Pay-off supporting device compatible with internal and external drawn yarn balls

By combining a pneumatic tensioning shaft with a split support ring and designing an elastic limiting ring, the compatibility issue of internal and external yarn spools is solved, enabling rapid switching of yarn spool types and stable yarn feeding, improving the adaptability and versatility of the equipment, and reducing production costs.

CN223950500UActive Publication Date: 2026-02-27HEFEI WAL FUEL SYST CO LTD
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Patent Information

Application Number
CN202520777998.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-23
Publication Date
2026-02-27
Estimated Expiration
2035-04-23

AI Technical Summary

Technical Problem

Existing yarn feeding devices cannot effectively accommodate both internal and external yarn spools. In particular, internal yarn spools are prone to loosening or shifting during the yarn feeding process, leading to unstable operation. Furthermore, traditional devices involve cumbersome structural replacements and poor assembly precision when switching yarn spools, making it difficult to meet the flexible production needs of various types of yarn.

Method used

The system employs a combination structure of a pneumatic tensioning shaft and a spliced ​​split support ring, along with an arc-shaped groove and an elastic limiting ring, to achieve stable support and tension control for the inner and outer yarn bundles. A constant tension control system is formed by the pneumatic disc brake and the brake disc, ensuring the continuity and stability of the yarn exit process.

Benefits of technology

It enables rapid switching between internal and external yarn drawing and stable yarn feeding, improves assembly accuracy and operational stability, reduces production costs, and enhances the adaptability and versatility of the equipment, making it suitable for fields such as glass fiber, composite materials, and cable pretreatment.

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Abstract

The utility model is applicable to the technical field of yarn pay-off devices, and particularly relates to a pay-off supporting device compatible with internal and external drawn yarn balls, which comprises two bearing seats symmetrically arranged, and a first rotating rod and a second rotating rod are respectively mounted in the two bearing seats; the ends, close to each other, of the first rotating rod and the second rotating rod are jointly provided with a pneumatic tensioning shaft, the outer side of the pneumatic tensioning shaft is sleeved with a plurality of split supporting rings, and arc-shaped grooves are formed in the surfaces of the split supporting rings. By adopting a combined structure of the pneumatic tensioning shaft and the spliced split supporting ring, the yarn reel can be simultaneously matched with an outer yarn reel with a paper tube structure and an inner yarn reel without a paper tube center, and rapid switching of yarn reel types and stable paying-off are realized. The arc-shaped grooves are formed in the split supporting rings, and the elastic limiting rings are embedded in the grooves, so that the assembly precision and the operation stability of all links are improved, and the supporting structure is prevented from being loosened or dislocated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a yarn paying-off device technical field, concretely is a paying-off support device compatible with inside and outside yarn group. BACKGROUND

[0002] In the yarn winding, laying or processing process, the paying-off device is usually used to support the finished yarn group and realize the stable continuous wire outlet of tension. The common yarn group mainly includes two types of outside yarn and inside yarn, wherein the outside yarn is extracted from the periphery of the yarn group, the structure is stable, and the application is wide, and the inside yarn is extracted from the center of the yarn group, the cost is lower, but in the paying-off process, it is more prone to unstable operation due to yarn group loosening or deviation.

[0003] In the prior art, the mainstream paying-off equipment is mostly only suitable for the outside yarn group with the paper tube structure, and the yarn group locking and rotation driving are realized through the mechanical shaft structure or the tensioning sleeve. However, for the inside yarn group without the paper tube center, the existing paying-off device lacks effective radial support and tension control means, and cannot realize stable wire outlet, which limits the wide application of this type of yarn group in low-cost production lines. In addition, the traditional device generally has problems such as complicated structure replacement, poor assembly precision, unstable running tension and the like when the yarn group is switched, and it is difficult to meet the flexible production demand of compatible use of various types of yarns. UTILITY MODEL CONTENT

[0004] The utility model embodiment is aimed at providing a paying-off support device compatible with inside and outside yarn groups, and aims to solve the technical problems mentioned in the background art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A paying-off support device compatible with inside and outside yarn groups, comprising two bearing seats arranged symmetrically, and a first rotating rod and a second rotating rod are respectively installed in the inner parts of the two bearing seats, a pneumatic tensioning shaft is commonly installed at the ends of the first rotating rod and the second rotating rod close to each other, a plurality of split support rings are sleeved on the outer side of the pneumatic tensioning shaft, arc-shaped grooves are formed on the surfaces of the split support rings, and elastic limiting rings are arranged in the arc-shaped grooves.

