal block detection, and protective cover installation of electrofusion fittings.
It has enabled automated production of electrofusion fittings, improved production efficiency and quality stability, reduced labor costs and safety hazards, and features a compact structure and small footprint.
Smart Images

Figure CN223948598U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of electrically fused pipe fitting production and processing, and more particularly to a novel electrically fused pipe fitting automatic production equipment. BACKGROUND
[0002] Electrically fused pipe fittings are widely used in gas delivery, water supply, sewage, agricultural irrigation, oil fields, mines, chemical industry, and postal and telecommunication fields, and are particularly used in pressure pipeline system fields such as gas delivery, water supply, oil fields, mines, and chemical industry, and have high requirements for environmental adaptability, pressure resistance, and safety performance. Generally, electrically fused pipe fittings are connected by an electrically fused welding machine at two connection posts of the electrically fused pipe fitting, and an embedded resistance wire in the inner wall of the electrically fused pipe fitting is powered to heat, and the heating energy is used to melt the pipe fitting and pipe material at the position matched with the resistance wire, so that the molten materials in the melting zone are intertwined and naturally cooled to form a reliable connection.
[0003] The existing scheme of embedding a resistance wire in the inner wall of an electrically fused pipe fitting mainly uses an ordinary horizontal numerical control lathe, configures a special tool bar and tool, and manually assists operation to complete processing. The main operation process is as follows: the electrically fused pipe fitting is manually installed on the numerical control lathe, turning and spiral embedding of the resistance wire are completed by the numerical control lathe, and then manual assistance is used to complete the processing procedures such as chip removal, wire threading, wire hooking, and wire breaking. The connection post of the electrically fused pipe fitting needs to be manually installed after the pipe fitting is taken off from the lathe, and then a resistance, current, and voltage comprehensive measuring instrument is connected to the two connection posts of the electrically fused pipe fitting by manual operation. Whether the resistance, current, and voltage are within the standard value range is observed, and if they are within the standard value range, the product is considered to be qualified, and if they are not within the standard value range, the product is considered to be unqualified. Finally, the connection post protective cover is manually installed, and the product is packaged.
[0004] In summary, the current electrically fused pipe fitting production has many manual operation contents, complicated procedures, production errors, unstable quality, low efficiency, manual assistance in numerical control operation process, and great personal safety hazards. SUMMARY
[0005] To solve the above technical problems, the technical scheme adopted by the present application is: a novel automatic production equipment for electrically fused pipe fittings is provided, which comprises an equipment base, a conveying mechanism, an electrically fused pipe fitting sequencing and positioning mechanism, an electrically fused pipe fitting comprehensive machining mechanism, a terminal post installation mechanism, a terminal post detection mechanism and a terminal post protective cover installation mechanism arranged on the equipment base, the conveying mechanism is used for adjusting the posture of the electrically fused pipe fitting to be machined and conveying it to the electrically fused pipe fitting sequencing and positioning mechanism; the electrically fused pipe fitting sequencing and positioning mechanism is used for sequencing the electrically fused pipe fitting and feeding it into the electrically fused pipe fitting comprehensive machining mechanism; the electrically fused pipe fitting comprehensive machining mechanism is used for turning, chip removal, wire threading, wire embedding and wire breaking of the electrically fused pipe fitting; the terminal post installation mechanism is used for installing the terminal post of the electrically fused pipe fitting; the terminal post detection mechanism is used for detecting whether the terminal post of the electrically fused pipe fitting is in good contact with the electric resistance; and the terminal post protective cover installation mechanism is used for installing the terminal post protective cover on the outer cylindrical surface of the terminal post of the electrically fused pipe fitting.
[0006] Optionally, the conveying mechanism comprises a conveying belt, a product drop block is arranged at the product input end of the conveying belt, product conveying guide fences are arranged at both sides of the conveying belt, a posture adjustment fence is arranged at the rear end of the conveying guide fence, a limiting fence stop plate and a terminal post outer wall cylindrical limiting strip are arranged at the rear end of the conveying belt; the limiting fence stop plate is provided with an electrically fused pipe fitting stop plate; the conveying guide fence, the posture adjustment fence, the limiting fence stop plate and the terminal post outer wall cylindrical limiting strip are all connected with an adjustable distance mechanism.
[0007] Optionally, the electrically fused pipe fitting sequencing and positioning mechanism comprises a sequencing vertical turnover mechanism, a sequencing horizontal movement mechanism and a sequencing vertical positioning movement mechanism; the sequencing vertical turnover mechanism comprises a rotary cylinder mounting seat, a rotary cylinder is arranged on the rotary cylinder mounting seat, a rotary platform is connected with the rotary cylinder, and an electrically fused pipe fitting limiting rod is arranged on the rotary platform; the sequencing horizontal movement mechanism comprises a horizontal sliding table; the sequencing vertical positioning movement mechanism comprises a vertical sliding table, the vertical sliding table is connected with the sliding block of the horizontal sliding table, a transverse bidirectional sliding cylinder is arranged on the sliding block of the vertical sliding table, a bidirectional movement sliding block is connected with the transverse bidirectional sliding cylinder, and a first inner support block and a second inner support block are connected with the bidirectional movement sliding block.
[0008] Optionally, a first grabbing mechanism is further included, the first grabbing mechanism comprises a moving slide plate, a first square cylinder is arranged on the moving slide plate, a first square cylinder connecting plate is connected to a piston rod of the first square cylinder, a longitudinal guide rail and a guide rail auxiliary plate are connected to the first square cylinder connecting plate, a longitudinal moving slide block is arranged on the moving slide plate, the longitudinal moving slide block is in sliding connection with the longitudinal guide rail, a guide rail slide block is arranged on the bottom of the moving slide plate, the guide rail slide block is in sliding connection with a grabbing mechanism driving guide rail, the guide rail auxiliary plate is fixedly connected with a slide table connecting plate, the slide table connecting plate is connected with a slide table base, a slide table is arranged on the slide table base, the slide table is movable up and down, the slide table is fixedly connected with a first grabbing bidirectional sliding cylinder connecting plate, the first grabbing bidirectional sliding cylinder connecting plate is fixedly connected with a first grabbing bidirectional sliding cylinder, the first grabbing bidirectional sliding cylinder is provided with two cylinder fingers, the two cylinder fingers are respectively fixedly connected with a first cylinder clamping jaw and a second cylinder clamping jaw.
[0009] Optionally, the electrically fused pipe comprehensive processing mechanism comprises a Z-axis movement mechanism, the Z-axis movement mechanism is respectively connected with an x-axis movement mechanism and a freely rotatable main shaft upper end clamp, a main shaft end clamp matched with the main shaft upper end clamp is arranged on the equipment base, the x-axis movement mechanism is connected with a tool connecting seat, and the tool connecting seat is connected with an electrically fused pipe processing tool.
[0010] Optionally, the electrically fused pipe comprehensive processing mechanism further comprises a hook needle mechanism, the hook needle mechanism comprises a hook needle cylinder fixing plate, the hook needle cylinder fixing plate is fixedly connected with a hook needle cylinder, a hook needle connecting sleeve is connected to a telescopic rod of the hook needle cylinder, and the hook needle connecting sleeve is sleeved with a hook needle.
[0011] Optionally, a second gripping mechanism is further included, the second gripping mechanism comprising a long-direction guide rail slider, a distal guide rail slider and a ball screw nut fixedly connected to the back of the long-direction guide rail slider, a longitudinal movement slider fixedly connected to the front of the long-direction guide rail slider, a longitudinal guide rail sleeved to the longitudinal movement slider, a second guide rail secondary plate fixedly connected to the longitudinal guide rail, a second square cylinder connecting plate fixedly connected to the tail end of the longitudinal guide rail and the second guide rail secondary plate, a lathe piece taking limiting block fixedly connected to the front end of the longitudinal guide rail and the second guide rail secondary plate, a second square cylinder arranged on the front of the long-direction guide rail slider, a pull rod of the second square cylinder fixedly connected to the second square cylinder connecting plate, a second slide table connecting plate fixedly connected to the front of the second guide rail secondary plate, a second slide table base fixedly connected to the second slide table connecting plate, a strength reinforcing plate fixedly connected between the second slide table connecting plate and the second guide rail secondary plate, a second slide table arranged on the second slide table base, a rotary table cylinder connecting plate fixedly connected to the front of the second slide table base, a second rotary cylinder fixedly connected to the rotary table cylinder connecting plate, a second gripping bidirectional sliding cylinder connected to the second rotary cylinder, and a third cylinder clamping jaw and a fourth cylinder clamping jaw fixedly connected to the cylinder finger of the second gripping bidirectional sliding cylinder.
[0012] Optionally, the terminal post installation mechanism comprises a terminal post conveying mechanism, a terminal post punch driving cylinder, a punch installation mechanism and a positioning table support base, the terminal post conveying mechanism is used for conveying terminal posts, the positioning table support base is provided with a positioning table on the top surface, the positioning table is fixedly connected with an electric melting pipe positioning ring on the top surface, a first micro cylinder is arranged below the positioning table, a cylinder U-shaped head is connected to the pull rod of the first micro cylinder, a terminal post positioning pressing plate is connected to the cylinder U-shaped head, and the terminal post positioning pressing plate is fixedly connected to the positioning table; the punch installation mechanism comprises a terminal post punch base, the terminal post punch base is provided with a terminal post inlet positioning platform on the top surface, the terminal post inlet positioning platform is fixedly connected with a terminal post sorting belt, and a terminal post movable baffle is arranged in front of the terminal post inlet positioning platform; the terminal post punch driving cylinder is connected with a terminal post punch connecting head, and the terminal post punch connecting head is used for punching the terminal post into the terminal post through hole of the electric melting pipe.
