Sample transfer equipment for steel bar detection
By designing an AGV (Automated Guided Vehicle) and a rebar sample tray structure, the problem of the robotic arm's difficulty in grasping densely packed samples in traditional rebar testing was solved, achieving stable spacing and automated flow of rebar samples, thus improving safety and efficiency.
Patent Information
- Application Number
- CN202520565906.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In traditional rebar testing, the densely packed sample placement method is not convenient for robotic arms to grasp and identify, posing occupational hazards and low efficiency.
Design a sample transfer device that includes an AGV (Automated Guided Vehicle) and a material rack. The device uses a steel bar sample tray structure to ensure stable spacing between steel bar samples. The tray is automatically moved and picked up by a robotic arm via an electric slide rail and a pop-up button.
It achieves a stable interval distribution of steel bar samples, which facilitates identification and grasping by robotic arms, improves operational safety and efficiency, and supports unmanned and digital sample transfer.
Smart Images

Figure CN223950325U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a sample circulation equipment for reinforcing bar detection. BACKGROUND
[0002] At present, reinforcing bar detection accounts for a large proportion in the detection operation of urban construction engineering. In the traditional detection operation, the circulation of reinforcing bar samples is mainly operated manually, and the sharp samples and heavy work bring potential occupational hazards and difficult to improve efficiency to workers. In the process of promoting the digitization and automation of the engineering detection industry, AGV carrying provides a new scheme for the circulation of reinforcing bar samples.
[0003] At present, AGV technology is quite mature, and the popular AGV carrier on the market can use the lifting type to replace manual operation to complete the circulation of existing racks and reinforcing bars thereon. However, the combination of the existing AGV and the sample rack is only suitable for the placement of the reinforcing bar in the form of dense stack to prevent the reinforcing bar samples from rolling and falling and other accidents during the sample circulation process. Similarly, the placement of the reinforcing bar samples in the form of dense stack cannot be gripped by the mechanical arm. SUMMARY
[0004] The utility model aims at providing a sample circulation equipment for reinforcing bar detection, and the structure of the reinforcing bar sample tray enables stable spacing between the reinforcing bar samples carried thereby, thereby solving the problem that the reinforcing bar is placed in the form of dense stack in the prior art and is inconvenient for the mechanical arm to grip and identify.
[0005] The purpose of the utility model can be achieved by the following technical solutions:
[0006] A sample circulation equipment for reinforcing bar detection comprises:
[0007] An AGV (Automatic Guided Vehicle);
[0008] A rack is fixed on the top of the AGV and comprises two vertically and parallel arranged rack support plates;
[0009] A plurality of reinforcing bar sample trays are vertically and spacedly arranged between the two rack support plates; the two side edges of each reinforcing bar sample tray are connected with the corresponding electric slide rails on the adjacent rack support plates; each electric slide rail is connected with a controller in the AGV for driving the reinforcing bar sample tray to move along the extension direction of the electric slide rail and pop out from the left side or the right side of the rack;
[0010] Each reinforcing bar sample tray is in the shape of a frame and comprises two parallel reinforcing bar support pillows; a plurality of reinforcing bar slots are arranged at the top edges of the two reinforcing bar support pillows, and the two ends of the reinforcing bar sample are arranged in the corresponding reinforcing bar slots of the two reinforcing bar support pillows.
[0011] The further improvement of the utility model lies in that the bottom of the material shelf support plate is connected with the AGV automatic guide vehicle, and the inner surfaces of the two material shelf support plates are oppositely arranged; two vertical material shelf support columns are arranged on the outer surface of the material shelf support plate; and the two material shelf support columns are adjacent to the left side edge and the right side edge of the material shelf support plate respectively.
[0012] The further improvement of the utility model lies in that the steel bar sample tray pop-out button is arranged at the position corresponding to each steel bar sample tray of each material shelf support column, and the steel bar sample tray pop-out button is connected with the controller.
[0013] The further improvement of the utility model lies in that the steel bar sample tray further comprises two horizontal connecting rods, the two ends of the horizontal connecting rod are connected with the end portions of the two steel bar support pillows respectively, a frame-shaped structure is formed, and the horizontal connecting rod is connected with the adjacent electric sliding rail.
