Pouring equipment
By using filling equipment that separately fills milk and fruit pulp, the problems of uneven fruit pulp addition and limited particle size have been solved, achieving uniform and diversified distribution of fruit pulp and jam in the product, thus improving product quality and texture.
Patent Information
- Application Number
- CN202520769032.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-22
AI Technical Summary
Existing technologies suffer from uneven pulp addition, limited particle size and proportion, and issues with flavor and color blending after mixing, resulting in poor product quality.
The separate filling mechanism is used to fill milk and fruit pulp separately. The filling volume and sequence are precisely controlled by the discharge control mechanism and the material cylinder mechanism to adapt to the filling needs of fruit pulp particles of different sizes, so as to achieve uniform distribution of fruit pulp and jam in the product and diversified product structure.
This method achieves a uniform distribution of fruit pulp and jam in the product, improves product quality and diversity, avoids clogging issues, and maintains the product's texture and taste.
Smart Images
Figure CN223949413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quantitative perfusion technical field, concretely relates to a perfusion equipment. BACKGROUND
[0002] In the cold drink industry, the food containing large pieces of fruit pulp is very popular with consumers. The current industry commonly used to add fruit pulp has the following several ways:
[0003] The first way is to add manually. When manually adding fruit pulp, a small amount of liquid and fruit pulp is weighed according to the proportion, and mixed according to the requirements of the production process. This way is affected by the subjective influence of the operator, and the amount of fruit pulp in the product is not constant, some products have more fruit pulp and some products have less fruit pulp.
[0004] The second way is to perfuse the perfusion workstation. The fruit pulp and milk are mixed in the mixing tank, and are lifted by the pump into the perfusion workstation tank for perfusion. This perfusion mainly has the following problems: first, uneven distribution. According to the production process, the mixed ice cream material is simultaneously perfused into 18 product molds, which will cause uneven distribution of the 18 pipelines. Second, the size and proportion of the fruit pulp are limited. According to the structure of the perfusion workstation, this perfusion method can only pass through particles below 9mm, and the particle proportion cannot exceed 15%, otherwise the phenomenon of blockage will occur. Third, the mixed color and taste. According to the process, the fruit pulp particles and ice cream are mixed and then perfused, the overall taste will form a comprehensive taste, and the color of the final mixed ice cream material will also be the color of mutual fusion, the overall feeling has no level.
[0005] Therefore, how to overcome one of the above defects as much as possible is a technical problem that technicians in the field have been trying to solve. CONTENT OF THE UTILITY MODEL
[0006] The purpose of the embodiment of the present application is to provide a perfusion equipment which can realize uniform and quantitative perfusion of fruit particles and improve product quality.
[0007] The embodiment of the present application provides a perfusion equipment, which comprises:
[0008] The first perfusion mechanism has a first tank, at least one first discharge pipe is connected to the first tank, a discharge amount control mechanism is arranged on the first discharge pipe, and the discharge amount control mechanism is used to control the discharge amount on the first discharge pipe;
[0009] The second perfusion mechanism has a second tank, and a barrel mechanism is arranged at the outlet of the second tank, and the barrel mechanism is used to control the discharge amount of the second perfusion mechanism.
[0010] Compared with the prior art of mixing milk material and fruit particles and then filling, the filling device in the embodiment of the application has a first filling mechanism and a second filling mechanism, the first filling mechanism can fill milk material or water material, and the second filling mechanism can separately fill fruit pulp jam, that is, the milk material / water material and the fruit pulp jam are filled by using different mechanisms respectively, and the two are filled separately, so that the filling amounts of different materials can be accurately controlled by the discharge amount control mechanism and the barrel mechanism respectively, which is beneficial to realizing uniform arrangement of the fruit pulp jam in the product, and the filling amounts of different materials can be separately adjusted, the demand of different ratio products can be met, the product types are more diverse, and the discharge sequence of different materials during filling can also be controlled, different types of product structures can be formed, and the diversification of product types is beneficial.
[0011] In addition, the discharge port of the barrel mechanism can be reasonably designed according to fruit particles, and the filling of fruit particles of different sizes can be met.
[0012] In an example, the barrel mechanism includes a mounting body, a piston and a first hub, the mounting body has a first through hole, one end of the first through hole is connected with the outlet of the second tank, the first hub has a second through hole, and the piston is arranged in the second through hole; the first through hole has a mounting cavity matched with the rotation of the first hub, and the first hub can reciprocatingly rotate between a first position and a second position; the hub is rotated by 180° from the first position to the second position; when the first hub is located at the first position or the second position, the second through hole is coaxially arranged with the first through hole.