[0013] Optionally, the terminal post detection mechanism comprises a resistance measurement fixed stand, a detection needle fixing plate is arranged on the resistance measurement fixed stand, two detection needles are fixedly connected to the detection needle fixing plate through insulating bolts, and the center distance of the two detection needles is the same as the center distance of the terminal post of the electric melting pipe.
[0014] Optionally, the lug protection cover mounting mechanism comprises a first protection cover mounting mechanism sliding rail, a first protection cover mounting mechanism sliding block is arranged on the first protection cover mounting mechanism sliding rail in a sliding manner, a protection cover mounting mechanism large sliding plate is arranged on the first protection cover mounting mechanism sliding block, a second protection cover mounting mechanism sliding block is arranged on the protection cover mounting mechanism large sliding plate, a second protection cover mounting mechanism sliding rail is arranged on the second protection cover mounting mechanism sliding block, a protection cover mounting mechanism small sliding plate is arranged on the second protection cover mounting mechanism sliding rail, a second protection cover mounting mechanism driving cylinder is fixedly connected to the top of the protection cover mounting mechanism large sliding plate, a second mechanism driving cylinder connecting plate is fixedly connected to the pull rod of the second protection cover mounting mechanism driving cylinder, the second mechanism driving cylinder connecting plate is fixedly connected to the protection cover mounting mechanism small sliding plate, a protection cover finger oil cylinder is fixedly connected to the protection cover mounting mechanism small sliding plate, a movable finger is arranged at the front end of the protection cover finger oil cylinder, and the finger of the protection cover finger oil cylinder is fixedly connected to a protection cover gripper.
[0015] The novel automatic production equipment for electrically fused pipe fittings provided by the application has the following beneficial effects:
[0016] 1. The conveying belt conveying process can automatically correct the electrically fused pipe fittings to a unified direction and position, thereby providing reliable guarantee for subsequent processes, and the mechanism structure is simple, reliable, and advanced, thereby solving the previous problem of manual handling and saving a large amount of labor cost.
[0017] 2. The electrically fused pipe fittings are subjected to inner wall turning and chip removal, resistance wire conveying, resistance wire threading through the lug through hole, resistance wire embedding, resistance wire cutting, automatic lug embedding, automatic lug qualified detection, automatic installation of lug protection caps, and automatic classification of qualified products and unqualified products, and each processing process is sequentially completed at one time, the processing mode is advanced, and the previous problems of separate processes, low production efficiency, and unstable product quality are solved.
[0018] 3. The structure is compact, small in size, and small in floor area, thereby improving work efficiency and saving floor area cost. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the application, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Figure 1 The application provides a novel electrically fused pipe fitting automatic production equipment whole machine top view.
[0021] Figure 2 New type of automatic production equipment for electrically fused pipe fittings, front view of the whole machine in vertical position;
[0022] Figure 3 New type of automatic production equipment for electrically fused pipe fittings, back view of the whole machine in vertical position;
[0023] Figure 4 New type of automatic production equipment for electrically fused pipe fittings, back view of the whole machine in vertical position with an angle;
[0024] Figure 5 New type of automatic production equipment for electrically fused pipe fittings, electrically fused pipe fitting sequencing and positioning mechanism
[0025] Sequencing horizontal positioning and sequencing vertical flipping mechanism (electrically fused pipe fittings in horizontal state);
[0026] Figure 6 New type of automatic production equipment for electrically fused pipe fittings, electrically fused pipe fitting sequencing and positioning mechanism
[0027] Sequencing horizontal positioning and sequencing vertical flipping mechanism (electrically fused pipe fittings in vertical state);
[0028] Figure 7 Structure diagram of the sequencing horizontal movement mechanism and the sequencing vertical positioning movement mechanism Figure 1 ;
[0029] Figure 8 Structure diagram of the sequencing horizontal movement mechanism and the sequencing vertical positioning movement mechanism Figure 2 ;
[0030] Figure 9 New type of automatic production equipment for electrically fused pipe fittings, electrically fused pipe fitting comprehensive processing mechanism, partial exploded diagram
[0031] Figure 10 New type of automatic production equipment for electrically fused pipe fittings, main shaft clamp and rotating mechanism, cross-sectional diagram
[0032] Figure 11 New type of automatic production equipment for electrically fused pipe fittings, first clamping mechanism, diagram
[0033] Figure 12 New type of automatic production equipment for electrically fused pipe fittings, second clamping mechanism, diagram
[0034] Figure 13 Structure diagram of the wiring post installation mechanism Figure 1 ;
[0035] Figure 14Structure diagram of terminal post installation mechanism Figure 2 ;
[0036] Figure 15 Structure diagram of terminal post detection mechanism
[0037] Figure 16 Structure diagram of protective cover installation mechanism
[0038] Figure 17 Structure diagram of terminal post protective cover installation mechanism transmission mechanism Figure 1 ;
[0039] Figure 18 Structure diagram of terminal post protective cover installation mechanism transmission mechanism Figure 2 ;
[0040] In the drawings, various reference signs refer to:
[0041] 100, equipment base; 101, first plane base plate; 102, second plane base plate; 103, third plane base plate; 104, first vertical column; 105, second vertical column; 106, safety door sliding rail; 107, safety door; 108, unqualified product output port; 109, qualified product output port; 110, chip removal outlet; 111, first heat dissipation port; 112, second heat dissipation port;
[0042] 200, conveying mechanism; 201, falling block; 202, conveying guide fence; 203, posture adjusting fence; 204, terminal post outer wall cylindrical limiting strip; 205, distance adjusting wheel; 206, limiting fence baffle; 207, stoppage baffle; 208, stoppage baffle control mechanism;
[0043] 300, Electrically fused pipe sorting positioning mechanism; 301, Sorting vertical positioning moving mechanism; 302, Sorting horizontal moving mechanism; 303, Sorting vertical turnover mechanism; 304, Sorting horizontal positioning mechanism; 305, Fixedly connected bottom plate; 306, Fixedly connected vertical plate; 307, Fixedly connected positioning plate; 308, Rotary air cylinder; 309, Rotary platform; 310, Electrically fused pipe limiting rod; 311, Circular cylindrical helical spring; 312, Horizontal in-place baffle; 313, Electrically fused pipe horizontal conveying limiting rod; 314, Adjusting column; 315, Air cylinder rotary connecting plate; 316, First rail bottom plate; 317, First straight body air cylinder fixing plate; 318, First limiting screw; 319, First straight body air cylinder; 320, First hydraulic buffer; 321, Horizontal motion guide rail; 322, Vertical motion guide rail sliding block; 323, Vertical motion limiting plate; 324, Third hydraulic buffer; 325, Second straight body air cylinder; 326, Third limiting screw; 327, Second straight body air cylinder fixing plate; 328, Vertical motion guide rail; 329, Bidirectional sliding air cylinder fixing plate; 330, Transverse bidirectional sliding air cylinder; 331, First inner support block; 332, Second inner support block; 333, Fourth hydraulic buffer; 334, Fourth limiting screw; 335, First to-be-processed sorting positioning station; 336, Second rail bottom plate; 337, Second limiting screw; 338, Second hydraulic buffer; 339, Horizontal motion limiting plate; 340, Horizontal motion guide rail sliding block; 341, Conversion connecting plate;
[0044] 400, comprehensive processing mechanism of electrically fused pipe fittings; 401, X-axis servo motor; 402, X-axis servo motor fixing seat; 403, X-axis guide rail; 404, X-axis drag plate; 405, drag chain; 406, Z-axis servo motor; 407, Z-axis servo motor fixing seat; 408, Z-axis ball screw; 409, second Z-axis guide rail sliding block; 410, Z-axis guide rail; 411, Z-axis ball screw support seat; 412, first Z-axis guide rail sliding block; 413, upper end clamp sliding plate; 414, floating nut; 415, electrically fused pipe fitting clamping cylinder; 416, hook needle cylinder fixing plate; 417, hook needle cylinder; 418, hook needle connecting sleeve; 419, hook needle; 420, main shaft sleeve; 421, main shaft bearing head cover; 422, main shaft end clamp; 423, upper end clamp bearing seat; 424, main shaft upper end clamp; 425, X-axis ball screw support seat; 426, X-axis ball screw; 427, electrically fused pipe fitting processing cutter; 428, cutter connecting seat; 429, X-axis guide rail sliding block; 430, main shaft servo motor; 431, main shaft servo motor fixing frame; 432, main shaft servo motor positioning plate; 433, main shaft servo motor connecting fixing plate; 434, main shaft servo motor synchronous pulley; 435, synchronous belt; 436, main shaft rear nut; 437, main shaft rear bearing washer; 438, rotating main shaft; 439, rotating main shaft synchronous pulley; 440, main shaft rear bearing head cover; 441, second main shaft bearing; 442, main shaft front nut; 443, main shaft front bearing washer; 444, first main shaft bearing; 445, shaft coupling;
[0045] 500, terminal post installation mechanism; 501, positioning table plate support seat; 502, positioning table plate; 503, electrically fused pipe positioning ring; 504, terminal post sorting belt; 505, terminal post punch shaft sleeve plate; 506, terminal post punch connecting head; 507, terminal post punch base; 508, terminal post punch driving cylinder; 509, terminal post vertical conveying belt; 510, terminal post vibrating disc conveying belt; 511, terminal post vibrating disc; 512, terminal post punch; 513, terminal post punch shaft sleeve plate; 514, terminal post inlet positioning platform; 515, terminal post movable baffle; 516, terminal post positioning pressing plate; 517, cylinder U-shaped head; 518, first positioning pin; 519, first micro cylinder; 520, second positioning pin; 521, U-shaped positioning pressing plate; 522, terminal post punch shaft sleeve; 523, terminal post through hole;
