Disassembly-free aeration head cleaning and maintaining device

By designing a mixing tank and mixing components in the aeration head cleaning device, the proportion of chemicals extracted and uniformly mixed with water is achieved, solving the problem of uneven chemical distribution and improving the cleaning effect and service life of the aeration head.

CN223950859UActive Publication Date: 2026-02-27YANGLING HUAYU WATER PURIFICATION CO LTD
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Patent Information

Application Number
CN202520557475.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-27
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The existing equipment lacks an effective chemical mixing mechanism, resulting in uneven mixing of chemicals in the water, with areas of excessively high or low concentrations. This prevents the aeration head from fully exerting its cleaning efficiency and affects its cleaning quality and service life.

Method used

Design a non-disassembly cleaning and maintenance device for aeration heads. Water and chemicals are drawn into a mixing tank by a primary water pump in proportion. After being fully mixed by the mixing components, the chemicals are sprayed onto the aeration heads through the water outlet components to ensure uniform distribution.

Benefits of technology

This process ensures uniform mixing of the cleaning agents, guaranteeing optimal performance of the cleaning solution at the appropriate concentration. It also improves the cleaning quality and lifespan of the aeration heads, preventing issues such as over- or under-cleaning in certain areas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cleaning devices, in particular to a non-dismantling aeration head cleaning and maintaining device which comprises a mixing water tank, a bearing base, a water supply assembly, a mixing assembly and a water outlet assembly. The top end of the mixing water tank is provided with the water supply assembly used for pumping water and chemicals into the mixing water tank in proportion, the mixing water tank is internally provided with the mixing assembly used for mixing the chemicals, the water supply assembly comprises the feeding bin, and the centers of the two sides of the feeding bin are communicated with the first-stage water inlet pipes; one end of one group of primary water inlet pipes is provided with a water inlet bin, one end of the other group of primary water inlet pipes is provided with an agent box, the top end of the feeding bin is provided with a primary water suction pump, and the amount of water pumped from the water inlet bin and the amount of agents pumped from the agent box can be accurately controlled through the primary water suction pump at the top end of the feeding bin in the water conveying assembly and manual valves on the primary water inlet pipes; according to the pollution degree and the pollution type of the aeration head, the water and the medicament can be mixed in proportion, and the cleaning effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a cleaning device field especially relates to a dismounting -free aeration head cleaning maintenance device. BACKGROUND

[0002] Aeration system plays a key role in sewage treatment, aquaculture and many other fields, in sewage treatment, aeration can fill oxygen into sewage, promote the growth and metabolism of aerobic microorganisms, thereby effectively decomposing organic pollutants, in aquaculture, aeration can increase the dissolved oxygen content in water, provide a suitable living environment for aquatic organisms, however, due to impurities in water, microbial growth, chemical deposition and other factors, the aeration head is prone to blockage during long-term use, the dismounting -free aeration head cleaning maintenance device is an equipment for cleaning the aeration head, and does not need to dismount the aeration head from the aeration system during the cleaning process, it can effectively clean the dirt, blockage and the like on the surface and inside of the aeration head under the normal installation and working state of the aeration head, thereby maintaining the good aeration performance of the aeration head.

[0003] The existing device often simply adds the medicament directly into the water tank, lacks an effective mixing mechanism, which leads to that the medicament cannot be fully and uniformly mixed in water, and during the cleaning process, the medicament concentration in some areas can be too high, and the medicament concentration in other areas can be too low, this uneven distribution of the medicament not only cannot fully exert the cleaning efficiency of the medicament, but also can cause the problems of local excessive cleaning or insufficient cleaning of the aeration head, thereby affecting the cleaning quality and service life of the entire aeration head.

[0004] Therefore, in view of the above problems that the existing device directly adds the medicament into the water tank, lacks an effective mixing mechanism, leads to that the medicament is not uniformly mixed in water, and during the cleaning process, the medicament concentration in some areas can be too high or too low, this uneven distribution not only cannot fully exert the cleaning efficiency of the medicament, but also can cause the problems of local excessive cleaning or insufficient cleaning of the aeration head, affects the cleaning quality and service life thereof, a dismounting -free aeration head cleaning maintenance device can be designed. CONTENT OF THE UTILITY MODEL

[0005] In order to overcome the problems that the existing device directly adds the medicament into the water tank, lacks an effective mixing mechanism, leads to that the medicament is not uniformly mixed in water, and during the cleaning process, the medicament concentration in some areas can be too high or too low, this uneven distribution not only cannot fully exert the cleaning efficiency of the medicament, but also can cause the problems of local excessive cleaning or insufficient cleaning of the aeration head, affects the cleaning quality and service life thereof.

