Carding device for polyester thread production

By designing an adjustable carding device, the problem of difficulty in adjusting the spacing and number of lead frames was solved, enabling flexible and precise adjustment of lead frames during polyester yarn production, thereby improving carding efficiency and applicability.

CN223950490UActive Publication Date: 2026-02-27SHISHI FLYING WHEEL THREAD CO LTD
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Patent Information

Application Number
CN202520411664.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-02-27
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

In the current polyester yarn production process, the spacing and number of guide rails in the carding device are difficult to adjust according to the actual number of yarns, which cannot meet the usage requirements under different working conditions.

Method used

An adjustable combing device was designed. Through the slide and guide rail structure, combined with scale lines and pointer indication, the position of the slide can be precisely adjusted. The adjustment and locking of the wire frame is realized through the pull button and spring mechanism. A rebound device is equipped to prevent the slide from falling.

Benefits of technology

It enables flexible adjustment of the guide frame position to adapt to different yarn quantities, improves combing efficiency and accuracy, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carding device for polyester thread production. The carding device comprises an adjustable carding device, according to the utility model, the adjustable carding device is arranged, the sliding seat can be moved to adjust the position of the lead frame on the rack by pulling the pull button outwards and releasing the braking of the sliding seat, and the pull button is loosened after the sliding seat is moved in place, so that the sliding rod is pushed inwards under the elastic acting force of the spring, and the brake block is propped against the guide rail for friction locking; and when different numbers of sliding seats need to be arranged, the movable end cover is firstly pressed and pushed to trigger the rebounding device to pop out, so that the distance between the movable end cover and the rack is increased, the sliding seats can be assembled and disassembled from the left end of the guide rail, a user can assemble and adjust according to the number of yarns, and the application range is wider.
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Description

TECHNICAL FIELD

[0001] The utility model relates to carding device technical field, specifically is a carding device for polyester thread production. BACKGROUND

[0002] In the polyester thread production process, it needs to adjust the distribution position through the carding device to avoid the mutual entanglement and knotting between the yarns, but in the actual application process, the spacing and the number of the wire guide frame in the carding device are difficult to adjust according to the actual yarn quantity, and it is difficult to meet the use demand under different working conditions, therefore, we propose a kind of carding device for polyester thread production to solve the above problems. UTILITY MODEL CONTENTS

[0003] The utility model aims at providing a kind of carding device for polyester thread production to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the utility model takes the following technical scheme: a kind of carding device for polyester thread production, including adjustable carding device, the adjustable carding device includes rack, connecting chassis, guide rail, sliding seat, wire guide frame, connecting groove, sliding rod, brake block, spring and pull knob, the connecting chassis is installed with connecting chassis in the rack bottom screw, the guide rail is symmetrically installed in the rack front and rear two parts, the sliding seat is transversely sleeved and slidably installed on the surface of guide rail, the wire guide frame is arranged on the top of sliding seat, the connecting groove is centrally arranged in the front of sliding seat, and the connecting groove penetrates into the inboard of sliding seat, the sliding rod is slidably installed in the inboard of connecting groove, the sliding rod rear end extends into the inboard of sliding seat and is fixedly installed with brake block, the sliding rod surface is sleeved with spring, the spring rear end is in abutment with brake block, the spring front end is in abutment with connecting groove, the sliding rod is pushed inwards under the elastic force of spring, so that brake block is in abutment with the surface of guide rail, and the sliding rod front end extends to the front of sliding seat and is fixedly installed with pull knob.

[0005] Preferably, the brake block is made of rubber material, and the working surface of the brake block is provided with longitudinal strip-shaped lines.

[0006] Preferably, the front of the rack is provided with a scale line, and the front of the sliding seat is provided with a pointer.

[0007] Preferably, the scale line has the same length as the rack.

[0008] Preferably, a fixed end cover is fixedly installed on the right end of the rack, and a rebounder is embedded in the left part of the rack.

[0009] Preferably, the extension stroke length of the rebounder is not less than the horizontal length of the sliding seat.

[0010] Compared with the prior art, the adjustable carding device has the beneficial effects that:

[0011] The adjustable carding device is provided with the scale line on the front low edge of the rack, each slide seat can know the specific position on the scale line according to the pointer, and the spacing position of the slide seat can be accurately adjusted without the aid of external measuring tools.