[0007] Further, the split support ring is an arc-shaped structure, and a plurality of split support rings are spliced to form a ring-shaped support assembly coaxial with the pneumatic tensioning shaft.

[0008] Further, the elastic limiting ring is an elastic limiting spring with a ring-shaped structure.

[0009] Further, the groove width of the arc-shaped groove is matched with the thickness dimension of the elastic limiting ring.

[0010] Further, the compatible inner and outer yarn drawing yarn group pay-off support device further comprises a base, and the two sides of the surface of the base are respectively provided with support frames, and the bearing seat is installed on the surface of the support frame.

[0011] Further, the side surface of the support frame is installed with an air pressure disc brake, the surface of the second rotating rod is provided with a brake disc, and the brake disc cooperates with the air pressure disc brake to realize brake control.

[0012] The compatible inner and outer yarn drawing yarn group pay-off support device has the following beneficial effects:

[0013] By adopting the combined structure of the pneumatic tensioning shaft and the split type split support ring, the outer yarn group with the paper tube structure and the inner yarn group without the paper tube center can be simultaneously adapted, the type of the yarn group is quickly switched and stable pay-off is realized. By setting the arc-shaped groove on the split support ring and embedding the elastic limiting ring in the groove, the assembly precision and operation stability of each link are improved, and the loosening or misplacement of the support structure is avoided. The air pressure disc brake and the brake disc are simultaneously provided and cooperate to constitute a constant tension control system, so that the continuous and smooth process of the wire is ensured. The overall structure has strong compatibility, simple assembly and reliable operation, improves the adaptability and universality of the winding equipment, effectively reduces the production cost, has good practical value and promotion prospect. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structure schematic view of a compatible inner and outer yarn drawing yarn group pay-off support device when carrying the inner yarn drawing yarn group.

[0015] Figure 2 It is a structure schematic view of a compatible inner and outer yarn drawing yarn group pay-off support device when carrying the outer yarn drawing yarn group.

[0016] Figure 3 It is a structure schematic view of a compatible inner and outer yarn drawing yarn group pay-off support device.

[0017] Figure 4 It is a structure schematic view of a compatible inner and outer yarn drawing yarn group pay-off support device after the arc-shaped groove is removed.

[0018] Figure 5 It is a front plan view of a compatible inner and outer yarn drawing yarn group pay-off support device.

[0019] Figure 6 It is a structure schematic view of a split support ring and an arc-shaped groove in a compatible inner and outer yarn drawing yarn group pay-off support device.

[0020] Figure 7 It is a front plan view of a split support ring and an arc-shaped groove in a compatible inner and outer yarn drawing yarn group pay-off support device.

[0021] Figure 8 It is a side view of the split support ring and the arc-shaped groove in the compatible inside and outside yarn group pay-off support device.

[0022] Figure 9 It is a structure diagram of the elastic limiting ring in the compatible inside and outside yarn group pay-off support device.

[0023] In the figure: 1, base; 2, support frame; 3, first rotating rod; 4, bearing seat; 5, pneumatic tensioning shaft; 6, split support ring; 7, inside yarn group; 8, second rotating rod; 9, brake disc; 10, pneumatic disc brake; 11, preset support cylinder; 12, arc-shaped groove; 13, elastic limiting ring; 14, outside yarn group. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the utility model more clearly, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described here are only used to explain the utility model, and are not used to limit the utility model.

[0025] The specific implementation of the utility model will be described in detail in combination with specific examples.

[0026] As Figures 1-9 shown, the utility model embodiment provides a compatible inside and outside yarn group pay-off support device, which comprises two bearing seats 4 arranged symmetrically, and the inside of the two bearing seats 4 is respectively provided with a first rotating rod 3 and a second rotating rod 8, the first rotating rod 3 and the second rotating rod 8 are commonly provided with a pneumatic tensioning shaft 5 at the end close to each other, the outside of the pneumatic tensioning shaft 5 is provided with a plurality of split support rings 6, the surface of the split support ring 6 is provided with an arc-shaped groove 12, and the inside of the arc-shaped groove 12 is provided with an elastic limiting ring 13.

[0027] The split support ring 6 is an arc-shaped structure, and a plurality of split support rings 6 are spliced to form a ring-shaped support assembly coaxial with the pneumatic tensioning shaft 5.