[0006] The utility model discloses a technical scheme for a disassembly-free aeration head cleaning and maintaining device, which comprises a mixed water tank, a load-bearing base, a water feeding assembly, a mixing assembly and a water outlet assembly.

[0007] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0008] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0009] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0010] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0011] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0012] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0013] Preferably, the water inlet chamber is connected to an external water source through a secondary water inlet pipe. When the primary water pump is started, water is drawn from the water inlet chamber into the feed bin through the primary water inlet pipe connected thereto under the suction force of the water pump. The medicament tank is used to store cleaning medicaments. When the primary water pump is working, the medicaments are drawn from the medicament tank into the feed bin through the other set of primary water inlet pipes. After being drawn in proportion, the medicaments enter the mixed water tank and are fully mixed by the mixing assembly before being sprayed on the aeration head by the water outlet assembly.

[0014] The utility model discloses a beneficial effect: in the prior art, due to the uneven mixing of medicament, medicament cleaning efficiency cannot be fully exerted, the device can accurately proportion medicament and water, and guarantee mixing even, make medicament can exert the best cleaning effect under the suitable concentration, in practical application, using the same amount of medicament, the device can clean more aeration head or reach better cleaning effect to the same aeration head, the motor drive screw rod of mixing assembly rotates, and the medicament and water in the mixing water tank are strongly stirred, and this mechanical stirring mode can make the medicament evenly dispersed in water, avoid the problem that medicament local concentration is too high or too low, whether in large -scale cleaning or small -scale, fine cleaning operation, can guarantee that the cleaning fluid composition that sprays every time is stable, and concentration is even. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 The whole structure schematic diagram of the utility model discloses a kind of maintenance device of disassembly-free aeration head cleaning is shown;

[0016] Fig. 2 The water inlet subassembly structure schematic diagram of the utility model discloses a kind of maintenance device of disassembly-free aeration head cleaning is shown;

[0017] Fig. 3 The bearing base structure schematic diagram of the utility model discloses a kind of maintenance device of disassembly-free aeration head cleaning is shown;

[0018] Fig. 4 The whole explosion structure schematic diagram of the utility model discloses a kind of maintenance device of disassembly-free aeration head cleaning is shown.

[0019] Fig. 1, mixing water tank;2, bearing base;101, control console;201, support arm;202, shaft;203, runner;204, primary push rod;205, secondary push rod;301, primary water pump;302, medicament pipe;303, pipe plug;304, medicament tank;305, scale bar;306, secondary water pump;307, manual valve;308, secondary water inlet pipe;309, water inlet warehouse;310, primary water inlet pipe;311, feed bin;401, motor;402, mounting table;403, screw rod;501, booster pump;502, water outlet warehouse;503, hose;504, high-pressure water gun. DETAILED DESCRIPTION

[0020] The utility model will be further explained in connection with the drawings and examples.

[0021] Please refer to Figs. 1-4The utility model provides a kind of embodiment: a kind of maintenance device is washed to aeration head exempt from disassembly, comprising mixed water tank 1, bearing base 2, water supply component, mixing component and water outlet component;Mixed water tank 1 bottom end is equipped with the bearing base 2 for providing support and movement, mixed water tank 1 top end is equipped with the water supply component for proportionally pumping water and medicament into mixed water tank 1, mixed water tank 1 inside is equipped with the mixing component for mixing medicament, mixed water tank 1 one end center is equipped with the water outlet component for spraying clean aeration head, water supply component includes feed bin 311, feed bin 311 both sides center place is connected with one level water inlet pipe 310, a group of one level water inlet pipe 310 one end is equipped with water inlet bin 309, another group of one level water inlet pipe 310 one end is equipped with medicament tank 304, feed bin 311 top end is equipped with one level water pump 301, water inlet bin 309, it is connected with external water source by two level water inlet pipe 308, after starting one level water pump 301, under the suction of water pump, water is pumped into feed bin 311 from water inlet bin 309 through one level water inlet pipe 310 connected therewith, medicament tank 304 is used to store cleaning medicament, when one level water pump 301 works, medicament is pumped into feed bin 311 from medicament tank 304 through another group of one level water inlet pipe 310, after proportionally pumping, enter mixed water tank 1 and be mixed by mixing component, after being mixed fully, spray on aeration head by water outlet component.

