Multifunctional enzymolysis equipment for preparing small molecule peptides of animals and plants
By introducing sensors and control systems into the enzymatic hydrolysis equipment, combined with heat exchange jackets and stirring devices, the problem of traditional enzymatic hydrolysis tanks being susceptible to human factors has been solved, realizing the automation and precise control of the enzymatic hydrolysis process, and improving the efficiency of enzymatic hydrolysis and the consistency of product quality.
Patent Information
- Application Number
- CN202520398158.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-07
AI Technical Summary
Traditional enzymatic hydrolysis tanks are susceptible to human factors, making it difficult to achieve precise control over the enzymatic hydrolysis process, resulting in inconsistent hydrolysis effects and failing to meet the high-efficiency enzymatic hydrolysis requirements of modern biotechnology.
Design a multifunctional enzymatic hydrolysis device equipped with sensors such as flow meters, pH meters, thermometers, and pressure gauges. Combined with a heat exchange jacket and a stirring device, the device achieves automated and precise control of the enzymatic hydrolysis process through a control system, ensuring the stability of parameters such as temperature, pH value, and pressure.
It has achieved automated monitoring and control of the enzymatic hydrolysis process, improved the efficiency of enzymatic hydrolysis and the consistency of product quality, reduced the variability of manual operation, saved energy, and improved production efficiency and raw material utilization.
Smart Images
Figure CN223951032U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of enzymolysis equipment, and specifically relates to a multifunctional enzymolysis equipment for preparing animal and plant small molecule peptides. BACKGROUND
[0002] As a method for efficiently extracting bioactive components, enzymolysis technology plays an important role in the field of modern biotechnology. Enzymolysis tanks are key equipment for implementing this process and are suitable for the decomposition reaction of plant, animal and marine products rich in protein. Traditional enzymolysis tanks are simple in design and mainly provide basic functions such as heating, cooling and stirring. The operation process highly depends on manual temperature control, data calculation and enzyme preparation addition, which not only consumes time and effort, but also is difficult to ensure the consistency of the set parameters and the actual operating conditions, especially the accurate control of temperature, which is often deviated due to human factors, affecting the enzymolysis effect.
[0003] As a biological catalyst, the activity of enzyme is affected by many factors such as temperature, pH value, concentration and action time. In the actual enzymolysis process, small changes in these parameters can significantly affect the enzymolysis effect. Therefore, the traditional enzymolysis tank cannot meet the needs of modern biotechnology for precise control and efficient enzymolysis. In order to ensure the consistency and stability of the quality of the extract, it is urgent to develop a new type of enzymolysis tank to realize the automatic and accurate control of these key parameters, thereby improving the enzymolysis efficiency and ensuring the sustainable development of the field of biotechnology. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of multifunctional enzymolysis equipment for preparing animal and plant small molecule peptides, solve the technical problem that traditional enzymolysis tank is susceptible to human factors and affects enzymolysis effect.
[0005] The utility model provides a kind of multifunctional enzymolysis equipment for preparing animal and plant small molecule peptides, using the following technical solutions:
[0006] A kind of multifunctional enzymolysis equipment for preparing animal and plant small molecule peptides, comprising:
[0007] Enzymolysis tank, the top of the enzymolysis tank is equipped with feed inlet and PH meter port, flowmeter can be installed at the feed inlet, for controlling material flow;PH meter port can be installed with PH meter, for detecting the PH value of material in tank;The bottom of the enzymolysis tank is equipped with first discharge port, pressure manhole, the pressure manhole can be installed with pressure gauge, for detecting the pressure in tank;Temperature gauge port and sampling port are equipped on the side of the enzymolysis tank, temperature gauge port can be installed with temperature gauge, for detecting the temperature in tank;
[0008] Heat exchange jacket, the heat exchange jacket includes heat exchange pipeline, steam inlet and condensate outlet, the heat exchange pipeline is surrounded in the outer wall of the tank body of enzymolysis tank, the steam inlet and condensate outlet are communicated with heat exchange pipeline respectively;
[0009] A stirring device is rotatably installed inside the enzymatic hydrolysis tank. The stirring device includes a suspended stirring shaft and a stirring frame, with the stirring frame fixed to the end of the suspended stirring shaft.
[0010] Preferably, the top of the enzymatic hydrolysis tank is also provided with a breathing port, a cleaning port, and a sanitary manhole.
[0011] Preferably, the bottom of the enzymatic hydrolysis tank is also provided with a second discharge port.
[0012] Preferably, the enzymatic hydrolysis vessel is also provided with a flat viewing mirror on the top and side.
[0013] Preferably, the enzymatic hydrolysis device further includes a speed reducer, the output end of which is connected to a suspended stirring shaft.