[0028] The compatible inside and outside yarn group pay-off support device further comprises a base 1, and the two sides of the surface of the base 1 are respectively provided with a support frame 2, and the bearing seat 4 is installed on the surface of the support frame 2. The side surface of the support frame 2 is provided with a pneumatic disc brake 10, the surface of the second rotating rod 8 is provided with a brake disc 9, and the brake disc 9 and the pneumatic disc brake 10 are matched to realize brake control.

[0029] The utility model discloses an embodiment provides a kind of compatible inside and outside yarn ball's pay-off support device, to solve the problem that existing winding equipment only supports outside yarn ball, cannot stable adaptation inside yarn ball, especially under the background of cost control and equipment versatility requirement gradually promotion, the device is adapted by the differentiation of structure, realizes the compatible support and stable pay-off of two different structure yarn ball.

[0030] The pay-off support device includes a base 1, the two sides of the base 1 are provided with support frames 2, a bearing seat 4 is installed on the surface of each support frame 2, a first rotating rod 3 and a second rotating rod 8 are respectively arranged in the two bearing seats 4, and a pneumatic tensioning shaft 5 is connected and installed at the end of the two rotating rods close to each other. The pneumatic tensioning shaft 5 is a mature technology, has a self-tightening function, and makes the external expansion key pop out by inflating the inner cavity to reliably lock different yarn balls. For the outside yarn ball 14 with a paper tube structure (preset support tube), the pneumatic tensioning shaft 5 can be directly fitted on the outside, and the yarn ball can be quickly locked and rotated by relying on the pneumatic expansion function, so that the structure is stable and easy to disassemble and assemble. For the inside yarn ball 7 without a paper tube structure, the yarn ball cannot be directly positioned by the tensioning shaft, and needs to be further supported radially by an external structure.

[0031] To solve the above problems, a plurality of split support rings 6 are fitted on the outside of the pneumatic tensioning shaft 5, the split support rings 6 are designed in an arc shape, the plurality of split support rings 6 are spliced to form a coaxial annular support assembly around the pneumatic tensioning shaft 5, the overall structure is compact, and is suitable for annular wrapping and stable positioning of yarn balls without a core. An arc-shaped groove 12 is arranged on the outer surface of each split support ring 6, a plurality of arc-shaped grooves 12 form a continuous ring groove after splicing, and an elastic limiting ring 13 is embedded in the ring groove. The elastic limiting ring 13 penetrates through the plurality of arc-shaped grooves 12 formed by splicing, fixes the position of the split support ring 6 to prevent axial sliding, so that the split support ring 6 always maintains a stable coaxial state, and provides a complete and firm support basis for yarn balls without a core structure. Through this structure, the inside yarn ball can be directly placed on the plurality of spliced split support rings 6 for pay-off operation.

[0032] A pneumatic disc brake 10 is installed on the side surface of the support frame 2, and a brake disc 9 is arranged on the outer surface of the second rotating rod 8. The brake disc 9 and the pneumatic disc brake 10 cooperate to form a pay-off tension control system. A friction type brake structure is formed between the brake and the brake disc, which is a mature control scheme and is widely used in various industrial transmission devices. The brake can apply a constant or adjustable braking force to the rotating part during the operation of the device, so as to ensure the constant tension of the yarn during the pay-off process and avoid problems such as broken line and loose line. The clamping force of the pneumatic adjusting brake 10 can be adjusted to accurately control the rotation damping of the brake disc 9, so as to realize stable pay-off tension adjustment under different yarn ball specifications and further improve the practical performance of the device.

[0033] The overall structural design enables the device to adapt to different types of yarn balls without replacing the main components, especially providing complete covering support for the inner extraction yarn ball without a paper tube by combining the support mode, realizing the coaxiality, balance and stability during the unwinding process. The device has obvious cost advantage and universality, and can be widely used in the fields of glass fiber, composite material, industrial winding, cable pretreatment and the like, solves the technical problems such as inflexible structure adaptation of traditional equipment, unavailability of inner extraction yarn ball and complex switching process, and has significant industrial application prospect.

[0034] In the embodiment, the elastic limiting ring 13 is an elastic limiting spring with a ring structure. It is arranged inside the arc-shaped groove 12 of the split support ring 6 formed by splicing, penetrates through the whole ring-shaped support assembly, and realizes overall limiting and elastic cooperation of all split support rings 6.