[0046] 600, terminal post detection mechanism; 601, resistance measurement fixed stand; 602, detection needle fixing plate; 603, detection needle; 604, insulating bolt; 605, hexagonal nut;
[0047] 700, terminal post protective cover mounting mechanism; 701, terminal post protective cover vibration disc; 702, protective cover conveying belt; 703, transmission mechanism; 704, protective cover sorting positioning plate; 705, first protective cover mounting mechanism driving cylinder; 706, second protective cover mounting mechanism sliding rail; 707, second protective cover mounting mechanism driving cylinder; 708, first mechanism translation limiting block; 709, second mechanism translation limiting block; 710, protective cover mounting mechanism large sliding plate; 711, protective cover finger oil cylinder; 712, protective cover mounting mechanism small sliding plate; 713, first protective cover mounting mechanism sliding rail; 714, protective cover mounting mechanism driving cylinder connecting plate; 715, first protective cover mounting mechanism sliding block; 716, second protective cover mounting mechanism sliding block; 717, protective cover clamping;
[0048] 800, first clamping mechanism; 801, guide rail sliding block; 802, moving sliding plate; 803, first square cylinder; 804, first square cylinder connecting plate; 805, guide rail auxiliary plate; 806, sliding table connecting plate; 807, first sliding table; 808, sliding table base; 809, first clamping bidirectional sliding cylinder connecting plate; 810, first clamping bidirectional sliding cylinder; 811, first cylinder finger; 812, first cylinder clamping jaw; 813, second cylinder clamping jaw; 814, clamping mechanism horizontal movement driving mechanism; 815, driving motor fixing plate; 816, clamping mechanism driving guide rail; 817, clamping mechanism driving motor; 818, clamping mechanism motor coupling; 819, clamping mechanism screw rod fixing seat; 820, clamping mechanism driving screw rod;
[0049] 900, second clamping mechanism; 901, farward guide rail sliding block; 902, ball screw nut; 903, long direction guide rail sliding block; 904, second square cylinder; 905, second square cylinder connecting plate; 906, second guide rail auxiliary plate; 907, strength reinforcing plate; 908, second sliding table connecting plate; 909, second sliding table; 910, rotary table cylinder connecting plate; 911, second rotary cylinder; 912, rotary table; 913, second cylinder finger; 914, cylinder body limiting block; 915, second sliding table base; 916, second clamping bidirectional sliding cylinder connecting plate; 917, second clamping bidirectional sliding cylinder; 918, third cylinder clamping jaw; 919, fourth cylinder clamping jaw;
[0050] 1000, control center. DETAILED DESCRIPTION
[0051] In order to make the technical problems, technical solutions and beneficial effects of the present application clearer, the present application will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the present application and do not limit the present application.
[0052] It is to be noted that when an element is referred to as being "fixed" or "set" on another element, it can be directly on the other element or indirectly on the other element, with one or more intervening elements. When an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or indirectly connected or coupled to the other element, with one or more intervening elements.
[0053] It is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like, specify relative positions or orientations of an apparatus or element as shown in the drawings, and are used only for the purpose of ease of description and simplification of description, and do not indicate or imply that the indicated apparatus or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed or implied as limiting the application.
[0054] In addition, the terms "first", "second", "third", etc. are used only for descriptive purposes and should not be construed as indicating or implying relative importance or a quantity of the indicated elements. Thus, a feature with a "first", "second" or "third" designation can include one or more of the features implicitly or explicitly.
[0055] Please refer to Figures 1-18 , now the new automatic production equipment for electric melting pipe fittings provided by the embodiments of the present application will be described.
[0056] As Figures 1-5As shown, the new automatic production equipment for electrically fused pipe fittings includes an equipment base frame 100, a conveying mechanism 200, an electrically fused pipe fitting sequencing and positioning mechanism 300, an electrically fused pipe fitting comprehensive processing mechanism 400, a terminal post installation mechanism 500, a terminal post detection mechanism 600, a terminal post protective cover installation mechanism 700, and a control center 1000. The equipment base frame 100 serves as the basic frame of the equipment and supports all mechanisms and structures of the equipment. The conveying mechanism 200 is used to convey the electrically fused pipe fittings to be processed. The conveying mechanism 200 is provided with an electrically fused pipe fitting posture correction mechanism. After the electrically fused pipe fittings are positioned in a unique posture, they enter the sequencing process. The electrically fused pipe fitting sequencing and positioning mechanism 300 formally sequences the electrically fused pipe fittings and enters the processing procedure. The electrically fused pipe fitting comprehensive processing mechanism 400 enters the electrically fused pipe fittings into the turning, chip removal, wire threading, wire embedding, and wire breaking processing procedures. The terminal post installation mechanism 500 is used to install the terminal posts of the electrically fused pipe fittings. The terminal post detection mechanism 600 is used to detect whether the terminal posts of the electrically fused pipe fittings are in good contact with the resistance wire after the installation of the terminal posts of the electrically fused pipe fittings is completed. The terminal post protective cover installation mechanism 700 is used to install the terminal post protective cover on the outer cylinder of the terminal post of the electrically fused pipe fittings that have passed the installation and detection of the terminal posts. After the current sequencing process is completed, the equipment automatically outputs the processed electrically fused pipe fittings as qualified products from the qualified product outlet 109 of the equipment for packaging. The control center 1000 is used to control the work of the entire equipment. All the above processing procedures are automatically completed under the control of the control center 1000.
[0057] The following describes the processing steps of this new type of automated production equipment for electrofusion fittings. First, a robot or loading rack places the pre-made electrofusion fitting semi-finished product onto the conveyor belt of the conveying mechanism 200. The conveyor belt is equipped with product conveying guide rails 202, posture adjustment rails 203, limit rails 206, and cylindrical limit strips 204 on the outer wall of the terminal block to correct and unify the posture of the electrofusion fitting, ensuring that the outer cylindrical wall of the terminal block and the through hole 523 of the terminal block are vertically upwards. The conveyor belt continues to transport the electrofusion fitting semi-finished product to the sorting and horizontal positioning mechanism 304. After the electronic sensor detects the electrofusion fitting semi-finished product, the sorting and vertical flipping mechanism 303 flips the electrofusion fitting semi-finished product 90° to stand it vertically. Next, the sorting and horizontal movement... Mechanism 302 drags the sorting vertical positioning moving mechanism 301 to the right until the first inner support block 331 and the second inner support block 332 of the transverse bidirectional sliding cylinder 330 can extend into the inner hole of the electrofusion tube semi-finished product. The second straight cylinder 325 of the sorting vertical positioning moving mechanism 301 then operates. Driven by the cylinder rod, the transverse bidirectional sliding cylinder 330 slides vertically downwards, and the first inner support block 331 and the second inner support block 332 extend into the inner hole of the electrofusion tube semi-finished product. Under the action of the transverse bidirectional sliding cylinder 330, the first inner support block 331 and the second inner support block 332 open up and support the inner wall of the electrofusion tube semi-finished product, gripping the electrofusion tube. Next, pulled by the cylinder rod, the transverse bidirectional sliding cylinder 330 moves vertically upwards. Further, the sorting horizontal moving mechanism 30... 2. Driven by the first straight cylinder 319, the mechanism moves from right to left to a position vertically above the first processing sorting and positioning station 335. Next, the sorting vertical positioning moving mechanism 301 pushes the transverse bidirectional sliding cylinder 330 to slide vertically downward, positioning the electrofused pipe fitting semi-finished product on the first processing sorting and positioning station 335. After the electronic sensor detects the electrofused pipe fitting semi-finished product, the first inner support block 331 and the second inner support block 332 of the first gripping mechanism 800 of the transverse bidirectional sliding cylinder 330 slide inward, releasing the electrofused pipe fitting semi-finished product. Next, the second straight cylinder 325 pulls the vertical motion guide rail slider 322 to slide upward, and the sorting vertical positioning moving mechanism 301 and the sorting horizontal moving mechanism 302 are linked to reset, entering the next cycle of waiting state. Furthermore, the second gripping mechanism 900 moves to the position in front of the electrofusion tube semi-finished product positioned at the first processing sorting and positioning station 335, opens the third cylinder gripper 918 and the fourth cylinder gripper 919, and then moves forward to grip the electrofusion tube semi-finished product, removes the electrofusion tube semi-finished product, and then moves it to place it on the spindle end clamp 422. The third cylinder gripper 918 and the fourth cylinder gripper 919 of the second gripping mechanism 900 release the electrofusion tube semi-finished product and return to the initial position, waiting for the next cycle. Next, the electrofusion tube clamping cylinder 415 pulls the upper clamp bearing seat 423 down, and the upper end clamp 424 of the spindle moves down accordingly, thereby positioning and fixing the upper end