[0012] The adjustable carding device is provided with the scale line on the front low edge of the rack, each slide seat can know the specific position on the scale line according to the pointer, and the spacing position of the slide seat can be accurately adjusted without the aid of external measuring tools. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a whole structure schematic view of the utility model;

[0014] Figure 2 It is a local structure schematic view of the rack in the utility model;

[0015] Figure 3 It is a left view sectional structure schematic view of the slide seat in the utility model;

[0016] Figure 4 It is a pop-out state structure schematic view of the rebounder in the utility model;

[0017] Figure 5 It is a front view sectional structure schematic view of the rack in the utility model.

[0018] In the drawing: adjustable carding device-1, rack-11, scale line-11a, connecting chassis-12, guide rail-13, slide seat-14, pointer-14a, wire rack-15, connecting groove-16, slide rod-17, brake block-18, spring-19, pull button-110, fixed end cover-111, rebounder-112, movable end cover-113. DETAILED DESCRIPTION

[0019] In order to further explain the technical scheme of the utility model, the following will be described in detail through specific embodiments.

[0020] Please refer to Figures 1-3The utility model provides a kind of carding device for polyester thread production, including adjustable carding device 1, adjustable carding device 1 includes rack 11, connecting chassis 12, guide rail 13, sliding seat 14, wire guide 15, connecting groove 16, sliding rod 17, brake block 18, spring 19 and pull button 110, connecting chassis 12 is installed with screw in the bottom of rack 11, guide rail 13 is symmetrically installed in the front and rear of rack 11, sliding seat 14 is transversely sleeved and slidingly installed on the surface of guide rail 13, wire guide 15 is arranged on the top of sliding seat 14, connecting groove 16 is centrally arranged in the front of sliding seat 14, connecting groove 16 is through to the inboard of sliding seat 14, sliding rod 17 is slidingly installed in the inboard of connecting groove 16, the inboard of sliding rod 17 extends into the inboard of sliding seat 14 and is fixedly installed with brake block 18, spring 19 is sleeved on the surface of sliding rod 17, the rear end of spring 19 is in abutment with brake block 18, the front end of spring 19 is in abutment with connecting groove 16, sliding rod 17 is pushed inwards under the elastic force of spring 19, so that brake block 18 is in abutment with the surface of guide rail 13, thereby reach the effect of friction locking, and the front end of sliding rod 17 extends to the front of sliding seat 14 and is fixedly installed with pull button 110.

[0021] Further explanation, brake block 18 is made of rubber material as a whole, and the working surface of brake block 18 is provided with longitudinal strip-shaped lines to ensure that brake block 18 has sufficient friction braking with guide rail 13, and is not easy to leave scratches on the surface of guide rail 13.

[0022] The utility model provides a kind of carding device for polyester thread production, the front low of rack 11 is provided with scale line 11a, the front bottom of sliding seat 14 is provided with pointer 14a, pointer 14a points to the position of scale line 11a, so that each sliding seat 14 can understand its specific position on scale line 11a according to pointer 14a, and the interval position of sliding seat 14 can be accurately adjusted without the aid of external measuring tools.

[0023] Further explanation, the length of scale line 11a is consistent with the length of rack 11.

[0024] Please refer to Figures 4-5 The utility model provides a kind of carding device for polyester thread production, fixed end cover 111 is fixedly installed with sleeve joint in the right end of rack 11, rebounder 112 is embedded in the left part of rack 11, movable end cover 113 is installed with screw in the telescopic end terminal of rebounder 112, when rebounder 112 is in telescopic state, movable end cover 113 is movably sleeved in the left end of rack 11, through the setting of fixed end cover 111 and movable end cover 113, sliding seat 14 can be prevented from accidentally falling off from the end of guide rail 13.

[0025] Further explanation, the telescopic stroke length of rebounder 112 is not less than the horizontal length of sliding seat 14, to ensure that rebounder 112 can pop out movable end cover 113 outward to leave enough space for entering and leaving, to ensure that sliding seat 14 can smoothly complete loading and unloading action.