[0022] Please refer to Figs. 2-3 In the embodiment, water inlet bin 309 is connected with two level water inlet pipe 308 away from one end center of one level water inlet pipe 310, two level water pump 306 is installed on the side of water inlet bin 309, medicament pipe 302 is communicated with the top of medicament tank 304, pipe plug 303 is installed on the top of medicament pipe 302, medicament pipe 302 communicates with the top of medicament tank 304, which provides a convenient channel for adding medicament, and the operator can easily inject medicament into medicament tank 304 through medicament pipe 302 without complicated operation process, pipe plug 303 is installed on the top of medicament pipe 302, which can effectively prevent the contamination of medicament during storage, and can block dust, impurities and other foreign matters from entering medicament tank 304, to ensure the purity and quality of medicament, and thus ensure the stability of cleaning effect, scale bar 305 for observing the medicament in the tank is provided on the side of medicament tank 304, manual valve 307 is installed outside one level water inlet pipe 310, the existence of scale bar 305 enables the operator to intuitively and accurately observe the remaining amount of medicament in medicament tank 304, and the operator can know the consumption of medicament in time according to the scale during the cleaning operation, so as to make medicament supplement plan in advance, avoid cleaning interruption due to medicament depletion, and ensure the continuity of cleaning work, manual valve 307 is installed outside one level water inlet pipe 310, which provides a convenient means for flow control of water and medicament, and the operator can manually adjust the valve opening according to the actual cleaning requirement, to realize fine adjustment of water inlet and medicament inlet flow.

[0023] Please refer to Figs. 1-4 In the embodiment, the control console 101 is installed outside the mixing water tank 1 near the corner, the support arms 201 are installed at the corners around the bottom end of the load-bearing base 2, the rotating shafts 202 are installed outside the support arms 201 near the bottom end, the rotating wheels 203 are installed at both ends of the rotating shafts 202, the control console 101 is installed outside the mixing water tank 1 near the corner, which is easy to reach and observe for the operator, and it can be used as the control center of the whole device, which can concentrate various control functions together, so that the operator does not need to operate each component in different parts of the device, but can conveniently control the water feeding assembly, the mixing assembly, the water outlet assembly, etc. through the control console 101, which greatly improves the convenience and efficiency of operation. The two groups of secondary push rods 205 are installed at the top end of the load-bearing base 2 near the side edge, the primary push rod 204 is installed between the two groups of secondary push rods 205, the support arms 201 are installed at the corners around the bottom end of the load-bearing base 2, which provides a stable support structure for the rotating shafts 202, and the rotating shafts 202 penetrate the support arms 201 and are installed with the rotating wheels 203 at both ends. This design makes the whole device have good moving performance.

[0024] Please refer to Figs. 3-4 In the embodiment, the mixing assembly includes the mounting table 402, the screw rod 403 is installed through the center of the mounting table 402, the motor 401 is installed on one side of the mounting table 402 corresponding to the screw rod 403, and the rotation speed of the motor 401 can be controlled to adjust the mixing degree. The operator can adjust the rotation speed of the motor 401 according to the properties of the medicament, the required concentration of the cleaning liquid, and the specific requirements of the cleaning task, and then control the rotation speed of the screw rod 403. The water outlet assembly includes the water outlet bin 502, the hose 503 is connected to the center of one side of the water outlet bin 502, the high-pressure water gun 504 is installed at one end of the hose 503, the booster pump 501 is installed outside the water outlet bin 502, the booster pump 501 is installed outside the water outlet bin 502, which can pressurize the cleaning liquid, the pressurized cleaning liquid enters the hose 503 through the water outlet bin 502, and finally is sprayed out of the high-pressure water gun 504. The high-pressure water gun 504 can generate strong impact force, and this high-pressure spraying can effectively remove stubborn dirt on the surface and inside of the aeration head.

[0025] In the process of working, the water inlet bin 309 is connected with the external water source through the secondary water inlet pipe 308, the secondary water pump 306 on one side of the water inlet bin 309 is started, water flows into the water inlet bin 309 through the secondary water inlet pipe 308, then the primary water pump 301 at the top of the feed bin 311 is started, and the manual valve 307 on the set of primary water inlet pipes 310 connecting the water inlet bin 309 and the feed bin 311 is opened, under the suction of the primary water pump 301, water is sucked into the feed bin 311 from the water inlet bin 309 through the primary water inlet pipe 310, the operator can adjust the flow of water through the manual valve 307 according to actual needs, the required cleaning agent is added to the agent tank 304 through the agent pipe 302 connected to the top of the agent tank 304, the agent pipe 302 is sealed with the pipe plug 303 after the addition is completed to prevent the agent from being contaminated, the scale bar 305 on one side of the agent tank 304 is observed to determine the initial amount of the agent, then the manual valve 307 on the primary water inlet pipe 310 connecting the agent tank 304 and the feed bin 311 is opened, under the action of the primary water pump 301, the agent is sucked into the feed bin 311 from the agent tank 304 through the primary water inlet pipe 310, similarly, the amount of agent extracted can be controlled by the manual valve 307 to achieve the predetermined proportion of water and agent to be pumped into the feed bin 311, when the water and the agent enter the mixing tank 1 in proportion, the motor 401 on one side of the installation table 402 in the mixing assembly is started, the motor 401 drives the spiral rod 403 penetrating through the center of the installation table 402 to rotate, the spiral rod 403 fully stirs the water and the agent in the mixing tank 1 during the rotation process to make them uniformly mixed to form cleaning liquid with stable composition and appropriate concentration, during this process, the operator can adjust the speed of the motor 401 through the control panel 101 according to the characteristics of the agent, the required concentration of the cleaning liquid and other factors to control the degree and efficiency of mixing and ensure that the cleaning liquid is uniformly mixed, the booster pump 501 outside the water outlet bin 502 is started, the booster pump 501 pressurizes the mixed cleaning liquid to make its pressure rise, the pressurized cleaning liquid flows into the water outlet bin 502, then is transported to the high-pressure water gun 504 through the hose 503 connected to the center of one side of the water outlet bin 502, the operator holds the high-pressure water gun 504 and aims it at the aeration head with the flexibility of the hose 503, the high-pressure water gun 504 will spray cleaning liquid with strong impact force, the cleaning liquid acts on the surface and the inside of the aeration head in the form of high-pressure impact to effectively remove various dirt such as oil stains, microbial stains and impurities attached to the surface and inside of the aeration head, realizing the cleaning and maintenance of the aeration head, and the whole process does not need to disassemble the aeration head and will not affect the normal operation of the aeration system.