[0014] Preferably, the heat exchange pipe is provided with an insulation layer on the outside, and the insulation layer is made of polyurethane foam material.
[0015] Preferably, the inner surface of the enzymatic hydrolysis tank is finely polished, with a bright finish and no processing marks, and the inner surface has a mirror polishing Ra≤0.4um.
[0016] Preferably, the enzymatic hydrolysis equipment also includes a control system, which is connected to a flow meter, pH meter, pressure gauge, thermometer, and reducer to control and adjust the material flow rate, pH value, pressure value, temperature value, and stirring speed of the stirring device in the enzymatic hydrolysis tank (100).
[0017] Preferably, the enzymatic hydrolysis vessel is provided with support feet at the bottom.
[0018] The beneficial effects of this utility model are:
[0019] (1) The enzymatic hydrolysis equipment of this utility model adopts the heating method of heat exchange jacket, which can quickly heat the material in the enzymatic hydrolysis tank to reach the required reaction temperature and improve efficiency. The heat exchange pipe surrounding the outer wall of the enzymatic hydrolysis tank transfers the heat of the steam to the material in the tank through heat conduction, so as to achieve uniform heating. The continuous supply of steam in the heat exchange pipe helps to maintain the temperature in the tank and ensure that the enzymatic hydrolysis reaction is carried out under the best conditions. In addition, an insulation layer is provided on the outside of the heat exchange pipe. The insulation layer is made of polyurethane foam material, which can not only insulate heat and save energy, but also prevent the operator from being burned.
[0020] (2) the utility model discloses through control system control enzyme hydrolysis jar each jar mouth place setting's flowmeter, PH meter, pressure gauge, thermometer, breather valve etc. Component, realize material zymolysis real -time control, through software programming, real -time acquisition each instrument's state information, thereby realize heating, cooling, temperature and pressure's regulation, make it coordinate, stably run in the best state, eliminate the difference caused by manual operation, make the process parameter more easily obtain control and adjustment, thereby reach the effect of improving production efficiency and product quality, reduce cost, improve raw material and energy's utilization, realize enzyme hydrolysis process's automatic monitoring and control, can in time early warning and judge and make corresponding solution measure for the problem, effectively guarantee system smooth safe operation. BRIEF DESCRIPTION OF DRAWINGS
[0021] For easy description, the utility model is described in detail by the following specific implementation and drawing.
[0022] Figure 1 It is the whole structure schematic diagram of this embodiment (B in the figure indicates the direction of movement);
[0023] Figure 2 It is the structure overhead perspective schematic diagram of this embodiment;
[0024] Figure 3 It is Figure 1 the overhead perspective schematic diagram of this embodiment.
[0025] In the figure:
[0026] 100-enzyme hydrolysis jar;101- feed inlet;102- PH meter mouth;103- first discharge port;104- pressure manhole;105- thermometer mouth;106- sampling port;107- breathing port;108- cleaning port;109- sanitary manhole;110- second discharge port;111- flat plate sight glass;112- support foot;200- heat exchange jacket;201- heat exchange pipeline;202- steam inlet;203- condensate outlet;300- stirring device;301- suspension type stirring shaft;302- stirring frame;400- speed reducer;500- heat preservation layer. DETAILED DESCRIPTION
[0027] The following is the specific embodiment of the utility model and is combined with the drawing, and the technical scheme of the utility model is further described, but the utility model is not limited to these embodiments;In the following description, the specific details such as specific configuration and component are only to help comprehensive understanding of the embodiment of the utility model. Therefore, those skilled in the art should clearly understand that various changes and modifications can be made to the embodiment described here without departing from the scope and spirit of the utility model. In addition, in order to be clear and concise, the description of known functions and structures is omitted.
[0028] It should be noted that the embodiments in the utility model and the features in the embodiments can be combined with each other without conflict.
[0029] As Figures 1-3 The multifunctional enzymolysis equipment for preparing animal and plant small molecule peptides provided by the embodiment comprises an enzymolysis tank 100, a heat exchange jacket 200, a stirring device 300, a speed reducer 400 and a control system.