of the electrofusion tube semi-finished product. Furthermore, the spindle servo motor synchronous pulley 434 starts.The new type of electrically fused pipe fitting machining device on the electrically fused pipe fitting comprehensive machining mechanism 400 further slides to the designated position, and starts the turning, chip removal, threading, embedding, and breaking of the electrically fused pipe fitting, completes the threading, embedding, and breaking of the electrically fused pipe fitting, and then the main shaft servo motor 430 stops, the rotating main shaft 438 stops rotating, the electrically fused pipe fitting clamping cylinder 415 pushes the upper end clamp bearing seat 423 to move up to the initial position to release the electrically fused pipe fitting semi-finished product, and the upper end clamp bearing seat 423 waits for the next cycle. Further, the second grabbing mechanism 900 grabs the electrically fused pipe fitting semi-finished product with the embedded resistance wire and moves to the left until it moves to the electrically fused pipe positioning ring 503 of the terminal post installation mechanism 500, places the electrically fused pipe fitting on the electrically fused pipe positioning ring 503, and releases the electrically fused pipe fitting. Further, the terminal post punch 512 punches the terminal post into the terminal post through hole 523 of the electrically fused pipe fitting, and embeds the terminal post. Further, the second grabbing mechanism 900 continues to grab the electrically fused pipe fitting with the embedded resistance wire and terminal post and moves to the terminal post detection mechanism 600, detects the terminal post of the electrically fused pipe fitting against the detection needle 603 and keeps good contact, and the terminal post detection mechanism 600 transmits a signal to the control system of the control center 1000 through an inductive device, judges whether the resistance, current, and voltage after installation of the terminal post are within the standard value range, and further judges whether the terminal post is in good contact with the resistance wire. If the value is not within the marked range, it indicates that the terminal post is not in good contact with the resistance wire, the second grabbing mechanism 900 moves the electrically fused pipe fitting to above the unqualified product drop hole, releases the electrically fused pipe fitting, and the electrically fused pipe fitting falls from the unqualified product drop hole and comes out from the unqualified product output 108. Further, the control system analyzes and judges that the value is within the marked range and the terminal post is in good contact with the resistance wire, the second grabbing mechanism 900 moves the electrically fused pipe fitting to the second machining positioning station, the second grabbing mechanism 900 retreats to the designated position, and then the protection cover grabbing 717 of the terminal post protection cover installation mechanism 700 grabs the protection cover and installs the protection cover on the outer cylinder of the terminal post. After the protection cover is installed, the second grabbing mechanism 900 grabs the electrically fused pipe fitting and moves to above the qualified product drop hole, releases the electrically fused pipe fitting, and the electrically fused pipe fitting falls from the qualified product drop hole and comes out from the qualified product output 109, and enters the finished product packaging process.
[0058] The new type of electrically fused pipe fitting automatic production equipment will be described in more detail as follows:
[0059] As Figures 1-5As shown, in this case, the equipment base 100 is provided with a steel framework, the four sides of the steel framework are connected and wrapped with a sheet metal shell, the internal space of the steel framework is provided with a first electric cabinet and a second electric cabinet, the inside of the first electric cabinet and the second electric cabinet is provided with electrical and circuitry to connect the control system of the electrical and control center 1000, the sheet metal shell is provided with a qualified product output port 109, an unqualified product output port 108, and a chip removal outlet 110. In order to dissipate heat for electrical and circuitry, the sheet metal shell is also provided with a first heat dissipation port 111 and a second heat dissipation port 112 for two fan heat dissipation, to install heat dissipation fans, in order to adjust the level of the base, the bottom of the base is provided with adjustable feet, the steel framework can be designed as a whole or modular, the equipment can be made into a module for flexible assembly to meet more needs, at the same time, the internal space of the steel framework is provided with an electric cabinet, which can save a lot of space, the equipment layout is compact, the occupied space is small, the manufacturing cost is lower, and the adjustable feet are provided, which is convenient for horizontal adjustment.
[0060] Further, the top of the equipment base 100 is provided with a first flat pad plate 101, a second flat pad plate 102, and a third flat pad plate 103, the first flat pad plate 101, the second flat pad plate 102, and the third flat pad plate 103 are provided with a plurality of threaded holes, rivet holes, screw vias, and groove positioning structures for connecting other mechanisms of the equipment, in order to separate and classify qualified products and unqualified products, the second flat pad plate 102 is also provided with a qualified product falling hole and an unqualified product falling hole, including but not limited to threaded holes, rivet holes, screw vias, and groove positioning structures to make the connection of the equipment more convenient and fast, especially beneficial for modular design, providing more space for functional diversity of equipment design.
[0061] Further, in order to facilitate product input sorting, into the processing procedure, the first flat base plate 101 arranged on the top of the equipment base 100 is fixedly connected with the conveying mechanism 200, the conveying mechanism 200 is provided with a conveying belt, the product input end of the conveying belt is provided with a product falling block 201, so as to prevent the product from falling and entering the sorting stage; in order to keep the posture of the electric melting pipe consistent into the subsequent process, the conveying belt is provided with product conveying guide fences 202 on both sides, in order to make the outer wall cylinder of the terminal post vertically upward, the conveying guide fences 202 are provided with posture adjusting fences at the rear end, so as to correct the posture of the electric melting pipe in different postures to the uniform posture of the outer wall cylinder of the terminal post vertically upward; in order to make the electric melting pipe well sorted, the rear end of the conveying belt is provided with a limiting fence baffle 206 and a terminal post outer wall cylinder limiting strip 204, so that the electric melting pipe is sorted and waits for the next process, so as to be accurately sorted; in order to make the electric melting pipe well input into the sorting station when the next sorting process works, the limiting fence baffle 206 is provided with an electric melting pipe shutdown baffle 207, the shutdown baffle 207 is connected with a control mechanism and can move forward and backward, when the electric melting pipe needs to enter the next process, the shutdown baffle 207 retreats away from the electric melting pipe, the electric melting pipe moves forward and enters the space surrounded by the limiting rod 310 of the electric melting pipe, and then the shutdown baffle 207 immediately resets to block the electric melting pipe of the conveying belt; the conveying guide fences 202, the posture adjusting fences, the limiting fence baffle 206 and the terminal post outer wall cylinder limiting strip 204 are connected with an adjustable distance mechanism, the adjustable distance mechanism is provided with an adjustable distance wheel 205 which can adjust the distance, so as to adapt to electric melting pipes of different specifications, through the structural design of the conveying mechanism 200, the posture of the electric melting pipe can be corrected from different postures to the same posture, which provides guarantee for orderly processing, saves manual operation, reduces labor cost, and achieves the purposes of stable and reliable quality, safe production.
[0062] As Figures 6-7As shown, in the present case, the electrically fused pipe sorting and positioning mechanism 300 comprises a sorting and vertical flipping mechanism 303, which is provided with a fixedly connected positioning plate, which is connected to a fixedly connected bottom plate 305, a fixedly connected vertical plate 306 is fixed to the fixedly connected positioning plate 307, a rotating cylinder 308 is fixed to the fixedly connected vertical plate 306, a rotating platform 309 is connected to a cylinder rotating connecting plate 315, the rotating cylinder 308 rotates to drive the rotating platform 309 to rotate synchronously, the rotating platform 309 is provided with an electrically fused pipe limiting rod 310, which fixes the electrically fused pipe on the rotating platform 309, and the rotating platform 309 rotates to drive the electrically fused pipe to rotate; when the rotating platform 309 rotates to the horizontal state of the electrically fused pipe, the horizontal position baffle is pressed by the electrically fused pipe limiting rod 310 and is also subjected to the initial position of the top force of the helical spring, when the rotating platform 309 rotates to the vertical state of the electrically fused pipe, the horizontal position baffle is subjected to the top force of the cylindrical helical spring 311 and is moved to the limiting position of the adjusting column 314, the horizontal position baffle 312 can block the electrically fused pipe on the conveying belt to continue to move at this time, when the stop baffle control mechanism 208 senses that the electrically fused pipe enters the internal limiting space of the electrically fused pipe limiting rod 310, the movable rod provided at the front end of the stop baffle control mechanism 208 extends to block the electrically fused pipe on the conveying mechanism 200, and the electrically fused pipe stops moving forward, after the sorting and vertical flipping mechanism 303 rotates the electrically fused pipe by 90° to be in the vertical state, the first grabbing mechanism 800 grabs the electrically fused pipe to the next process position, the sorting and vertical flipping mechanism 303 reversely rotates by 90° to be in the horizontal state, and the next cycle is continued.