[0014] The further improvement of the utility model lies in that the display screen is arranged on the material shelf support plate and is used for inquiring the sample circulation information at any time.
[0015] The further improvement of the utility model lies in that the emergency stop button and the circulation information display screen are arranged on the AGV automatic guide vehicle.
[0016] Compared with the prior art, the utility model has the following advantages:
[0017] 1. The structure of the steel bar sample tray makes the steel bar samples carried by the steel bar sample tray have stable intervals, and solves the problem that the dense stacking type steel bar placing mode is inconvenient for the mechanical arm to grab and identify in the prior art;
[0018] 2. The steel bar sample tray cooperates with the steel bar sample tray pop-out button, can be popped out from the two sides of the material shelf, and is convenient for the mechanical arm to take, place and identify;
[0019] 3. The AGV automatic guide vehicle is adopted to bear, can be combined with the existing sample circulation system, and realizes unmanned control and digital operation. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic view of the sample circulation equipment for steel bar detection of the utility model.
[0021] Among them, the signs are: 1, AGV automatic guide vehicle; 2, emergency stop button; 3, steel bar sample; 4, steel bar slot; 5, electric sliding rail; 6, material shelf support plate; 7, steel bar sample tray; 8, display screen; 9, steel bar sample tray pop-out button; 10, material shelf support column; 11, circulation information display screen; 12, steel bar support pillow; 13, horizontal connecting rod. DETAILED DESCRIPTION
[0022] The utility model will be explained in detail below in combination with the drawings and specific embodiments. The following embodiments are implemented on the premise of the technical scheme of the utility model, and detailed implementation modes and specific operation processes are given, but the protection scope of the utility model is not limited to the following embodiments.
[0023] As Figure 1 Indicated, the utility model provides a sample flow equipment for reinforcing bar detection for reinforcing bar detection's sample flow equipment, it includes: AGV automatic pilot car 1, material frame, reinforcing bar sample tray. Specific:
[0024] In this embodiment, the AGV automatic pilot car 1 can adopt a commercially available pilot car; the AGV automatic pilot car 1 is provided with an emergency stop button 2 and a flow information display screen 11. The flow information display screen 11 displays sample flow route information. The emergency stop button 2 is used to stop the AGV in an emergency to prevent personnel from being injured.
[0025] The material frame is fixed on the top of the AGV automatic pilot car 1 and includes two vertically and parallel arranged material frame support plates 6; the bottom of the material frame support plate 6 is connected with the AGV automatic pilot car 1, and the inner surfaces of the two material frame support plates 6 are oppositely arranged. Two vertical material frame support columns 10 are arranged on the outer surface of each material frame support plate 6; the two material frame support columns 10 are respectively adjacent to the left side and the right side of the material frame support plate 6.
[0026] A plurality of reinforcing bar sample trays 7 are vertically and spacedly arranged between the two material frame support plates 6. The two side edges of each reinforcing bar sample tray 7 are respectively connected with the corresponding electric sliding rails 5 on the adjacent material frame support plates 6. The two electric sliding rails 5 corresponding to each reinforcing bar sample tray 7 are of the same height and parallel to each other, so as to ensure that the reinforcing bar sample tray 7 is in a horizontal state and slides left and right along the horizontal plane.
[0027] Each electric sliding rail 5 is connected with the controller in the AGV automatic pilot car 1 and is used to drive the reinforcing bar sample tray 7 to move along the extension direction of the electric sliding rail and pop out from the left side or the right side of the material frame. In this embodiment, the electric sliding rail 5 can adopt a commercially available product.
