Textile fabric dip dyeing equipment

Abstract

The utility model relates to the technical field of textile fabric processing, and discloses textile fabric dip dyeing equipment which is provided with a mixing mechanism and an auxiliary adding mechanism, the mixing mechanism is used for uniformly mixing dip dyeing liquid, and the auxiliary adding mechanism is used for enhancing the dip dyeing effect. The problems that existing dip dyeing equipment has defects in the aspects of dip dyeing liquid mixing and auxiliary agent adding, so that the quality and consistency of the textile fabric are difficult to reach the optimal level, traditional dip dyeing equipment often lacks an efficient mixing mechanism, so that the dip dyeing liquid cannot be uniformly distributed in the treatment process, the dyeing effect of the textile fabric is affected, and the quality of the textile fabric is influenced are solved. The problems that a simple stirring device is usually adopted in traditional dip dyeing equipment, efficient and uniform mixing of dip dyeing liquid cannot be achieved, local concentration difference is likely to be caused, the absorption effect of dye is affected, the position of a spraying plate of the existing equipment is limited, and flexible adjustment cannot be conducted according to different fabric types and dip dyeing requirements are solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to textile fabric processing technical field especially relates to a textile fabric dip dyeing equipment. BACKGROUND

[0002] Textile fabric refers to the flexible material made by natural fibers (such as cotton, hemp, silk, wool, etc.) or synthetic fibers (such as polyester, nylon, acrylic, etc.) through spinning, weaving or knitting process, these fibers are formed by different weaving methods, such as plain weave, twill and satin, forming fabrics with different characteristics and purposes, textile fabric is widely used in clothing, home decoration, industrial applications and other fields.

[0003] The existing textile fabric lacks a dip dyeing equipment that can uniformly mix and add additives to the dip dyeing liquid, the above-mentioned technology has the problems of: the existing dip dyeing equipment has deficiencies in mixing dip dyeing liquid and adding additives, which makes it difficult to achieve optimal level of quality and consistency of textile fabric, traditional dip dyeing equipment often lacks efficient mixing mechanism, so that the dip dyeing liquid cannot be uniformly distributed in the processing process, which affects the dyeing effect of textile fabric, traditional dip dyeing equipment usually uses simple stirring device, which cannot realize efficient and uniform mixing of dip dyeing liquid, which easily causes local concentration difference and affects the absorption effect of dye, the existing equipment also has limitations in adjusting the position of the spray plate, and cannot be flexibly adjusted according to different fabric types and dip dyeing requirements. UTILITY MODEL CONTENT

[0004] In view of the problems existing in the prior art, the utility model provides a textile fabric dip dyeing equipment which can overcome the above problems or at least partially solve the above problems.

[0005] The utility model is realized in this way, a textile fabric dip dyeing equipment, including dip dyeing box, tensioning roller, textile fabric, water pump and water outlet, the dip dyeing box inner wall evenly with four the both ends surface of tensioning roller is rotatedly connected through bearing, the tensioning roller surface and the textile fabric surface sliding contact, the dip dyeing box external surface and water pump surface fixed connection, the water outlet is set up in dip dyeing box one side lower extreme, the dip dyeing box upper end is provided with mixing mechanism, be provided with additive adding mechanism on the mixing mechanism;

[0006] The mixing mechanism is used for uniformly mixing the dip dyeing liquid.

[0007] The additive adding mechanism is used for enhancing the dip dyeing effect.

[0008] In order to improve the dyeing efficiency, preferably, the mixing mechanism comprises a driving motor, a connecting block, a transmission belt, a support rod, a stirring plate and a vortex groove, the output end of the driving motor is fixedly connected with the inner wall of the connecting block, the surface of the connecting block is in transmission connection with the surface of the transmission belt, the surfaces of the two ends of the transmission belt are in transmission connection with the surfaces of the upper ends of the two support rods, the lower end surfaces of the support rods are fixedly connected with the inner wall of the stirring plate, and the vortex groove is arranged on the surface of the stirring plate. The stirring plate can effectively rotate in the inside of the dyeing box, which not only promotes the uniform distribution of the dyeing liquid, but also accelerates the mixing process of the dye and water through the vortex effect generated by the vortex groove arranged on the surface of the stirring plate.

