Anti-falling self-adaptive adsorption vacuum chuck
By designing an anti-detachment adaptive vacuum suction cup, and utilizing an I-shaped air supply chamber and an adjustable suction claw device, the suction contact area is increased, solving the problem of unstable suction on curved workpieces and achieving stable suction and safe processing of curved workpieces.
Patent Information
- Application Number
- CN202521157497.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-06-08
AI Technical Summary
Existing vacuum chucks have a small adsorption contact area when adsorbing workpieces with curved surfaces, making them prone to falling off during processing, which leads to safety hazards and reduced processing quality.
A vacuum suction cup with anti-detachment adaptive adsorption was designed. It adopts an I-shaped air supply chamber, an I-shaped adsorption plate, an adjustable adsorption claw device, and a pushing and adjusting mechanism. A stable suction force is provided by a vacuum generator, and the sealing performance is enhanced by an independent sealing lip ring and a filter plate. The adjustable adsorption claw device adapts to the surface of curved workpieces and increases the adsorption contact area.
It significantly improves the adsorption adaptability and stability of curved workpieces, reduces the risk of detachment, and enhances the safety and quality of the processing.
Smart Images

Figure CN223953063U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a vacuum chuck technical field, concretely relates to a vacuum chuck of anti -drop self -adaptation adsorption. BACKGROUND
[0002] The vacuum chuck is usually composed of a chuck body, a connecting part and a sealing element, and the vacuum chuck is used to generate negative pressure by vacuum principle to adsorb and fix objects, and is widely used in material handling, positioning, assembly and other links in industrial automation production, and some simple adsorption fixing scenes in daily life, which can efficiently and conveniently realize the grabbing and moving of objects, improve production efficiency and reduce labor intensity.
[0003] The existing part of the vacuum chuck realizes the self-adaptive adsorption function by setting multiple micro-holes on the surface of the chuck. When the workpiece with a relatively flat adsorption surface is adsorbed, the structure design can better fit the surface of the workpiece, and the negative pressure generated by the multiple micro-holes can realize stable adsorption. When facing the workpiece with an arc curved surface, the multiple micro-holes are difficult to fully and closely fit the arc surface due to the irregular shape of the arc curved surface, resulting in a smaller actual adsorption contact area. In the processing process, due to the insufficient adsorption contact area, the adsorption force is limited, which cannot effectively overcome the influence of external factors (such as the weight of the workpiece, vibration in the processing process, external force impact, etc.), and the workpiece is easy to fall off, which can cause safety accidents, threaten the processing equipment and the operator, and also reduce the processing quality and the qualified rate of the product. SUMMARY
[0004] In view of the above problems existing in the prior art, the utility model is proposed.
[0005] Therefore, the utility model aims at providing a vacuum chuck of anti-drop self-adaptive adsorption, which solves the problem that the existing vacuum chuck has a smaller adsorption contact area when facing the workpiece with an arc curved surface, and is easy to fall off in the processing process.
[0006] In order to realize the above purpose, the utility model provides the following technical scheme:
[0007] A vacuum chuck of anti-drop self-adaptive adsorption, comprising a base, a work-type gas supply bin is fixedly connected to the top of the base, a work-type adsorption plate is fixedly connected to the top of the work-type gas supply bin, a first filter screen plate is fixedly connected to the top of the work-type adsorption plate, a plurality of first independent sealing lip rings are fixedly connected to the top of the first filter screen plate, a plurality of adsorption holes are formed in the top of the work-type adsorption plate, and adjustable adsorption claw devices are rotatably connected to both ends of the work-type gas supply bin.
[0008] The bottom of the base is fixedly connected with a vacuum generating device, a connecting pipe is fixedly connected between the vacuum generating device and the G-shaped air supply bin, a pushing mechanism is arranged between the two ends of the adjustable adsorption claw device and the base, the adjustable adsorption claw device comprises a main supporting arm, a vice supporting arm is rotatably connected between the two ends of the main supporting arm, an adjusting mechanism fixedly connected with the vice supporting arm is arranged in the cavity of the main supporting arm, independent adsorption plates are fixedly connected to the top of the main supporting arm and the vice supporting arm, a second filter screen plate is fixedly connected to the top of the independent adsorption plate, a plurality of second independent sealing lip rings are fixedly connected to the top of the second filter screen plate, and connecting hoses are fixedly connected between the side walls of the adjacent independent adsorption plates.
[0009] Preferably, the pushing mechanism comprises a first U-shaped rotating seat, a first hydraulic cylinder and a second U-shaped rotating seat, the top of the base is fixedly connected with the first U-shaped rotating seat, the side walls of the two first U-shaped rotating seats are rotatably connected with the first hydraulic cylinder, the other end of the first hydraulic cylinder is rotatably connected with the second U-shaped rotating seat, and the side walls of the two second U-shaped rotating seats are fixedly connected with the bottom of the main supporting arm.
[0010] Preferably, the adjusting mechanism comprises a second hydraulic cylinder, a U-shaped supporting seat, a supporting sliding rail plate and a supporting sliding rod, the cavities of the two main supporting arms are fixedly connected with the second hydraulic cylinder, the other end of the second hydraulic cylinder is fixedly connected with the U-shaped supporting seat, the side walls of the two vice supporting arms are fixedly connected with the supporting sliding rail plate, the cavities of the two supporting sliding rail plates are slidably connected with the supporting sliding rod, and the two ends of the supporting sliding rod are fixedly connected with the two end side walls of the corresponding U-shaped supporting seat.