[0013] The barrel mechanism further includes a driving member for driving the piston to move axially.
[0014] In an example, the driving member includes a top rod located at least partially in the second tank, and the top rod can reciprocatingly act relative to the second tank to extend into the second through hole to push the piston to move axially or to be separated from the second through hole.
[0015] In an example, the first through hole further includes a first hole section, a transition section and a second hole section, and along the arrangement direction of the second tank and the mounting body, the first hole section, the transition section, the second hole section and the mounting cavity are sequentially connected, the diameter of the first hole section is greater than that of the second hole section, and the diameter of the second hole section is equal to that of the second through hole.
[0016] In an example, an elastic nozzle is further included, the elastic nozzle is connected to one end of the barrel mechanism away from the second tank, and the elastic nozzle is provided with a discharge channel, and under the extrusion of the elastic material of the elastic nozzle, the discharge channel can be in a closed state.
[0017] In an example, the outlet channel comprises a tapered hole section and a straight tube section, the straight tube section is connected to the tapered hole section at a side away from the barrel mechanism, the radial dimension of the tapered hole section decreases as it is further away from the barrel mechanism.
[0018] In an example, the outlet of the first outlet tube extends to the side of the outlet of the second filling mechanism.
[0019] In an example, the outlet amount control mechanism comprises a second barrel and a second hub, the second hub is rotatably arranged in the second barrel, the second hub has a channel, when the second hub is rotated to a third position, the second barrel is in communication with the first hopper through the channel; when the second hub is rotated to a fourth position, the second barrel is disconnected from the first hopper.
[0020] In an example, a controller is further included, which is electrically connected to the outlet amount control mechanism and the barrel mechanism, and is configured to control the outlet amount control mechanism and the barrel mechanism to control the corresponding outlet amount.
[0021] In an example, the first filling mechanism is configured to fill liquid material; and the second filling mechanism is configured to fill solid granular material. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 FIG. 1 shows a schematic structural diagram of a filling device according to an example of the present application;
[0023] Figure 2 FIG. 2 shows a schematic structural diagram of a barrel mechanism of the filling device shown in FIG. 1; Figure 1
[0024] Figure 3 FIG. 3 shows a schematic diagram of the relative positions of the barrel mechanism and the outlets of two first outlet tubes shown in FIG. 2; Figure 2
[0025] Figure 4 FIG. 4 shows a schematic diagram of the outlet amount control mechanism when the ejector rod is out of the second through hole;
[0026] Figure 5 FIG. 5 shows a schematic diagram of the first hub after being rotated by 180 degrees;
[0027] Figure 6 FIG. 6 shows a schematic diagram of three frozen products formed by using the filling device shown in FIG. 1. Figure 1
[0028] In the drawings: Figures 1 to 6 The reference signs in the drawings are explained as follows:
[0029] 100 first filling mechanism; 101 first hopper; 102 outlet amount control mechanism; 103 first outlet tube;
[0030] 200 Second filling mechanism; 201 Second material box; 202 Material cylinder mechanism; 2021 Mounting body; 20211 First through hole; 2021A First hole section; 2021B Second hole section; 2021C Mounting cavity; 2022 First rotating hub; 20221 Second through hole; 2023 Piston; 203 Push rod; 204 Elastic nozzle; 2041 Discharge channel; 205 Sealing ring;
[0031] 300 fruit pulp particles; 400 milk or water feed; 500 bar stock. Detailed Implementation
[0032] To enable those skilled in the art to better understand the technical solutions of the embodiments of this application, the embodiments of this application will be further described in detail below with reference to the accompanying drawings and specific examples.
[0033] Please refer to Figures 1 to 6 , Figure 1 This is a schematic diagram of the structure of the infusion device provided in one embodiment of this application; Figure 2 for Figure 1 A cross-sectional view of the material cylinder mechanism in the injection equipment shown; Figure 3 for Figure 2 The diagram shows the relative positions of the material cylinder mechanism and the outlets of the two first discharge pipes. Figure 4 This is a schematic diagram of the discharge rate control mechanism when the push rod disengages from the second through hole; Figure 5 This is a schematic diagram showing the first hub after rotating 180 degrees. Figure 6 For use Figure 1 A schematic diagram of three frozen products formed by the filling equipment shown.
[0034] This application provides a filling device, including a first filling mechanism 100 and a second filling mechanism 200. The first filling mechanism 100 is used to quantitatively fill a first material, and the second filling mechanism 200 is used to quantitatively fill a second material. The first material and the second material can be liquid materials or solid particulate materials, or they can be a mixture of liquid and solid materials. In this application, the first material is a liquid material, such as milk or water 400, and the second material is a solid particulate material, such as meat or jam.