[0009] In order to improve the uniformity of the additive spraying, preferably, the additive adding mechanism comprises a spraying plate, a guide rod, a fixed plate, an adjusting screw, a support plate and a fixed rod, the inner walls on both sides of the upper end of the spraying plate are fixedly connected with the lower end surfaces of the two guide rods, the upper end surfaces of the guide rods are fixedly connected with the inner walls on both sides of the lower end of the fixed plate, the inner wall of the fixed plate is in rotation connection with the lower end surface of the adjusting screw, the surface of the adjusting screw is in screw connection with the inner wall of the support plate, and the lower surfaces of the two ends of the support plate are fixedly connected with the upper surfaces of the two fixed rods. The guide rod ensures that the spraying plate keeps linear motion during the up-down movement, avoids deviation or inclination, and guarantees the uniformity and consistency of the additive spraying.

[0010] In order to improve the operation safety, preferably, the upper end of the dyeing box is provided with a bearing plate, the surfaces on both sides of the lower end of the bearing plate are fixedly connected with the upper end surface of the dyeing box through bolts, the upper surface of the bearing plate is provided with a protection box, the lower surface of the protection box is fixedly connected with the upper surface of the bearing plate, and both sides of the protection box are provided with travel frames, and the surfaces of the two travel frames are fixedly connected with the surfaces on both sides of the protection box. The protection box provides physical protection for the driving motor and other key components in the inside, prevents the influence of external environmental factors on these components, prolongs the service life of the equipment and improves the operation reliability.

[0011] In order to improve the mixing effect, preferably, the surface of the driving motor is fixedly connected with the inner wall of the protection box, the inner wall on the lower side of the connecting block is in rotation connection with the surface of the bearing plate through a rotating shaft, and the surface of the support rod is in rotation connection with the inner wall of the bearing plate through a bearing. The support rod can freely rotate in the inside of the bearing plate, which ensures the stable operation of the stirring plate and the stable mixing effect, and the bearing provides low-friction rotation. Since the bearing has high bearing capacity and long service life, it is suitable for industrial application scenarios that need to be continuously operated for a long time.

[0012] In order to improve the reliability of the mechanism, preferably, the two side surfaces of the spraying plate are slidably connected with the inner walls of the dip tank through the sliding grooves, the lower surface of the fixed plate is in contact with the upper surface of the protection tank, and the lower surface of the fixed rod is fixedly connected with the upper surfaces on the two sides of the protection tank, the sliding grooves allow the spraying plate to move vertically in the dip tank stably, and ensure that the auxiliary agent can be uniformly sprayed on the surface of the textile fabric, and the sliding grooves not only provide a guiding effect, but also prevent the spraying plate from deviating or tilting during movement.

[0013] In order to improve the stability of the mechanism, preferably, the surface of the guide rod is slidably connected with the inner wall of the stroke frame, the guide rod can move vertically in the stroke frame, a guide path is provided for the spraying plate, and it is ensured that the spraying plate always moves linearly during upward and downward movement, so that deviation or tilting is avoided, and the uniformity and consistency of auxiliary agent spraying are improved.

[0014] The utility model discloses a mixing mechanism, auxiliary agent adding mechanism, connecting block, transmission belt, support rod, stirring plate, spraying plate, guide rod, fixed plate, adjusting screw rod, support plate and fixed rod are set up, and the mixing mechanism is used for mixing the dip liquid uniformly, and the auxiliary agent adding mechanism is used for strengthening the dip effect, and the stirring plate can rotate effectively in the dip tank, which not only promotes the uniform distribution of the dip liquid, but also generates vortex effect through the vortex groove on the surface of the stirring plate, speeds up the mixing process of the dye and water, ensures that the spraying plate moves linearly during upward and downward movement, avoids deviation or tilting, guarantees the uniformity and consistency of auxiliary agent spraying, solves the problems that the existing dip equipment has deficiencies in mixing dip liquid and adding auxiliary agent, the quality and consistency of textile fabric are difficult to reach the optimal level, the traditional dip equipment often lacks efficient mixing mechanism, so that the dip liquid cannot be uniformly distributed during treatment, and further affects the dyeing effect of textile fabric, the traditional dip equipment usually adopts simple stirring device, cannot realize efficient and uniform mixing of dip liquid, is easy to cause local concentration difference, affects the absorption effect of the dye, and the existing equipment also has limitations in adjusting the position of the spraying plate, and cannot be flexibly adjusted according to different fabric types and dip requirements. ACCURACY OF DRAWINGS