[0028] Each reinforcing bar sample tray 7 is in a frame shape and is used to carry a plurality of reinforcing bar samples. The reinforcing bar sample tray 7 includes two parallel reinforcing bar support pillows 12; a plurality of reinforcing bar clamping grooves 4 are arranged at the top edges of the two reinforcing bar support pillows 12. In this embodiment, the reinforcing bar clamping grooves 4 on the two reinforcing bar support pillows 12 are one-to-one corresponding. When the two ends of the reinforcing bar sample 3 are respectively arranged on the corresponding reinforcing bar clamping grooves 4 of the two reinforcing bar support pillows 12, the reinforcing bar sample 3 is in a horizontal direction and parallel to the material frame support plate 6. The spacing of the reinforcing bar sample 3 is determined by the spacing of the reinforcing bar clamping grooves 4, and the spacing of the reinforcing bar clamping grooves 4 is greater than the spacing required by the mechanical arm to grab.
[0029] The structure of the steel sample tray 7 is such that the steel sample 3 carried thereby is spaced apart at a predetermined interval, which facilitates management of recording the position of the steel sample 3 and facilitates the grabbing by the mechanical arm.
[0030] Each of the rack support columns 10 is provided with a steel sample tray eject button 9 at a position corresponding to each of the steel sample trays 7, and each of the steel sample tray eject buttons 9 is connected to the controller. Each of the rack support columns 10 is adjacent to one side of the left side or the right side of the rack support plate 6, and by pressing the tray eject button 9, the controller controls the electric slide rail 5 to eject the corresponding steel sample tray 7 from the corresponding direction. As shown in the state diagram, Figure 1 two ejected steel sample trays 7 are included, one of which is ejected to the left and the other of which is ejected to the right.
[0031] In one specific embodiment, the steel sample tray 7 further includes two transverse connecting rods 13, the two ends of the transverse connecting rods 13 being connected to the ends of the two steel support pillows 12, respectively, to form a frame-shaped structure and to be connected to the adjacent electric slide rail 5. The transverse connecting rods 13 are arranged in the horizontal direction and are parallel to the sliding direction of the electric slide rail 5.
[0032] In some embodiments, the outer surface of the rack support plate 6 is provided with a display screen 8 for the staff to query the sample flow information at any time.
[0033] The above description of the embodiments is for the purpose of enabling a person of ordinary skill in the art to understand and use the present application. Those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described herein to other embodiments without having to go through creative labor. Therefore, the present application is not limited to the above embodiments, and any improvements and modifications made by those skilled in the art based on the disclosure of the present application without departing from the scope of the present application should be within the scope of protection of the present application.
Claims
1. A sample flow-through device for reinforcement detection, characterized by, The utility model relates to an AGV (1) and a rack fixed on the top of the AGV (1), which comprises two vertically and parallel arranged rack support plates (6) and a plurality of steel sample trays (7) vertically and spacedly arranged between the two rack support plates (6). Each steel sample tray (7) is in the shape of a frame and comprises two parallel steel support pillows (12), and the top edges of the two steel support pillows (12) are spacedly provided with a plurality of steel clamping grooves (4), and the two ends of a steel sample (3) are respectively arranged in the corresponding steel clamping grooves (4) of the two steel support pillows (12). The bottom of the rack support plate (6) is connected with the AGV (1), and the inner surfaces of the two rack support plates (6) are oppositely arranged. Two vertically arranged rack support columns (10) are arranged on the outer surfaces of the rack support plates (6), and the two rack support columns (10) are respectively adjacent to the left side and the right side of the rack support plate (6). Each rack support column (10) is provided with a steel sample tray ejection button (9) at a position corresponding to each steel sample tray (7), and each steel sample tray ejection button (9) is connected with the controller.
2. The sample flow-through device for reinforcement detection according to claim 1, wherein, The steel sample tray (7) further comprises two transverse connecting rods (13), and the two ends of the transverse connecting rod (13) are respectively connected with the ends of the two steel support pillows (12) to form a frame-shaped structure and are connected with the adjacent electric slide rails (5).
3. The sample flow-through device for reinforcement detection according to claim 2, wherein, A display screen is arranged on the rack support plate (6).
4. The sample flow-through apparatus for reinforcement detection according to claim 1, wherein, An emergency stop button (2) and a flow information display screen (11) are arranged on the AGV (1).
5. The sample flow-through apparatus for reinforcement detection according to claim 1, wherein 6. The sample flow-through apparatus for reinforcement detection according to claim 1, wherein