[0035] In the embodiment of the present application, the first filling mechanism 100 has a first material tank 101, and the first material tank 101 is connected with at least one first material outlet pipe 103, that is, the first material tank 101 is connected with one or more than two first material outlet pipes 103, and when the first material outlet pipe 103 is more than two, the milk material or water material 400 in the first material tank 101 of the first filling mechanism 100 can be supplied to the outside through multiple lines. The first material outlet pipe 103 can be a flexible pipe, which has high flexibility and is convenient for pipeline arrangement. Of course, the first material outlet pipe 103 can also be a rigid pipe, which has high hardness and long service life. The present application Figure 1 An example in which the first material outlet pipe 103 is a flexible pipe is shown.
[0036] In the embodiment of the present application, the first material outlet pipe 103 is further provided with a material outlet control mechanism 102, which is used to control the material outlet of the first material outlet pipe 103. The material outlet control mechanism 102 can be a switch valve or a barrel mechanism 202, and a specific structure of the barrel mechanism 202 will be introduced below. The material outlet of the first material outlet pipe 103 can extend to a specified station, which is used to fill the milk material or water material 400 into a container at the specified station. It is shown herein that the material outlet of the first material outlet pipe 103 extends to the material outlet position of the second filling mechanism 200.
[0037] In the embodiment of the present application, the second material tank 201 is provided with a barrel mechanism 202 at the outlet thereof, and the pulp jam containing the pulp particles 300 in the second material tank 201 can first enter the inside of the barrel mechanism 202, and then the pulp jam containing the pulp particles 300 in the inside of the barrel mechanism 202 is filled into a specified station.
[0038] Compared with the prior art of filling the mixed milk material and fruit particles, the filling device in the embodiment of the present application has the first filling mechanism 100 and the second filling mechanism 200, the first filling mechanism 100 can fill the milk material or water material 400, and the second filling mechanism 200 can separately fill the pulp particles or the jam, that is, the milk material / water material and the pulp jam are filled separately, and different mechanisms are used for filling, which solves the problem of blockage in mixed filling, and the filling amount of different materials can be accurately controlled, which is beneficial to realize the uniform arrangement of the pulp jam in the product, and the filling amount of different materials can be adjusted separately, which can meet the demand of different ratio products, make the product types more abundant, and the discharge order of different materials during filling can also be controlled, which can form different types of product structures, and is beneficial to the diversification of product types.
[0039] In addition, the material outlet of the barrel mechanism 202 can be reasonably designed according to the pulp particles 300 to meet the filling of pulp particles of different sizes.
[0040] In a specific embodiment, the barrel mechanism 202 includes a mounting body 2021, a piston 2023 and a first rotary hub 2022, the mounting body 2021 has a first through hole 20211, one end of the first through hole 20211 is connected with the outlet of the second material box 201, the mounting body 2021 can be circumferentially and sealingly mounted with the second material box 201, and a sealing ring can be mounted between the mounting body 2021 and the second material box 201 in the circumferential direction to ensure that the mounting body 2021 is sealingly mounted with the second material box 201.
[0041] In the embodiment of the present application, the first rotary hub 2022 has a second through hole 20221, and the piston 2023 is arranged inside the second through hole 20221, and the piston 2023 is circumferentially matched with the second through hole 20221, that is, the second through hole 20221 has an inner hole surface that is slidingly matched with the piston 2023, and the entire hole section of the second through hole 20221 is slidingly matched with the piston 2023, of course, the inner hole surface of the partial hole section of the second through hole 20221 can be slidingly matched with the piston 2023, so that the piston 2023 can only slide inside the partial hole section of the second through hole 20221, and the piston 2023 is prevented from sliding out of the second through hole 20221, so as to ensure that the piston 2023 always slides inside the second through hole 20221.
[0042] In the embodiment of the present application, the first through hole 20211 has a mounting cavity 2021C that is rotationally matched with the first rotary hub 2022, the first rotary hub 2022 is in the shape of a sphere, and the first rotary hub 2022 can reciprocatingly rotate at a first position and a second position; the first rotary hub 2022 rotates 180° from the first position to the second position. When the first rotary hub 2022 is located at the first position or the second position, the second through hole 20221 is coaxial with the first through hole 20211, so that the fruit particles 300 can enter the second through hole 20221 from the first through hole 20211, and the ejector rod can be inserted into the second through hole 20221.