[0063] As Figures 8-11As shown, in the present case, the electrically fused pipe sorting positioning mechanism 300 includes a sorting horizontal movement mechanism 302, which includes a first track bottom plate 316 fixed on the first vertical column 104, which is further fixedly connected with a first straight cylinder fixed plate 317, and the first straight cylinder 319 is fixedly connected with the first straight cylinder fixed plate 317, and the first straight cylinder fixed plate 317 is fixed with a first limiting screw 318, a first hydraulic buffer 320, and the other end of the first straight cylinder fixed plate 317 is fixedly connected with a horizontal movement limiting plate 339, which is fixedly connected with a second limiting screw 337 and a second hydraulic buffer 338, and the first track bottom plate 316 is fixedly connected with a horizontal movement guide rail 321, which is provided with a horizontal movement guide rail slider 340, which can slide horizontally along the guide rail, and the horizontal movement guide rail slider 340 is fixedly connected with a conversion connecting plate 341, which is fixedly connected with the sorting vertical positioning movement mechanism 301, and the horizontal movement guide rail slider 340 is fixedly connected with the telescopic rod of the first straight cylinder 319, when the first straight cylinder 319 works, it drives the horizontal movement of the horizontal movement guide rail slider 340, thereby driving the horizontal movement of the conversion connecting plate, and further driving the horizontal movement of the sorting vertical positioning movement mechanism 301, when the sorting vertical positioning movement mechanism 301 moves horizontally to both ends, the first limiting screw 318 and the second limiting screw 337 limit the movement distance, and the hydraulic buffer and the second hydraulic buffer 338 buffer the movement of the sorting vertical positioning movement mechanism 301, reduce the collision noise and protect the movement mechanism, and the sorting horizontal movement mechanism 302 can move the electrically fused pipe horizontally, achieving the purpose of electrically fused pipe processing process.
[0064] Further, the electrically fused pipe sorting positioning mechanism 300 comprises a sorting vertical positioning moving mechanism 301, the sorting vertical positioning moving mechanism 301 comprises a second track bottom plate 336 fixed on the conversion connecting plate, the upper end of the second track bottom plate 336 is fixedly connected with a second straight cylinder fixed plate 327, the lower end of the second track bottom plate 336 is fixedly connected with a vertical movement limiting plate 323, the second straight cylinder fixed plate 327 is connected with a third limiting screw 326 and a third hydraulic buffer 324, the vertical movement limiting plate 323 is connected with a fourth limiting screw 334 and a fourth hydraulic buffer 333, the second track bottom plate 336 is fixedly connected with a vertical movement guide rail 328, the vertical movement guide rail 328 is provided with a vertical movement guide rail sliding block 322, the vertical movement guide rail sliding block 322 can vertically move up and down on the vertical movement guide rail 328, the vertical movement guide rail sliding block 322 is fixedly connected with a bidirectional sliding cylinder fixed plate 329, the bidirectional sliding cylinder fixed plate 329 is fixedly connected with a transverse bidirectional sliding cylinder 330, the inside sliding groove of the transverse bidirectional sliding cylinder 330 is connected with a bidirectional movement sliding block, the bidirectional movement sliding block is connected with a first inner support block 331 and a second inner support block 332, when the second straight cylinder 325 works, the vertical movement guide rail sliding block 322 vertically slides the bidirectional sliding cylinder fixed plate 329 to slide, and then drives the transverse bidirectional sliding cylinder 330 to vertically slide, when the bidirectional sliding cylinder fixed plate 329 slides to the upper and lower ends, the third limiting screw 326 and the fourth limiting screw 334 limit the moving distance, the third hydraulic buffer 324 and the fourth hydraulic buffer 333 buffer the movement of the bidirectional sliding cylinder fixed plate 329, reduce the collision noise and protect the movement mechanism, the transverse bidirectional sliding cylinder 330 works, the bidirectional movement sliding block transversely slides, and then drives the first inner support block 331 and the second inner support block 332 to transversely slide, when the first inner support block 331 and the second inner support block 332 slide from the inside to the outside, they support the inner wall of the electrically fused pipe and grab the electrically fused pipe, when the first inner support block 331 and the second inner support block 332 slide from the outside to the inside, they loosen the inner wall of the electrically fused pipe and put down the electrically fused pipe, the sorting horizontal moving mechanism 302 can vertically move the electrically fused pipe, and the purpose of processing the electrically fused pipe is achieved.
[0065] Further, the device base 100 is provided with a second flat base plate 102 at the top, which is fixedly connected with the first to-be-processed sorting positioning station 335. When the rotating platform 309 is fixedly connected with the electrically fused pipe and rotated to the vertical state, the sorting horizontal moving mechanism 302 drives the sorting vertical positioning moving mechanism 301 to move horizontally to the inside hole center axis position of the electrically fused pipe in the vertical state, the vertical movement guide rail slider 322 of the sorting vertical positioning moving mechanism 301 vertically moves downwards, until the first inner support block 331 and the second inner support block 332 enter the inside hole of the electrically fused pipe, the transverse bidirectional sliding cylinder 330 drives the first inner support block 331 and the second inner support block 332 to slide from the inside to the outside, supports the inner wall of the electrically fused pipe, and grabs the electrically fused pipe, and then the vertical movement guide rail slider 322 of the sorting vertical positioning moving mechanism 301 vertically moves upwards to the set non-interference position, and then the sorting horizontal moving mechanism 302 drives the sorting vertical positioning moving mechanism 301 to move horizontally to the above of the first to-be-processed sorting positioning station 335, and then the vertical movement guide rail slider 322 of the sorting vertical positioning moving mechanism 301 vertically moves downwards to insert the electrically fused pipe into the first to-be-processed sorting positioning station 335, and then the transverse bidirectional sliding cylinder 330 drives the first inner support block 331 and the second inner support block 332 to slide from the outside to the inside, and releases the electrically fused pipe, and then the sorting horizontal moving mechanism 302 and the sorting vertical positioning moving mechanism 301 reset, and the next cycle continues.
[0066] Further, the second flat base plate 102 on the top of the equipment base 100 is fixedly connected with the second column 105, the second column 105 is connected with the electrically fused pipe comprehensive processing mechanism 400, the electrically fused pipe comprehensive processing mechanism 400 includes x-axis movement mechanism and Z-axis movement mechanism, the Z-axis movement mechanism includes Z-axis servo motor fixed seat 407 connected with the second column 105, Z-axis guide rail 410, Z-axis ball screw support seat 411, the Z-axis ball screw support seat 411 and the Z-axis servo motor fixed seat 407 are arranged on the vertical symmetry center line of the second column 105, the Z-axis guide rail 410 is arranged on two sides of the vertical symmetry center line of the second column 105, the Z-axis ball screw support seat 411 and the Z-axis servo motor fixed seat 407 are connected with Z-axis ball screw 408, the Z-axis servo motor fixed seat 407 is connected with Z-axis servo motor 406 at the front end, the Z-axis servo motor 406 is connected with the Z-axis ball screw 408 through the shaft coupling 445, the Z-axis servo motor 406 rotates and drives the Z-axis ball screw 408 to rotate, the two Z-axis guide rails 410 are provided with first Z-axis guide rail sliding block 412, the first Z-axis guide rail sliding block 412 can freely slide in the Z-axis guide rail 410, the first Z-axis guide rail sliding block 412 is fixedly connected with upper end clamp sliding plate 413, the upper end clamp sliding plate 413 is fixedly connected with upper end clamp bearing seat 423, the upper end clamp bearing seat 423 is fixed with bearing, the bearing inner hole is fixed with main shaft upper end clamp 424, the main shaft upper end clamp 424 can freely rotate.
[0067] Further, the x-axis movement mechanism includes an X-axis drag plate 404, the back of the X-axis drag plate 404 is fixed with a second Z-axis guide rail slider 409, the second Z-axis guide rail slider 409 is connected to the Z-axis guide rail 410, the second Z-axis guide rail slider 409 can freely slide on the Z-axis guide rail 410, so that the X-axis drag plate 404 can slide vertically up and down, the middle of the back of the X-axis drag plate 404 is connected and fixed with a Z-axis ball screw 408 nut seat, the Z-axis ball screw 408 nut seat is sleeved into the Z-axis ball screw 408, the center line of the X-axis drag plate 404 is fixed with an X-axis servo motor fixed seat 402 and an X-axis ball screw support seat 425, the center line of the X-axis drag plate 404 is symmetrically distributed and fixed with two X-axis guide rails 403, the rear end of the X-axis servo motor fixed seat 402 is connected with an X-axis servo motor 401, the X-axis servo motor fixed seat 402 and the X-axis ball screw support seat 425 are fixedly connected with an X-axis ball screw 426, the X-axis servo motor 401 is connected with the X-axis ball screw 426 through a shaft coupling 445, the X-axis servo motor 401 rotates to drive the X-axis ball screw 426 to rotate, the X-axis guide rail 403 is sleeved with an X-axis guide rail slider 429, the X-axis guide rail slider 429 can slide horizontally on the X-axis guide rail 403, the X-axis guide rail slider 429 is fixedly connected with a tool connecting seat 428, the tool connecting seat 428 is fixedly connected with an electric melting pipe fitting machining tool 427, the electric melting pipe fitting machining tool 427 is a new type of electric melting pipe fitting automatic turning, chip removal, wire threading, wire embedding and wire breaking comprehensive linkage machining tool, which can automatically turn, chip removal, wire threading, wire embedding and wire breaking comprehensive linkage machining of electric melting pipe fittings.