[0015] Fig. 1 It is the main body three-dimensional structure schematic diagram provided by the utility model embodiment, and

[0016] Fig. 2 It is the main body vertical section three-dimensional structure schematic diagram provided by the utility model embodiment, and

[0017] Fig. 3 It is the mixing mechanism three-dimensional structure schematic diagram provided by the utility model embodiment, and

[0018] Fig. 4It is the stereoscopic structure schematic diagram of the auxiliary agent adding mechanism provided by the embodiment of the utility model.

[0019] In the drawing: 1, mixing mechanism; 101, driving motor; 102, connecting block; 103, transmission belt; 104, support rod; 105, stirring plate; 106, vortex groove; 2, auxiliary agent adding mechanism; 201, spraying plate; 202, guide rod; 203, fixed plate; 204, adjusting screw; 205, support plate; 206, fixed rod; 3, bearing plate; 4, protection box; 5, stroke frame; 6, dip dyeing box; 7, tension roller; 8, textile fabric; 9, water pump; 10, water outlet. DETAILED DESCRIPTION

[0020] In order to further understand the invention content, characteristics and effects of the utility model, the following embodiments are exemplified, and are described in detail as follows with the aid of the drawings.

[0021] The structure of the utility model is described in detail below in combination with the drawings.

[0022] As Figs. 1 to 4As shown, the utility model embodiment provides a kind of textile fabric dip-dyeing equipment, including dip-dyeing box 6, tension roller 7, textile fabric 8, water pump 9 and water outlet 10, dip-dyeing box 6 inner wall evenly with the surface of two ends of four tension roller 7 is connected by bearing rotation, the surface of tension roller 7 and the surface of textile fabric 8 sliding contact, the surface of dip-dyeing box 6 outside and the surface of water pump 9 fixed connection, water outlet 10 is set in dip-dyeing box 6 one side lower end, the upper end of dip-dyeing box 6 is provided with mixing mechanism 1, mixing mechanism 1 is provided with auxiliary agent adding mechanism 2, mixing mechanism 1 is used to carry out even mixing to dip-dyeing liquid, auxiliary agent adding mechanism 2 is used to strengthen dip-dyeing effect, mixing mechanism 1 includes driving motor 101, connecting block 102, transmission belt 103, support rod 104, stirring plate 105 and vortex groove 106, driving motor 101 output end and the inner wall of connecting block 102 fixed connection, the surface of connecting block 102 and the surface of transmission belt 103 transmission connection, the surface of transmission belt 103 both ends and the surface of two support rods 104 upper end transmission connection, the inner wall of support rod 104 lower end surface and stirring plate 105 fixed connection, vortex groove 106 is set in the surface of stirring plate 105, stirring plate 105 can effectively rotate in the inside of dip-dyeing box 6, this not only promotes the even distribution of dip-dyeing liquid, also generates vortex effect by setting vortex groove 106 in the surface of stirring plate 105, accelerates the mixing process of dye and water, auxiliary agent adding mechanism 2 includes spray plate 201, guide rod 202, fixed plate 203, adjusting screw 204, support plate 205 and fixed rod 206, the inner wall of both sides of spray plate 201 upper end and the lower end surface of two guide rods 202 fixed connection, the upper end surface of guide rod 202 and the lower end inner wall of both sides of fixed plate 203 fixed connection, the inner wall of fixed plate 203 and the lower end surface of adjusting screw 204 rotationally connected, the surface of adjusting screw 204 and the inner wall of support plate 205 are threadedly connected, the lower surface of both ends of support plate 205 and the upper surface of two fixed rods 206 fixed connection, guide rod 202 ensures that spray plate 201 keeps linear motion during up and down movement, avoids deviation or inclination, guarantees the uniformity and consistency of auxiliary agent spraying, the upper end of dip-dyeing box 6 is provided with bearing plate 3, the surface of both sides of bearing plate 3 lower end and the upper end surface of dip-dyeing box 6 are fixedly connected by bolt, the upper surface of bearing plate 3 is provided with protection box 4, the lower surface of protection box 4 and the upper surface of bearing plate 3 are fixedly connected, the both sides of protection box 4 are provided with stroke frame 5, the surface of two stroke frames 5 and the both sides of protection box 4 are fixedly connected, protection box 4 provides physical protection for the inside driving motor 101 and other key components, prevents the influence of external environmental factors on these components, prolongs the service life of equipment and improves operating reliability, the surface of driving motor 101 and the inner wall of protection box 4 are fixedly connected, the inner wall of connecting block 102 downside and the surface of bearing plate 3 are rotationally connected by pivot, the surface of support rod 104 and the inner wall of bearing plate 3 are rotationally connected by bearing, support rod 104 can rotate freely in the inside of bearing plate 3, ensure the stable operation and smooth mixing effect of stirring plate 105, bearing provides low-friction rotary motion,Due to the high bearing capacity and long service life of the bearing, it is suitable for industrial application scenarios that require long-term continuous operation. The two side surfaces of the spraying plate 201 are connected to the inner wall of the dip tank 6 through a sliding groove. The lower surface of the fixed plate 203 is in contact with the upper surface of the protective box 4. The lower surface of the fixed rod 206 is fixedly connected to the upper surface of the protective box 4 on both sides. The sliding groove allows the spraying plate 201 to move vertically inside the dip tank 6, ensuring that the auxiliary agent can be uniformly sprayed on the surface of the textile fabric 8. The sliding groove not only provides a guiding effect to prevent the spraying plate 201 from deviating or tilting during movement, but also allows the guiding rod 202 to move vertically inside the stroke frame 5, providing a guiding path for the spraying plate 201 to ensure that it always maintains linear motion during up and down movement, avoiding deviation or tilting. This not only improves the uniformity and consistency of the auxiliary agent spraying.