[0043] In the embodiment, the second filling mechanism 200 further includes a driving member for driving the piston 2023 to move in the axial direction, and the driving member can be an ejector rod 203, and of course, the driving member can also be other components, such as a pull rope.
[0044] Please refer to Figures 2 to 5 When the ejector rod 203 drives the piston to move downward, the fruit pulp jam below the piston will flow out from the discharge port, when the piston 2023 moves to the lowest position (the first position), the ejector rod 203 is moved upward to be separated from the second through hole 20221, and then the first rotary hub 2022 is controlled to rotate 180 degrees, so that the piston 2023 rotates to the top of the mounting cavity 2021C, so that the piston 2023 is filled with fruit pulp jam below, and then the ejector rod 203 is moved downward again to drive the piston 2023 to move downward, so as to realize the filling of the fruit pulp jam again.
[0045] The rotating filling mode in the above embodiment realizes lossless filling of the large-meat jam, avoids affecting the taste of the product, and makes the product have a more layered visual effect.
[0046] The milk or water material 400 can be filled at the same time as the filling of the meat jam, or before or after the filling of the meat jam. The formed product can be seen in Figure 6 , Figure 6 Three different styles of frozen products are shown, Figure 6 The rod body 500 of the frozen product is also shown in the embodiment, so as to be held by the consumer.
[0047] Of course, the types of products produced by using the filling device provided in the present application are not limited to those shown in the drawings of the present application. Figure 6 As shown, by controlling the working time and other working parameters of the ejector rod 203, the first rotating hub 2022, and the discharge amount control mechanism 102, more product types can be produced.
[0048] In the embodiment of the present application, the ejector rod 203 is connected inside the second tank 201, and the ejector rod 203 can reciprocate relative to the second tank 201 to extend into the second through hole 20221 to push the piston to move axially or to be out of the second through hole 20221. The ejector rod 203 has a simple structure and is easy to install.
[0049] In the embodiment of the present application, the first through hole 20211 further includes a first hole section 2021A, a transition section, and a second hole section 2021B. The first hole section 2021A is connected to the second hole section 2021B through the transition section, and the transition section has a tapered structure, so that the meat jam in the second tank 201 can smoothly enter the first hole section 2021A. Along the arrangement direction of the second tank 201 and the mounting body 2021, the first hole section 2021A, the second hole section 2021B, and the mounting cavity 2021C are arranged in sequence. The diameter of the first hole section 2021A is greater than that of the second hole section 2021B, and the diameter of the second hole section 2021B is equal to that of the second through hole 20221. It should be noted that the two diameters are approximately equal, not absolutely equal, and a certain deviation is allowed.
[0050] In this way, the meat jam entering the first hole section 2021A can completely enter the second through hole 20221, avoiding the meat jam remaining in the first through hole 20211.
[0051] In the embodiment of the present application, the filling device further comprises an elastic nozzle 204, which can be made of silica gel or rubber or other materials with good elasticity. The elastic nozzle 204 is connected to the end of the barrel mechanism 202 away from the second tank 201, and a sealing ring 205 can be installed between the elastic nozzle 204 and the mounting body of the barrel mechanism 202. The elastic nozzle 204 is provided with a discharging channel 2041, which is in a closed state under the extrusion of the elastic material of the elastic nozzle 204 when the discharging channel 2041 is not subjected to axial pressure.
[0052] In the embodiment of the present application, the discharging channel 2041 comprises a tapered hole section 2041A, and the farther away from the mounting body 2021, the smaller the radial dimension of the tapered hole section 2041A. The lower end (the side away from the second tank) of the tapered hole section 2041A can be connected with a straight pipe section 2041B, which is conducive to controlling the flow direction of the pulp jam and making the pulp jam flow smoothly to the designated station.
[0053] Please refer to Figure 3 In the embodiment of the present application, the outlet of the first discharging pipe 103 extends to the side of the discharging port of the second filling mechanism 200, specifically, the outlet of the first discharging pipe 103 extends to the side of the elastic nozzle 204. Figure 3 The figure shows an example in which the outlets of two first discharging pipes 103 extend to the side of the same elastic nozzle 204, of course, one or more than three first discharging pipes 103 can also extend to the side of the same elastic nozzle 204.
[0054] In the embodiment of the present application, the discharging amount control mechanism 102 comprises a second barrel and a second hub (not specifically shown in the figure), the second hub is rotationally arranged in the second barrel, and the second hub has a channel, when the second hub is rotated to a third position, the second barrel is in communication with the first tank 101 through the channel; when the second hub is rotated to a fourth position, the second barrel is disconnected from the first tank 101. The fourth position can be reached by rotating ninety degrees from the first position, of course, other angles can also be rotated as long as the above functions can be realized.