[0068] Further, in order for the upper end clamp bearing seat 423 to move up and down to meet the needs of different lengths of electric melting pipe fittings, the upper end clamp bearing seat 423 is connected with a floating nut 414, the floating nut 414 is symmetrically distributed on the left and right symmetric center line of the upper end clamp bearing seat 423, an electric melting pipe fitting clamping cylinder 415 is fixed on the second plane backing plate 102, the electric melting pipe fitting clamping cylinder 415 is symmetrically distributed on the left and right symmetric center line of the upper end clamp bearing seat 423, and is respectively connected with the floating nut 414, the electric melting pipe fitting clamping cylinder 415 pulls the upper end clamp bearing seat 423 to move up and down, thereby driving the main shaft upper end clamp 424 to move;
[0069] Further, in order to clamp the pipe fittings for turning and embedding wires, a pipe fitting clamp is arranged, a spindle clamp mechanism is arranged on the second flat base plate 102, the spindle clamp mechanism comprises a spindle sleeve 420 fixedly connected to the second flat base plate 102, first spindle bearings 444 and second spindle bearings 441 are fixedly arranged on the inner diameters of the upper and lower ends of the spindle sleeve 420, a spindle bearing head cover 421 is fixedly arranged on the outer diameter of the upper end of the first spindle bearings 444, a rotating spindle 438 is arranged in the inner diameters of the first spindle bearings 444 and the second spindle bearings 441, a spindle end clamp 422 is fixedly arranged on the top end of the rotating spindle 438, a spindle front bearing washer 443 is arranged at the position where the rotating spindle 438 is connected to the first spindle bearings 444, the spindle front bearing washer 443 is provided with a spindle front nut 442, the lower end of the second spindle bearings 441 is provided with a spindle rear bearing washer 437, the spindle rear bearing washer 437 is provided with a spindle rear nut 436, the spindle front bearing washer 443 and the spindle rear bearing washer 437 are both bearing limiters, and the tail end of the spindle sleeve 420 is connected to a spindle rear bearing head cover 440.
[0070] Further, referring to Figure 10 In order to enable the spindle to rotate, a rotating spindle synchronous pulley 439 is connected to the lower end of the spindle, in order to enable a servo motor to provide power, a spindle servo motor fixing frame 431 is arranged inside the equipment base 100, the spindle servo motor fixing frame 431 is fixedly connected to a spindle servo motor positioning plate 432, the spindle servo motor positioning plate 432 is fixedly connected to a spindle servo motor connecting fixing plate 433, a spindle servo motor 430 is fixedly connected to the spindle servo motor connecting fixing plate 433, a spindle servo motor synchronous pulley 434 is fixedly connected to the rotating shaft of the spindle servo motor 430, a synchronous belt 435 is connected between the spindle servo motor synchronous pulley 434 and the rotating spindle synchronous pulley 439, so as to connect the spindle with the spindle servo motor 430 in power transmission, and a drag chain 405 is arranged for cable protection during movement.
[0071] Further, in order to enable the resistance wire of the electrically fused pipe fitting to be hooked out, a hook needle 419 mechanism is arranged on the second flat base plate 102, the hook needle 419 mechanism comprises a hook needle cylinder fixing plate 416, the hook needle cylinder fixing plate 416 is fixedly connected to a hook needle cylinder 417, a hook needle connecting sleeve 418 is connected to the telescopic rod of the hook needle cylinder 417, and the hook needle connecting sleeve 418 is sleeved with the hook needle 419, when the hook needle cylinder 417 works, the hook needle 419 moves forward and backward, so that the hook needle 419 hooks the resistance wire through the wire column through hole 523 of the electrically fused pipe fitting to pull out the electrically fused pipe, and the electric resistance wire column installation is facilitated.
[0072] As Figure 11As shown, in the present case, in order to make the electrically fused pipe fittings enter the turning and wire embedding process from the first waiting-to-be-processed positioning station 335, a first grabbing mechanism 800 is specially arranged, which comprises a moving slide plate 802, a cylinder body of a first square cylinder 803 fixed on the moving slide plate 802, a piston rod of the first square cylinder 803 fixed on a first square cylinder connecting plate 804, a longitudinal moving slide block fixed on the moving slide plate 802, the longitudinal moving slide block sleeved into a longitudinal guide rail, the longitudinal guide rail fixedly connected with a guide rail auxiliary plate 805, the first square cylinder connecting plate 804 fixed on the longitudinal guide rail and the guide rail auxiliary plate 805, a guide rail slide block 801 fixed on the moving slide plate 802, the guide rail slide block 801 connected with a guide rail of a grabbing mechanism drive and slid on the guide rail, the guide rail auxiliary plate 805 fixed with a slide table connecting plate 806, the slide table connecting plate 806 fixed with a slide table base 808, the slide table base 808 sleeved into a first slide table 807, the first slide table 807 capable of sliding up and down, the slide table fixedly connected with a first grabbing bidirectional sliding cylinder connecting plate 809, the first grabbing bidirectional sliding cylinder connecting plate 809 fixedly connected with a first grabbing bidirectional sliding cylinder 810, the first grabbing bidirectional sliding cylinder 810 provided with two first cylinder fingers 811, the first cylinder fingers 811 capable of bidirectional sliding, the two cylinder fingers respectively fixedly connected with a first cylinder clamping jaw 812 and a second cylinder clamping jaw 813, the first cylinder clamping jaw 812 and the second cylinder clamping jaw 813 capable of sliding left and right to clamp or release the electrically fused pipe fittings.
[0073] Further, refer to Figure 12, in order to enter the turning, wire embedding finished electric melting pipe into the terminal post installation mechanism 500 to carry out the next process, the application is provided with the second grabbing mechanism 900, the second grabbing mechanism 900 includes the long direction guide rail sliding block 903, the second long direction guide rail sliding block 903 back fixed connection place far guide rail sliding block 901, in the long direction guide rail sliding block 903 back 2 far guide rail sliding block 901 middle position fixed connection ball screw nut 902, the long direction guide rail sliding block 903 front fixed connection second longitudinal movement sliding block, the second longitudinal movement sliding block is equipped with second longitudinal guide rail, the second longitudinal movement sliding block and second longitudinal guide rail can relatively slide, the second longitudinal guide rail is fixedly connected with second guide rail auxiliary plate 906, the second longitudinal guide rail, second guide rail auxiliary plate 906 tail end fixed connection second square cylinder connecting plate 905, the second longitudinal guide rail, second guide rail auxiliary plate 906 front end fixed connection first lathe pick-up limiting block, the cylinder body of the second square cylinder 904 is fixedly connected on the long direction guide rail sliding block 903 front and one side of the ball screw nut 902, the pull rod of the second square cylinder 904 is fixed to the second square cylinder connecting plate 905, the front of the second guide rail auxiliary plate 906 is fixedly connected with the second sliding platform connecting plate 908, the second sliding platform connecting plate 908 is fixedly connected with the second sliding platform base 915, in order to reinforce the structure, the strength reinforcing plate 907 is fixedly connected between the second sliding platform connecting plate 908 and the second guide rail auxiliary plate 906, the second sliding platform 909 is equipped in the second sliding platform base 915, the second sliding platform 909 can slide relative to the second sliding platform base 915, the second sliding platform base 915 front fixed connection turntable cylinder connecting plate 910, the second rotating cylinder 911 is fixedly connected with the turntable cylinder connecting plate 910, the second rotating cylinder 911 includes rotating table 912, the rotating table 912 is fixedly connected with the second grabbing bidirectional sliding cylinder connecting plate 916, the second grabbing bidirectional sliding cylinder connecting plate 916 is fixedly connected with the second grabbing bidirectional sliding cylinder 917, the third cylinder clamping jaw 918 and the fourth cylinder clamping jaw 919 are fixedly connected on the second cylinder finger 913 of the second grabbing bidirectional sliding cylinder 917, the third cylinder clamping jaw 918 and the fourth cylinder clamping jaw 919 slide left and right to grab or release the electric melting pipe.
[0074] As Figure 1 , Figure 2 , Figure 11 , Figure 12As shown, in the present case, in order to realize the horizontal movement of the first holding mechanism 800, so as to achieve the continuous and smooth process, the holding mechanism horizontal movement driving mechanism is specially set, the holding mechanism horizontal movement driving mechanism includes 2 long strip-shaped holding mechanism driving guide rails fixed on the second plane base plate 102, the guide rail sliders 801 on the first holding mechanism 800 and the far guide rail sliders 901 on the second holding mechanism 900 are sleeved into the 2 long strip-shaped holding mechanism driving guide rails, so that the first holding mechanism 800 and the second holding mechanism 900 can slide on the holding mechanism driving guide rails, in order to provide the first holding mechanism 800 with a movement driving force, a first holding mechanism 800 cylinder fixing plate is fixed on the horizontal right side of the holding mechanism driving guide rail, the first holding mechanism 800 cylinder fixing plate fixes the first holding mechanism 800 driving cylinder body, the first holding mechanism 800 driving cylinder pull rod is fixedly connected to the moving slide plate 802 of the first holding mechanism 800, when the first holding mechanism 800 driving cylinder works, it can pull the moving slide plate 802, and then drive the first holding mechanism 800 to move horizontally.