[0023] During the dyeing process of the textile fabric 8, the fabric to be treated is first wound around the tensioning rollers 7 in the dip tank 6. These tensioning rollers 7 ensure that the fabric maintains proper tension and flatness throughout the dyeing process. Next, the pre-configured dyeing liquid is injected into the dip tank 6 through the water pump 9. After starting the drive motor 101 located above the dip tank 6, the output end of the drive motor 101 drives the transmission belt 103 to rotate through the connecting block 102. The support rod 104 installed on the transmission belt 103 rotates synchronously with the belt. The lower end of the support rod 104 is provided with stirring plates 105. These stirring plates 105 rotate inside the dip tank 6 to mix and uniformly distribute the dyeing liquid. The vortex plate on the stirring plate 105 can generate a vortex in the dyeing liquid during mixing to increase the mixing speed, ensuring that the fabric can uniformly absorb the dye. In order to adjust the process parameters according to different dyeing requirements, such as dyeing degree and fabric thickness, the position of the spraying plate 201 can be adjusted. The auxiliary agent in the spraying plate 201 can be uniformly distributed on the surface of the textile fabric 8 as needed, further improving the dyeing effect and efficiency. When the distance between the spraying plate 201 and the fabric needs to be adjusted, the operator can rotate the adjusting screw 204 at the top of the dip tank 6 to achieve the adjustment. The action of the adjusting screw 204 causes the support rod 104 connected to it to move up and down along the threaded direction, thereby driving the fixed plate 203 and the guiding rods 202 on both sides of the fixed plate 203 to move vertically accordingly. This ensures that the spraying plate 201 can move up and down inside the dip tank 6 to achieve the desired spraying position. After the initial dyeing, the fabric continues to advance under the action of the tensioning rollers 7. The multiple tensioning rollers 7 are arranged in a W-shaped path inside the dip tank 6, so that the fabric receives auxiliary agent spraying after being dyed once, and then undergoes another dyeing process. Finally, the dyed fabric is pulled out of the dip tank 6 and prepared for the subsequent process.