[0030] The top of the enzymolysis tank 100 is provided with a feeding port 101, a PH meter port 102, a breathing port 107, a cleaning port 108, a sanitary manhole 109 and a flat sight glass 111. A flow meter can be installed at the feeding port 101 for controlling the flow of materials. A PH meter can be installed at the PH meter port 102 for detecting the PH value of the materials in the tank. A breathing valve can be installed at the breathing port 107 for adjusting the pressure in the tank. The cleaning port 108 is used for conveniently cleaning and disinfecting the inside of the tank body. The sanitary manhole 109 can be used as an emergency air passage to ensure the safety of the pressure in the tank and can also facilitate the maintenance, cleaning and other operations of the inside of the pipe body by the operator. The flat sight glass 111 is used for observing the conditions of the materials in the tank, such as the state and liquid level of the materials, and adopts a closed design and is not communicated with the tank body of the enzymolysis tank 100. The bottom of the enzymolysis tank 100 is provided with a first discharge port 103, a pressure manhole 104 and a second discharge port 110. The first discharge port 103 and the second discharge port 110 are used for quickly discharging the materials, and a pressure gauge can be installed at the pressure manhole 104 for detecting the pressure in the tank. The side of the enzymolysis tank 100 is provided with a temperature gauge port 105, a sampling port 106 and a flat sight glass 111. A temperature gauge can be installed at the temperature gauge port 105 for detecting the temperature in the tank. The sampling port 106 can extract a small sample of the materials in the tank at regular intervals to facilitate the analysis of the progress of the enzymolysis reaction. The bottom of the enzymolysis tank 100 is further provided with supporting feet 112 for supporting the weight of the entire enzymolysis tank 100 to ensure that the tank body is stably and safely placed on the foundation and prevent the tank body from toppling or shaking.
[0031] In addition, the enzyme hydrolysis tank 100 tank body adopts food, pharmaceutical and beverage industry special pressure and corrosion resistant stainless steel 316L plate material, non-toxic, not easy to deform, not fall off, not adsorb material; the enzyme hydrolysis tank 100 is generally viscous due to the enzyme hydrolysis material, easy to stick wall, so the upper and lower tank mouth adopts smooth transition no dead angle easy to clean elliptical head structure. The tank body of the enzyme hydrolysis tank 100 is welded by full automatic welding technology, inside and outside clamping welding, full penetration, no slag, welding firm, no leakage, after welding, the welding surface is polished, no welding trace, after welding, the inner surface of the tank is smooth and continuous, smooth and no dead angle; the inner surface of the tank body is finely polished, bright and no processing trace, the inner surface is mirror polished Ra≤0.4um, all the tank mouths and welding positions are polished and polished, smooth and not hang material, no material accumulation, can be cleaned without dead angle, meet the GMP standard; the feeding port 101, the first discharging port 103, the second discharging port 110, the cleaning port 108, the breathing port 107, the PH meter port 102 and the sampling port 106 adopt sanitary level designed clamp quick connector, easy to disassemble and clean.
[0032] The heat exchange jacket 200 includes heat exchange pipeline 201, steam inlet 202 and condensate outlet 203, the heat exchange pipeline 201 surrounds the outer wall of the enzyme hydrolysis tank 100, the steam inlet 202 and the condensate outlet 203 are communicated with the heat exchange pipeline 201 respectively; by introducing steam from the steam inlet 202, the material in the enzyme hydrolysis tank 100 can be quickly heated to the required reaction temperature, the heat exchange pipeline 201 surrounding the outer wall of the enzyme hydrolysis tank 100 transmits the heat of the steam to the material in the tank by heat conduction, realizes uniform heating, the continuous supply of steam in the heat exchange pipeline 201 helps to maintain the temperature in the tank, ensures that the enzyme hydrolysis reaction is carried out under the best condition; the steam will be condensed into water during the heating process, the generated condensate is discharged by the condensate outlet, to prevent accumulation in the heat exchange pipeline affecting the heat exchange efficiency. In addition, a heat preservation layer 500 is arranged outside the heat exchange pipeline 201, the heat preservation layer 500 adopts polyurethane foaming material, which can not only heat preservation, save energy, but also prevent the operator from being scalded.
[0033] The stirring device 300 comprises a suspension stirring shaft 301 and a stirring frame 302 fixed to the end of the suspension stirring shaft 301, and the output end of the speed reducer 400 is connected with the suspension stirring shaft 301. The suspension stirring shaft 301 and the stirring frame 302 are driven to rotate by the operation of the speed reducer 400, so that the materials in the enzymolysis tank 100 are uniformly and strongly mixed, and the material wall sticking is avoided. The sealing ring and the sealing gasket are arranged at the connection position of the suspension stirring shaft 301 and the tank body, and the polytetrafluoroethylene material of the sanitary corrosion-resistant type is adopted. The sealing property of the tank can be ensured, and dry grinding is achieved, which is suitable for various pressure, vacuum, high temperature and high pressure working conditions. In addition, the suspension stirring shaft 301 and the stirring frame 302 are selected as the structure of the stirring device 300, the operation is stable, the stirring intensity is optimal, the enzymolysis efficiency is high, and the stirring load operation noise is less than 55 decibels. In addition, the speed reducer 400 of the embodiment adopts a cycloidal pin wheel type.