[0055] The flow power of the milk or water material 400 can be derived from the piston rod or from the pump.
[0056] In the embodiment of the present application, the filling device further comprises a controller (not shown in the figure), which is electrically connected with the discharging amount control mechanism 102 and the barrel mechanism 202, and is used to control the action of the discharging amount control mechanism 102 to control the discharging amount of the first discharging pipe 103, and the controller can also control the action of the barrel mechanism 202 to control the discharging amount of the outlet of the second tank 201. The controller can adjust the discharging time of each discharging port, the discharging order of the milk or water material and the pulp, so as to meet the production of different cold products.
[0057] For example, the action of the top rod 203, the action of the first rotating hub 2022, and the action of the second rotating hub are all controlled by the controller.
[0058] In the description of the embodiments of the application, the terms "comprising", "containing" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such a process, method, article or apparatus.
[0059] The above is only the preferred embodiment of the present application, it should be pointed out that, for those skilled in the art, without departing from the principles of the present application, under the premise of can make a number of improvements and refinements, these improvements and refinements should also be considered as the protection scope of the present application.
Claims
1. A perfusion apparatus, characterized by, The application relates to a liquid and solid material filling device. The first filling mechanism comprises a first material box, at least one first discharging pipe is connected to the first material box, and a discharging amount control mechanism is arranged on the first discharging pipe to control the discharging amount of the first discharging pipe. The second filling mechanism comprises a second material box, and a barrel mechanism is arranged at the outlet of the second material box to control the discharging amount of the second filling mechanism.
2. The perfusion apparatus of claim 1, wherein, The barrel mechanism comprises a mounting body, a piston and a first rotating hub, the mounting body is provided with a first through hole, one end of the first through hole is connected with the outlet of the second material box, the first rotating hub is provided with a second through hole, and the piston is arranged in the second through hole; the first through hole is provided with a mounting cavity matched with the first rotating hub in rotation, the first rotating hub can rotate back and forth between a first position and a second position, the first rotating hub is rotated by 180 degrees from the first position to the second position, and the second through hole is coaxially arranged with the first through hole when the first rotating hub is located at the first position or the second position. The barrel mechanism further comprises a driving member for driving the piston to move in the axial direction.
3. The perfusion apparatus of claim 2, wherein, The driving member comprises a top rod at least partially arranged in the second material box, the top rod can reciprocate relative to the second material box to extend into the second through hole to push the piston to move in the axial direction or to move out of the second through hole.
4. The perfusion apparatus of claim 2, wherein, The first through hole further comprises a first hole section, a transition section and a second hole section, the first hole section, the transition section, the second hole section and the mounting cavity are sequentially connected along the arrangement direction of the second material box and the mounting body, the diameter of the first hole section is larger than that of the second hole section, and the diameter of the second hole section is equal to that of the second through hole.
5. The perfusion apparatus according to any one of claims 1 to 4, characterized in that The application further comprises an elastic nozzle connected to one end of the barrel mechanism away from the second material box, and the elastic nozzle is provided with a discharging channel which can be in a closed state under the extrusion of the elastic material of the elastic nozzle.
6. The perfusion apparatus of claim 5, wherein, The discharging channel comprises a taper hole section and a straight pipe section connected to one side of the taper hole section away from the barrel mechanism, and the radial dimension of the taper hole section is smaller with the farther distance from the barrel mechanism.
7. The perfusion apparatus of claim 1, wherein, The outlet of the first discharging pipe extends to the side of the discharging port of the second filling mechanism.
8. The perfusion apparatus according to any one of claims 1 to 4, characterized in that The discharging amount control mechanism comprises a second barrel and a second rotating hub, the second rotating hub is rotationally arranged in the second barrel, the second rotating hub is provided with a channel, the second barrel is communicated with the first material box through the channel when the second rotating hub is rotated to a third position, and the second barrel is disconnected with the first material box when the second rotating hub is rotated to a fourth position.
9. The perfusion apparatus according to any one of claims 1 to 4, characterized in that The application further comprises a controller electrically connected with the discharging amount control mechanism and the barrel mechanism, and the controller is used for controlling the action of the discharging amount control mechanism and the barrel mechanism to control the corresponding discharging amount.
10. The perfusion apparatus according to any one of claims 1 to 4, characterized in that The first filling mechanism is used for filling liquid material, and the second filling mechanism is used for filling solid particle material.