[0024] It is to be noted that the relational terms herein, such as first and second, and the like, are used solely to distinguish one from another entity or action without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0025] The above description merely provides preferred embodiments of the present application and is not intended to limit the present application in any form. Although the present application has been disclosed with reference to the preferred embodiments, the present application is not limited to the preferred embodiments. Any person skilled in the art to which the present application pertains can make modifications and changes without departing from the scope of the present application.

Claims

1. A textile fabric dyeing apparatus, comprising a dyeing tank (6), tension rollers (7), a textile fabric (8), a water pump (9), and a water outlet (10), wherein the inner wall of the dyeing tank (6) is uniformly connected to the two end surfaces of four tension rollers (7) via bearings, the surface of the tension rollers (7) is in sliding contact with the surface of the textile fabric (8), the outer surface of the dyeing tank (6) is fixedly connected to the surface of the water pump (9), and the water outlet (10) is located at the lower end of one side of the dyeing tank (6), characterized in that: The mixing mechanism (1) is arranged on the upper end of the dip dyeing box (6), and an additive adding mechanism (2) is arranged on the mixing mechanism (1). The mixing mechanism (1) is used for uniformly mixing the dip dyeing liquid. The additive adding mechanism (2) is used for enhancing the dip dyeing effect.

2. A textile fabric dip dyeing apparatus as claimed in claim 1 wherein: The mixing mechanism (1) comprises a driving motor (101), a connecting block (102), a transmission belt (103), a support rod (104), a stirring plate (105) and a vortex groove (106), the output end of the driving motor (101) is fixedly connected with the inner wall of the connecting block (102), the surface of the connecting block (102) is in transmission connection with the surface of the transmission belt (103), the surfaces of the two ends of the transmission belt (103) are in transmission connection with the upper end surfaces of the two support rods (104), the lower end surface of the support rod (104) is fixedly connected with the inner wall of the stirring plate (105), and the vortex groove (106) is arranged on the surface of the stirring plate (105).

3. A textile fabric impregnation apparatus as claimed in claim 2, wherein: The additive adding mechanism (2) comprises a spraying plate (201), a guide rod (202), a fixed plate (203), an adjusting screw rod (204), a support plate (205) and a fixed rod (206), the upper end inner walls of the two sides of the spraying plate (201) are fixedly connected with the lower end surfaces of the two guide rods (202), the upper end surfaces of the guide rods (202) are fixedly connected with the lower end inner walls of the two sides of the fixed plate (203), the inner wall of the fixed plate (203) is in rotation connection with the lower end surface of the adjusting screw rod (204), the surface of the adjusting screw rod (204) is in screw connection with the inner wall of the support plate (205), and the lower end surfaces of the two ends of the support plate (205) are fixedly connected with the upper surfaces of the two fixed rods (206).

4. A textile fabric impregnation apparatus as claimed in claim 3, wherein: The upper end of the dip dyeing box (6) is provided with a bearing plate (3), the lower end surfaces of the two sides of the bearing plate (3) are fixedly connected with the upper end surface of the dip dyeing box (6) through bolts, the upper surface of the bearing plate (3) is provided with a protection box (4), the lower surface of the protection box (4) is fixedly connected with the upper surface of the bearing plate (3), and the two sides of the protection box (4) are provided with travel frames (5), and the surfaces of the two travel frames (5) are fixedly connected with the two side surfaces of the protection box (4).

5. A textile fabric impregnation apparatus as claimed in claim 4, wherein: The surface of the driving motor (101) is fixedly connected with the inner wall of the protection box (4), the lower side inner wall of the connecting block (102) is in rotation connection with the surface of the bearing plate (3) through a rotating shaft, and the surface of the support rod (104) is in rotation connection with the inner wall of the bearing plate (3) through a bearing.

6. A textile fabric beck as claimed in claim 4 wherein: The side surfaces of the spraying plate (201) are in sliding connection with the inner wall of the dip dyeing box (6) through a sliding groove, the lower surface of the fixed plate (203) is in contact with the upper surface of the protection box (4), and the lower surfaces of the fixed rods (206) are fixedly connected with the upper surfaces of the two sides of the protection box (4).

7. A textile fabric beck as claimed in claim 4 wherein: The surface of the guide rod (202) is in sliding connection with the inner wall of the travel frame (5).

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