[0034] The control system is connected with the flow meter, the PH meter, the pressure gauge, the temperature gauge, the breathing valve and the speed reducer, and is used for controlling and adjusting the material flow, the PH value, the pressure value, the temperature value and the stirring speed of the stirring device in the enzymolysis tank 100. The control system controls the components such as the flow meter, the PH meter, the pressure gauge, the temperature gauge and the breathing valve, realizes the real-time control of the material enzymolysis, collects the state information of each instrument in real time through software programming, realizes the adjustment of heat supply, cold supply, temperature and pressure, and makes the system run in the optimal state coordinately and stably. At the same time, the control parameters can be adjusted according to different material varieties, the dynamic management of the enzymolysis process is realized, and the system also has the functions of automatically recording parameters, automatically alarming and providing reports. The double-cylinder self-locking type opening and closing mechanism is adopted at the feeding port 101 and the first discharging port 103 and the second discharging port 110, and the control system controls the double-cylinder self-locking type opening and closing mechanism, which is simple and efficient. The control system also comprises a man-machine interface. The whole process of man-machine interface control and automatic operation can reduce the labor intensity of workers, changes the previous production mode of manual operation and experience judgment, and effectively improves the consistency and uniformity between batches.
[0035] It should be noted that the terms used herein are only intended to describe specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form, unless the context clearly indicates otherwise. In addition, it should be understood that, when the terms "comprise" and / or "include" are used in the specification, it means that there is a feature, step, work, device, component and / or combination thereof.
[0036] In the description of the present application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0037] Furthermore, the terms "first", "second", "third", "fourth", "fifth" and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily presented chronologically. It is to be understood that the terms so used are interchangeable under appropriate circumstances and embodiments. By definition, the term "a" or "an" means "one or more". It is to be understood that the terms "including", "comprising", "consisting" and "consisting essentially of" are open-ended, and include the various forms of "in combination with" or in "combination".
Claims
1. A multifunctional enzymatic device for preparing animal and plant small molecule peptides, characterized in that, It comprises: An enzymolysis tank (100) provided with a feeding port (101) and a PH meter port (102) at the top, a flow meter can be installed at the feeding port (101) for controlling the material flow, and a PH meter can be installed at the PH meter port (102) for detecting the PH value of the material in the tank; a first discharge port (103) and a pressure manhole (104) are provided at the bottom of the enzymolysis tank (100), a pressure gauge can be installed at the pressure manhole (104) for detecting the pressure in the tank; a temperature gauge port (105) and a sampling port (106) are provided on the side of the enzymolysis tank (100), a temperature gauge can be installed at the temperature gauge port (105) for detecting the temperature in the tank; A heat exchange jacket (200) comprising heat exchange pipelines (201), a steam inlet (202) and a condensed water outlet (203), the heat exchange pipelines (201) are wrapped around the outer wall of the tank body of the enzymolysis tank (100), and the steam inlet (202) and the condensed water outlet (203) are in communication with the heat exchange pipelines (201), respectively; A stirring device (300) is rotatably arranged in the enzymolysis tank (100), the stirring device (300) comprises a suspension type stirring shaft (301) and a stirring frame (302), and the stirring frame (302) is fixed to the end of the suspension type stirring shaft (301).
2. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 1, characterized in that, The top of the enzymolysis tank (100) is also provided with a breathing port (107), a cleaning port (108) and a sanitary manhole (109).
3. The multifunctional enzymatic device for preparing small animal and plant peptides according to claim 1, characterized in that, The bottom of the enzymolysis tank (100) is also provided with a second discharge port (110).
4. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 1, characterized in that, The top and side of the enzymolysis tank (100) are provided with flat sight glasses (111).
5. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 1, characterized in that, It also comprises a speed reducer (400) connected to the output end of the suspension type stirring shaft (301).
6. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 1, characterized in that, An insulating layer (500) is provided on the outside of the heat exchange pipelines (201), and the insulating layer (500) is made of polyurethane foaming material.
7. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 1, characterized in that, The inner surface of the tank body of the enzymolysis tank (100) is finely polished as a whole, bright without processing traces, and the inner surface mirror polishing Ra≤0.4um.
8. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 5, characterized in that, It also comprises a control system connected with the flow meter, the PH meter, the pressure gauge, the temperature gauge and the speed reducer for controlling and adjusting the material flow, the PH value, the pressure value, the temperature value of the enzymolysis tank (100) and the stirring speed of the stirring device.
9. The multifunctional enzymatic device for preparing small animal and plant molecule peptides according to claim 8, characterized in that, The bottom of the enzymolysis tank (100) is provided with support feet (112).