[0075] Further, in order to realize the horizontal movement of the second holding mechanism 900, a driving motor fixing plate 815 is arranged on the left side of the holding mechanism driving guide rail, the driving motor fixing plate 815 fixedly connects the holding mechanism driving motor 816, a holding mechanism lead screw fixing seat 819 is arranged on the second plane base plate 102 in the middle of the holding mechanism driving guide rail 816, a second holding mechanism 900 lead screw fixing seat is arranged on the second plane base plate 102 between the first holding mechanism 800 and the second holding mechanism 900, the holding mechanism lead screw fixing seat and the second holding mechanism 900 lead screw fixing seat are arranged on the same axis, a holding mechanism driving lead screw is arranged between the holding mechanism lead screw fixing seat and the second holding mechanism 900 lead screw fixing seat, the holding mechanism driving lead screw can rotate freely on the connection between the holding mechanism lead screw fixing seat and the holding mechanism lead screw fixing seat, a holding mechanism motor coupling 445 is sleeved on the holding mechanism driving motor spindle, the other end of the holding mechanism motor coupling 445 is sleeved with the holding mechanism driving lead screw, the holding mechanism driving lead screw can rotate freely under the driving of the holding mechanism driving motor, the ball screw nut 902 on the second holding mechanism 900 is connected with the holding mechanism driving lead screw, the holding mechanism driving lead screw rotates and then drives the second holding mechanism 900 to move horizontally.
[0076] As Figure 1 , Figure 14As shown, in the present case, in order to be able to insert the terminal post into the hole of the electric melting pipe, the terminal post mounting mechanism 500 is specially set, which includes the positioning table support seat 501 fixed on the second plane base plate 102, the positioning table support seat 501 top surface is fixedly connected with the positioning table 502, the positioning table 502 top surface is fixedly connected with the electric melting pipe positioning ring 503, the electric melting pipe positioning ring 503 positions the electric melting pipe, so that the terminal post is aligned with the terminal post through hole 523, in order to be able to effectively punch the terminal post of the electric melting pipe into the terminal post through hole 523, the electric melting pipe inner hole is provided with a positioning and loosening mechanism, on the second plane base plate 102, below the positioning table 502, a first micro pneumatic cylinder 519 cylinder body is fixedly connected, the first micro pneumatic cylinder 519 rod front end is connected with a pneumatic cylinder U-shaped head 517, the pneumatic cylinder U-shaped head 517 is connected with the rear end part of the terminal post positioning pressing plate 516 through a first positioning pin 518, and is connected with a U-shaped positioning pressing plate 521 through a second positioning pin 520, the U-shaped positioning pressing plate 521 is fixedly connected to the positioning table 502, when the first micro pneumatic cylinder 519 rod pulls the pneumatic cylinder U-shaped head 517, the pneumatic cylinder U-shaped head 517 drives the first positioning pin 518, linkage drives the terminal post positioning pressing plate 516 to rotate a small angle around the second positioning pin 520 as the rotation center, and then the terminal post positioning pressing plate 516 is separated from the inner wall fixed part of the electric melting pipe, so that the terminal post positioning pressing plate 516 and the inner wall of the electric melting pipe generate a gap, and then the electric melting pipe is loosened, so that the second grabbing mechanism 900 grabs the electric melting pipe to separate from the electric melting pipe positioning ring 503, so that the electric melting pipe enters into the next process.
[0077] Furthermore, the terminal block mounting mechanism 500 is equipped with a terminal block punch 512 mounting mechanism. The punch mounting mechanism includes a terminal block punch base 507 mounted on the second plane pad 102. A terminal block inlet positioning platform 514 is fixedly connected to the frontmost end of the top surface of the terminal block punch base 507. A terminal block sorting band 504 is fixed to the terminal block inlet positioning platform 514 for sorting the terminals in preparation for the terminal block punch 512 to operate. A terminal block movable baffle 515 is located directly in front of the terminal block inlet positioning platform 514. The terminal block movable baffle 515 is connected to the terminal block inlet positioning platform 514 via a pin and can rotate within a set range. To ensure the terminal block punch 512 operates in accurate position, a terminal block punch bushing plate 505 is provided. A terminal block punch bushing 522 is embedded within the terminal block punch bushing plate 505. The terminal punch 512 is precisely positioned via the terminal punch bushing 522, allowing for accurate impact on the sorted terminals. The tail end of the terminal is connected to the terminal punch connector 506, which is connected to the front end of the pull rod of the terminal punch drive cylinder 508. When the terminal punch drive cylinder 508 operates, the pull rod pulls the terminal punch connector 506 back and forth, thereby causing the terminal punch 512 to move back and forth, thus punching the pre-positioned terminal into the terminal through hole 523 of the electrofusion fitting, achieving the purpose of embedding the terminal into the electrofusion fitting. For terminal sorting, a terminal vibrating plate 511 is fixedly connected to the second plane pad 102. The terminal vibrating plate 511 continuously transports the terminals to the terminal mounting mechanism 500 via the terminal vibrating plate conveyor belt 510, the terminal vertical conveyor belt 509, and the terminal sorting belt 504.
[0078] like Figure 1 , Figure 15As shown, in the case, in order to detect whether the terminal embedded in the electric melting pipe reaches the qualified requirement, the terminal detection mechanism 600 is specially set, the terminal detection mechanism 600 includes the resistance fixed column 601, the detection needle fixed plate 602 is fixedly connected on the side surface of the resistance fixed column 601, the two insulating bolts 604 are fixedly connected with the detection needle fixed plate 602, the vertical center distance of the insulating bolt 604 is consistent with the center distance of the terminal of the electric melting pipe, in order to reach the consistent center distance, the insulating bolt 604 can be adjusted up and down, the detection needle 603 is positioned and connected with the insulating bolt 604, the hexagonal nut 605 is connected and fixed on the back of the detection needle 603, the second grabbing mechanism 900 first aligns the terminal shaft position of the electric melting pipe with the detection needle 603, and then the electric melting pipe is close to the detection needle 603 until the terminal of the electric melting pipe is in good contact with the detection needle 603, the tail part of the detection needle 603 is connected with the cable of the system to give the system signal, and then whether the terminal is connected with the resistance wire, and whether the connected resistance, current and voltage are in the standard value range is judged.
[0079] Further, the electric melting pipe with the qualified terminal is positioned to the second machining positioning station by the second grabbing mechanism 900, and enters the process of installing the terminal protection cover on the terminal of the electric melting pipe.
[0080] As Figure 1 , Figure 2 and Figures 16-18As shown, in the case, in order to install the wiring protection cover, the wiring post protection cover mounting mechanism 700 is arranged, the wiring post protection cover mounting mechanism 700 includes a transmission mechanism 703, the transmission mechanism 703 includes a first protection cover mounting mechanism sliding rail 713, the first protection cover mounting mechanism sliding rail 713 is connected with a first protection cover mounting mechanism sliding block 715, the first protection cover mounting mechanism sliding block 715 can slide on the first protection cover mounting mechanism sliding rail 713, a protection cover mounting mechanism large sliding plate 710 is fixedly connected on the first protection cover mounting mechanism sliding rail 713, the protection cover mounting mechanism large sliding plate 710 is fixedly connected with a second protection cover mounting mechanism sliding block 716, the second protection cover mounting mechanism sliding block 716 is fixedly connected with a second protection cover mounting mechanism sliding rail 706, a protection cover mounting mechanism small sliding plate 712 is sleeved on the second protection cover mounting mechanism sliding rail 706, the protection cover mounting mechanism small sliding plate 712 can slide relative to the second protection cover mounting mechanism sliding rail 706, in order to give the protection cover mounting mechanism small sliding plate 712 sliding power, a second protection cover mounting mechanism driving cylinder 707 is fixedly connected on the top side of the protection cover mounting mechanism large sliding plate 710, the second protection cover mounting mechanism driving cylinder 707 is fixedly connected with a second mechanism driving cylinder connecting plate through a pull rod, the second mechanism driving cylinder connecting plate is fixedly connected with the protection cover mounting mechanism small sliding plate 712, when the second protection cover mounting mechanism driving cylinder 707 works, the second mechanism driving cylinder connecting plate pulls and moves forward and backward, and then pulls and moves the protection cover mounting mechanism small sliding plate 712, a protection cover finger oil cylinder 711 is fixedly connected on the protection cover mounting mechanism small sliding plate 712, a movable finger is arranged on the front end of the protection cover finger oil cylinder 711, the finger of the protection cover finger oil cylinder 711 is fixedly connected with a protection cover gripping 717, the protection cover gripping 717 is arranged in up-down arrangement, the finger of the protection cover finger oil cylinder 711 moves up and down,Further, the protective cover gripping 717 is moved, so as to achieve the purpose of holding and releasing the protective cover of the terminal post. In order to move the protective cover mounting mechanism large slide plate 710, a protective cover mounting mechanism driving cylinder connecting plate 714 is arranged at one end of the protective cover mounting mechanism large slide plate 710. A cylinder body of the first protective cover mounting mechanism driving cylinder 705 is fixedly connected to the second flat pad plate 102 at a position coaxial with the fixed hole axis of the protective cover mounting mechanism driving cylinder connecting plate 714. The pull rod of the first protective cover mounting mechanism driving cylinder 705 is fixed to the protective cover mounting mechanism driving cylinder connecting plate 714. When the first protective cover mounting mechanism driving cylinder 705 works, the pull rod drives the protective cover mounting mechanism driving cylinder connecting plate 714 to move, and further drives the whole rear mechanism to move on the first protective cover mounting mechanism slide rail 713. In order to install the protective cover, a protective cover sorting positioning plate 704 is arranged near the protective cover gripping 717. The protective cover sorting positioning plate 704 can install the protective cover waiting mechanism to the electric melting pipe, and a terminal post protective cover vibrating disc 701 is arranged. The terminal post protective cover vibrating disc 701 is connected to the protective cover conveying belt 702, the other end of the protective cover conveying belt 702 is connected to the protective cover sorting positioning plate 704, and the terminal post protective cover vibrating disc 701 is specially used for conveying the protective cover for the terminal post protective cover mounting mechanism.