[0026] Through the above steps, the water inlet bin 309 is connected with the external water source through the secondary water inlet pipe 308, and after the primary water pump 301 is started, under the suction of the water pump, the water is sucked from the water inlet bin 309 into the feed bin 311 through the primary water inlet pipe 310 connected therewith. The medicine box 304 is used for storing cleaning medicine, and when the primary water pump 301 works, the medicine is sucked from the medicine box 304 into the feed bin 311 through another group of primary water inlet pipes 310, and after being extracted in proportion, it enters the mixed water tank 1 and is fully mixed by the mixing assembly, and then is sprayed on the aeration head through the water outlet assembly.

Claims

1. A non-disassembly aeration head cleaning and maintenance device, comprising a mixing water tank (1); characterized in that: It also includes a load-bearing base (2), a water supply component, a mixing component and a water outlet component; the bottom of the mixing tank (1) is equipped with a load-bearing base (2) for providing support and movement, the top of the mixing tank (1) is equipped with a water supply component for pumping water and chemicals into the mixing tank (1) in proportion, the inside of the mixing tank (1) is equipped with a mixing component for mixing chemicals, and the center of one end of the mixing tank (1) is equipped with a water outlet component for spraying cleaning aeration heads. The water supply component includes a feed bin (311), and the center of both sides of the feed bin (311) is connected to a primary water inlet pipe (310). One end of one set of primary water inlet pipes (310) is equipped with a water inlet bin (309), and the other end of the primary water inlet pipes (310) is equipped with a chemical tank (304). The top of the feed bin (311) is equipped with a primary water pump (301).

2. The non-disassembly aeration head cleaning and maintenance device according to claim 1, characterized in that: The water inlet (309) is connected to the center of the end away from the primary water inlet pipe (310) by a secondary water inlet pipe (308). A secondary water pump (306) is installed on one side of the water inlet (309). A medicine pipe (302) is connected to the top of the medicine tank (304). A pipe plug (303) is installed at the top of the medicine pipe (302).

3. The non-disassembly aeration head cleaning and maintenance device according to claim 2, characterized in that: The medicine box (304) has a scale bar (305) on one side for observing the medicine inside the box, and a manual valve (307) is installed on the outside of the primary water inlet pipe (310).

4. The non-disassembly aeration head cleaning and maintenance device according to claim 1, characterized in that: A control panel (101) is installed on the outside of the mixing tank (1) near the corner. Support arms (201) are installed at the four corners of the bottom of the load-bearing base (2). A rotating shaft (202) is installed through the outside of the support arm (201) near the bottom. A rotating wheel (203) is installed at both ends of the rotating shaft (202).

5. The non-disassembly aeration head cleaning and maintenance device according to claim 3, characterized in that: Two sets of secondary push rods (205) are installed at the top of the load-bearing base (2) near one side edge, and a primary push rod (204) is installed between the two sets of secondary push rods (205).

6. The non-disassembly aeration head cleaning and maintenance device according to claim 1, characterized in that: The hybrid assembly includes a mounting platform (402), a helical rod (403) is installed through the center of the mounting platform (402), and a motor (401) is installed on one side of the mounting platform (402) corresponding to the helical rod (403).

7. The non-disassembly aeration head cleaning and maintenance device according to claim 1, characterized in that: The water outlet assembly includes a water outlet chamber (502), a hose (503) connected to the center of one side of the water outlet chamber (502), a high-pressure water gun (504) installed at one end of the hose (503), and a booster pump (501) installed outside the water outlet chamber (502).