[0026] The working principle is as follows:

[0027] First, by setting the adjustable carding device 1, the polyester yarn is separated by the wire guide 15 on the top of the sliding seat 14, which avoids the entanglement and knotting between the yarns, and the sliding seat 14 can be moved along the guide rail 13 for adjustment. The specific operation mode is as follows: first, pull the pull button 110 outward, so that the slide rod 17 pulls the brake block 18 back to the inside of the connecting groove 16, thereby releasing the brake of the sliding seat 14, so that the sliding seat 14 can be moved to adjust the position of the wire guide 15 on the rack 11. After moving to the position, release the pull button 110, so that the slide rod 17 is pushed inward under the elastic force of the spring 19, and the brake block 18 is locked by friction against the guide rail 13, thereby completing the adjustment operation of the wire guide 15, and the application range is wider.

[0028] Second, by setting the scale line 11a on the front low edge of the rack 11, each sliding seat 14 can know the specific position of the sliding seat 14 on the scale line 11a according to the pointer 14a, and the interval position of the sliding seat 14 can be accurately adjusted without the aid of external measuring tools.

[0029] Third, by setting the movable end cover 113 and the fixed end cover 111 on the left and right ends of the rack 11 respectively, the sliding seat 14 can be prevented from accidentally falling off from the end of the guide rail 13. When different numbers of sliding seats 14 need to be set, first press the movable end cover 113 to trigger the rebounder 112 to pop out, so that the distance between the movable end cover 113 and the rack 11 is increased, and the sliding seat 14 can be assembled and disassembled from the left end of the guide rail 13. The user can assemble and adjust according to the number of yarns.

[0030] The above is only a preferred example of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A carding device for producing polyester threads, characterized in that: The adjustable carding device (1) comprises a rack (11), a connecting chassis (12), guide rails (13), a sliding seat (14), a wire guide (15), a connecting groove (16), a sliding rod (17), a brake block (18), a spring (19) and a pull knob (110), the connecting chassis (12) is screw-mounted at the bottom of the rack (11), the guide rails (13) are symmetrically installed on the front and rear of the rack (11), the sliding seat (14) is transversely sleeved and slidingly installed on the surface of the guide rails (13), the wire guide (15) is arranged at the top of the sliding seat (14), the connecting groove (16) is arranged at the front of the sliding seat (14) in the middle, the connecting groove (16) penetrates to the inner side of the sliding seat (14), the sliding rod (17) is slidingly installed in the connecting groove (16), the rear end of the sliding rod (17) extends into the inner side of the sliding seat (14) and is fixedly installed with the brake block (18), the spring (19) is sleeved on the surface of the sliding rod (17), the rear end of the spring (19) abuts against the brake block (18), the front end of the spring (19) abuts against the connecting groove (16), the sliding rod (17) is pushed inward under the elastic force of the spring (19), so that the brake block (18) abuts tightly against the surface of the guide rail (13), and the front end of the sliding rod (17) extends to the front of the sliding seat (14) and is fixedly installed with the pull knob (110).

2. A carding device for producing polyester threads according to claim 1, characterized in that: The brake block (18) is made of rubber material, and the working surface of the brake block (18) is provided with longitudinal strip-shaped lines.

3. A carding device for producing polyester threads according to claim 1, characterized in that: The front surface of the rack (11) is provided with a scale line (11a), and the front surface of the sliding seat (14) is provided with a pointer (14a) pointing to the position of the scale line (11a).

4. The carding device for producing polyester threads according to claim 3, characterized in that: The length of the scale line (11a) is consistent with the length of the rack (11).

5. The carding device for producing polyester threads according to claim 1, characterized in that: The right end of the rack (11) is sleeved and fixedly installed with a fixed end cover (111), and the left part of the rack (11) is embedded with a rebounder (112), the telescopic end of the rebounder (112) is screw-mounted with a movable end cover (113), and when the rebounder (112) is in the telescopic state, the movable end cover (113) is movably sleeved on the left end of the rack (11).

6. A carding device for producing polyester threads according to claim 5, characterized in that: The telescopic stroke length of the rebounder (112) is not less than the horizontal length of the sliding seat (14).