[0081] Further, the second gripping mechanism 900 installs the qualified electric melting pipe with terminal post to the second machining positioning station. The position of the terminal post of the electric melting pipe on the second machining positioning station is aligned with the direction of the protective cover gripping 717, so as to position the electric melting pipe when the protective cover gripping 717 installs the protective cover.
[0082] Further, in order to accurately control the automation of the equipment, a control center 1000 is arranged on the top surface of the first flat pad plate 101 arranged on the top of the equipment base 100. The control center 1000 is made of a steel framework, and the steel framework is wrapped with sheet metal parts. The control center 1000 is provided with a control system, a control electrical circuit and a heat dissipation cooling system, so as to control the whole automation process of the equipment.
[0083] Further, in order to ensure safety, a safety door slide rail 106 is arranged on the equipment base 1000, and the safety door slide rail 106 is provided with a slidable safety door 107.
[0084] The above only describes the preferred embodiments of the present application, and does not limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A novel automated production equipment for electrofusion pipe fittings, characterized in that: The device includes a base and, mounted on the base, a conveying mechanism, an electrofusion fitting sorting and positioning mechanism, an electrofusion fitting comprehensive processing mechanism, a terminal block installation mechanism, a terminal block detection mechanism, and a terminal block protective cover installation mechanism. The conveying mechanism adjusts the posture of the electrofusion fitting to be processed and conveys it to the electrofusion fitting sorting and positioning mechanism. The electrofusion fitting sorting and positioning mechanism sorts the electrofusion fittings and feeds them into the electrofusion fitting comprehensive processing mechanism. The electrofusion fitting comprehensive processing mechanism performs turning, chip removal, wire threading, wire embedding, and wire breaking processing on the electrofusion fittings. The terminal block installation mechanism installs the terminals of the electrofusion fittings. The terminal block detection mechanism detects whether the terminals of the electrofusion fittings are in good contact with the resistance wire. The terminal block protective cover installation mechanism installs a terminal block protective cover on the outer cylinder of the terminal block of the electrofusion fitting.
2. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The conveying mechanism includes a conveyor belt, a product drop stop at the product input end of the conveyor belt, product conveying guide rails on both sides of the conveyor belt, a posture adjustment plate at the rear end of the conveying guide rails, a limit rail baffle and a cylindrical limit strip on the outer wall of the terminal block at the rear end of the conveyor belt; the limit rail baffle is equipped with an electrofusion fitting stop baffle; the conveying guide rails, posture adjustment plate, limit rail baffles, and cylindrical limit strip on the outer wall of the terminal block are all connected to an adjustable distance mechanism.
3. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The electrofusion fitting sorting and positioning mechanism includes a sorting vertical flipping mechanism, a sorting horizontal moving mechanism, and a sorting vertical positioning moving mechanism. The sorting vertical flipping mechanism includes a rotary cylinder mounting base, on which a rotary cylinder is mounted. The rotary cylinder is connected to a rotary platform, and the rotary platform is equipped with an electrofusion fitting limiting rod. The sorting horizontal moving mechanism includes a horizontal slide table. The sorting vertical positioning moving mechanism includes a vertical slide table, which is connected to a slider of the horizontal slide table. A transverse bidirectional sliding cylinder is mounted on the slider of the vertical slide table, and the transverse bidirectional sliding cylinder is connected to a bidirectional moving slider. The bidirectional moving slider is connected to a first inner support block and a second inner support block.
4. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: It also includes a first gripping mechanism, which includes a movable slide plate. A first square cylinder is mounted on the movable slide plate. The piston rod of the first square cylinder is connected to a first square cylinder connecting plate. The first square cylinder connecting plate is connected to a longitudinal guide rail and a guide rail sub-plate. A longitudinal moving slider is mounted on the movable slide plate and is slidably connected to the longitudinal guide rail. A guide rail slider is mounted at the bottom of the movable slide plate and is slidably connected to a gripping mechanism drive guide rail. A slide table connecting plate is fixedly connected to the guide rail sub-plate. A slide table base is connected to the slide table base and is slidable up and down. A first gripping bidirectional sliding cylinder connecting plate is fixedly connected to the slide table. The first gripping bidirectional sliding cylinder connecting plate is fixedly connected to a first gripping bidirectional sliding cylinder. The first gripping bidirectional sliding cylinder has two cylinder fingers, each of which is fixedly connected to a first cylinder gripper and a second cylinder gripper.
5. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The electrofusion pipe fitting integrated processing mechanism includes a Z-axis motion mechanism, which is connected to an X-axis motion mechanism and a freely rotatable upper spindle clamp. The machine base is provided with a spindle end clamp that cooperates with the upper spindle clamp. The X-axis motion mechanism is connected to a tool connecting seat, and the tool connecting seat is connected to an electrofusion pipe fitting processing tool.
6. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The electrofusion fitting integrated processing mechanism also includes a hook needle mechanism, which includes a hook needle cylinder fixing plate. A hook needle cylinder is fixedly connected to the hook needle cylinder fixing plate. A hook needle connecting sleeve is connected to the telescopic rod of the hook needle cylinder, and the hook needle connecting sleeve is fitted onto the hook needle.
7. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: It also includes a second gripping mechanism, which comprises a long-direction guide rail slider. A remote guide rail slider and a ball screw nut are fixedly connected to the back of the long-direction guide rail slider. A longitudinal moving slider is fixedly connected to the front of the long-direction guide rail slider. A longitudinal moving slider is fitted with a longitudinal guide rail. A second guide rail sub-plate is fixedly connected to the longitudinal guide rail. A second square cylinder connecting plate is fixedly connected to the tail end of the longitudinal guide rail and the second guide rail sub-plate. A lathe part-removing limit block is fixedly connected to the front end of the longitudinal guide rail and the second guide rail sub-plate. A second square cylinder is provided on the front of the long-direction guide rail slider. The pull rod of the second square cylinder is connected to the... The second square cylinder connecting plate is fixedly connected, the front of the second guide rail sub-plate is fixedly connected to the second slide table connecting plate, the second slide table connecting plate is fixedly connected to the second slide table base, a strength reinforcing plate is fixedly connected between the second slide table connecting plate and the second guide rail sub-plate, the second slide table is provided on the second slide table base, the front of the second slide table base is fixedly connected to the turntable cylinder connecting plate, the turntable cylinder connecting plate is fixedly connected to the second rotary cylinder, the second rotary cylinder is connected to the second gripping bidirectional sliding cylinder, and the cylinder fingers of the second gripping bidirectional sliding cylinder are fixedly connected to the third cylinder gripper and the fourth cylinder gripper.
8. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The terminal block installation mechanism includes a terminal block conveying mechanism, a terminal block punch driving cylinder, a punch installation mechanism, and a positioning platform support. The terminal block conveying mechanism is used to convey the terminal blocks. The positioning platform support has a positioning platform on its top surface, and an electrofusion tube positioning ring is fixedly connected to the top surface of the positioning platform. A first micro cylinder is located below the positioning platform, and the pull rod of the first micro cylinder is connected to a cylinder U-shaped head. The cylinder U-shaped head is connected to a terminal block positioning pressure plate, and the terminal block positioning pressure plate is fixedly connected to the positioning platform. The punch installation mechanism includes a terminal block punch base, and a terminal block inlet positioning platform is located on the top surface of the terminal block punch base. A terminal block sorting band is fixed to the terminal block inlet positioning platform, and a terminal block movable baffle is located in front of the terminal block inlet positioning platform. The terminal block punch driving cylinder is connected to a terminal block punch connector, and the terminal block punch connector is used to punch the terminal block into the terminal block through hole of the electrofusion tube fitting.
9. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The terminal detection mechanism includes a resistance measuring and fixing column, on which a detection needle fixing plate is provided. Two detection needles are fixedly connected to the detection needle fixing plate by insulating bolts. The center distance between the two detection needles is the same as the center distance between the terminals of the electrofusion fitting.
10. The novel automated production equipment for electrofusion pipe fittings as described in claim 1, characterized in that: The terminal protective cover mounting mechanism includes a first protective cover mounting mechanism slide rail, a first protective cover mounting mechanism slider slidably mounted on the first protective cover mounting mechanism slide rail, a large protective cover mounting mechanism slide plate mounted on the first protective cover mounting mechanism slider, a second protective cover mounting mechanism slider mounted on the large protective cover mounting mechanism slide plate, a second protective cover mounting mechanism slide rail mounted on the second protective cover mounting mechanism slider, a small protective cover mounting mechanism slide plate mounted on the second protective cover mounting mechanism slide rail, a second protective cover mounting mechanism drive cylinder fixedly connected to the top of the large protective cover mounting mechanism slide plate, a second protective cover mounting mechanism drive cylinder fixedly connected to the pull rod of the second protective cover mounting mechanism drive cylinder to a second mechanism drive cylinder connecting plate, a small protective cover mounting mechanism slide plate fixedly connected to the small protective cover mounting mechanism slide plate, a protective cover finger cylinder fixedly connected to the small protective cover mounting mechanism slide plate, a movable finger mounted at the front end of the protective cover finger cylinder, and a protective cover gripper fixedly connected to the finger of the protective cover finger cylinder.