[0035] The ring structure of the elastic limiting spring enables it to continuously limit all split support rings 6 in the axial direction, avoids axial displacement of a single support ring due to rotation vibration or load fluctuation during work, and thus guarantees the stability and coaxiality of the overall structure of the ring-shaped support assembly. At the same time, since it has elastic characteristics, when there is a slight tolerance error or size change caused by thermal expansion and cold contraction during splicing of the split support ring 6, the elastic structure can automatically adjust and exert a slight elastic force, realize dynamic compensation and self-adaptive compression, effectively improve the assembly tightness between components, and avoid phenomena such as looseness, dislocation or vibration misplacement.

[0036] In addition, compared with the rigid limiting piece, the elastic limiting spring does not produce local concentrated stress when stressed, can better disperse the load, prolong the structure life and reduce wear, at the same time, is convenient for assembly and disassembly, improves the maintenance convenience and system modularization level. The structure is especially suitable for the running environment of the inner extraction yarn ball, can maintain the axial consistency of the split support ring during high-speed rotation and unwinding, ensure the stable support and smooth unwinding of the inner extraction yarn ball, and further improve the reliability and adaptability of the whole device.

[0037] In the embodiment, the groove width of the arc-shaped groove 12 matches the thickness size of the elastic limiting ring 13. The structural design ensures that the elastic limiting ring 13 can be accurately embedded in the grooves of the split support rings 6 formed by splicing, thereby realizing effective limiting and stable positioning of the whole split support ring.

[0038] By precisely matching the groove width with the thickness of the elastic limiting ring, the elastic limiting ring is prevented from loosening or shaking after installation, ensuring that it always remains in the designed position during high-speed rotation, tension changes or operation, and will not be caused to come off, deviate or vibrate unstably due to excessive structural fitting gap. The close fitting of the structure can also enhance the connecting force of the elastic limiting ring between each support ring segment, realize the coordinated movement between the split structure, and improve the rigidity and stability of the overall ring-shaped support assembly.

[0039] Meanwhile, the structural design facilitates assembly operation, and the elastic limiting ring can be smoothly inserted into the groove through elastic deformation during installation, and can also be quickly removed through elastic release during disassembly, without the need for additional tools, thereby improving the modular installation efficiency of the assembly and reducing maintenance costs. The precise fitting mode in combination with the elastic force buffering characteristics of the elastic limiting ring itself not only enhances the stability of the limiting function, but also further improves the reliability and adaptability of the pay-off support device during the operation of the load inner yarn package.

[0040] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A compatible inside and outside hank winding supporting device, comprising two bearing seats (4) arranged symmetrically, and a first rotating rod (3) and a second rotating rod (8) are respectively installed on the inside of the two bearing seats (4), and the ends of the first rotating rod (3) and the second rotating rod (8) close to each other are jointly installed with a pneumatic tensioning shaft (5), characterized in that, The outer side of the pneumatic tensioning shaft (5) is sleeved with a plurality of split supporting rings (6), and the surface of the split supporting ring (6) is provided with an arc-shaped groove (12), and the inner side of the arc-shaped groove (12) is provided with an elastic limiting ring (13).

2. The compatible inside and outside hank winding supporting device according to claim 1, characterized in that, The split supporting ring (6) is an arc-shaped structure, and a plurality of split supporting rings (6) are spliced to form a ring-shaped supporting assembly coaxial with the pneumatic tensioning shaft (5).

3. The compatible inside and outside hank winding supporting device according to claim 1, characterized in that, The elastic limiting ring (13) is an elastic limiting spring with a ring-shaped structure.

4. The compatible inside and outside hank winding supporting device according to claim 1, characterized in that, The groove width of the arc-shaped groove (12) is matched with the thickness dimension of the elastic limiting ring (13).

5. The yarn package according to claim 1, wherein, The wire supporting device compatible with the inner and outer draw-in yarn balls further comprises a base (1), and the two sides of the surface of the base (1) are respectively provided with supporting frames (2), and the bearing seat (4) is installed on the surface of the supporting frame (2).

6. A combined inside and outside skein supporting device according to claim 5, wherein The side surface of the supporting frame (2) is installed with a pneumatic disc brake (10), the surface of the second rotating rod (8) is provided with a brake disc (9), and the brake disc (9) is matched with the pneumatic disc brake (10) to realize brake control.