[0011] Preferably, the cavity of the G-shaped air supply bin is fixedly connected with a first air valve at the top, the input end of the first air valve is fixedly connected with the output end of the G-shaped adsorption plate, the cavities of the two end side walls of the G-shaped air supply bin are fixedly connected with second air valves, and the output ends of the two second air valves and the output ends of the two independent adsorption plates are fixedly connected with air supply hoses.
[0012] Further, the surface of each first independent sealing lip ring and second independent sealing lip ring is provided with an anti-skid polyurethane coating.
[0013] Preferably, the side walls of the two main supporting arms are fixedly connected with pipeline rubber elastic clamps.
[0014] In the above technical scheme, the technical effects and advantages of the present application are provided.
[0015] 1. The utility model discloses, utilize the setting work type air supply storehouse, work type adsorption board and other components form stable plane adsorption structure, first filter screen board prevents impurity, first independent sealing lip ring enhances the sealing, utilize the setting adjustable adsorption curved jaw device cooperation vacuum generating device, through the driving of pushing mechanism and adjusting mechanism, make independent adsorption board stick to the arc workpiece, second filter screen board and second independent sealing lip ring guarantee the sealing, connect the hose and maintain the gas path intercommunication, increase adsorption contact area, significantly reduce the risk of workpiece falling.
[0016] 2. The utility model discloses, utilize the setting by first U type rotation seat, first hydraulic cylinder and second U type rotation seat constitute pushing mechanism, can accurately control main support arm rotation and draw angle, adjusting mechanism utilizes second hydraulic cylinder, U type support seat and other components, drive vice support arm angle adjustment between main support arm, the synergistic effect makes the adsorption disc can flexibly adapt to different radian workpiece surface, greatly promotes the adsorption adaptability of special-shaped workpiece.
[0017] 3. The utility model discloses, utilize the setting first gas valve and second gas valve can control work type adsorption board and independent adsorption board's air supply and gas break respectively, according to the workpiece shape and demand flexible regulation vacuum suction, improve the use flexibility and energy saving, utilize the setting in first, second independent sealing lip ring surface antiskid polyurethane coating increase friction, enhance adsorption stability, and have wear resistance and corrosion resistance, utilize the setting pipeline rubber elasticity clip can reliably fix the pipeline, guarantee the gas path system stability, all -round optimization adsorption disc working performance. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiment of the present application or prior art, the following will briefly introduce the drawings needed to be used in the embodiment, obviously, the drawings in the following description only some embodiments are recorded in the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings.
[0019] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0020] Figure 2 It is the front cross section schematic diagram of the utility model;
[0021] Figure 3 It is the adjustable adsorption curved jaw device cross section schematic diagram of the utility model;
[0022] Figure 4 It is the adjustable adsorption curved jaw device three-dimensional schematic diagram of the utility model.
[0023] Mark explanation:
[0024] 1, base; 2, work type gas supply bin; 3, work type adsorption plate; 4, first filter screen plate; 5, first independent sealing lip; 6, adsorption hole; 7, adjustable adsorption claw device; 8, vacuum generating device; 9, connecting pipe; 10, main support arm; 11, auxiliary support arm; 12, independent adsorption plate; 13, second filter screen plate; 14, second independent sealing lip; 15, connecting hose; 16, first U-shaped rotating seat; 17, first hydraulic cylinder; 18, second U-shaped rotating seat; 19, second hydraulic cylinder; 20, U-shaped support seat; 21, support sliding rail plate; 22, support sliding rod; 23, first air valve; 24, second air valve; 25, gas supply hose; 26, pipe rubber elastic clamp. DETAILED DESCRIPTION
[0025] In order for those skilled in the art to better understand the technical scheme of the utility model, the utility model will be further described in detail below in combination with the drawings.
[0026] The utility model discloses an anti -drop self -adaptation adsorption's vacuum chuck.
[0027] The utility model provides a kind of anti -drop self -adaptation adsorption's vacuum chuck as Figures 1-4 As shown in the drawing, the utility model discloses an anti -drop self -adaptation adsorption's vacuum chuck, including base 1, the top of base 1 is fixedly connected with work type gas supply bin 2, the top of work type gas supply bin 2 is fixedly connected with work type adsorption plate 3, the top of work type adsorption plate 3 is fixedly connected with first filter screen plate 4, the top of first filter screen plate 4 is fixedly connected with a plurality of first independent sealing lip 5, the top of work type adsorption plate 3 is equipped with a plurality of adsorption holes 6, and the both ends of work type gas supply bin 2 are rotatably connected with adjustable adsorption claw device 7;
[0028] The bottom of the base 1 is fixedly connected with a vacuum generating device 8, the vacuum generating device 8 and the work type air supply bin 2 are fixedly connected with a connecting pipe 9, a pushing mechanism is arranged between the two-end adjustable adsorption claw device 7 and the base 1, the two-end adjustable adsorption claw device 7 comprises a main supporting arm 10, the two ends of the main supporting arm 10 are rotatably connected with a vice supporting arm 11, the cavity of the main supporting arm 10 is provided with an adjusting mechanism fixedly connected with the vice supporting arm 11, the top of the main supporting arm 10 and the vice supporting arm 11 are fixedly connected with independent adsorption plates 12, the top of the two-end independent adsorption plates 12 are fixedly connected with second filter screen plates 13, the top of the second filter screen plates 13 are fixedly connected with a plurality of second independent sealing lip rings 14, the side walls between the two-end adjacent independent adsorption plates 12 are fixedly connected with connecting hoses 15, the work type air supply bin 2, the work type adsorption plate 3, the first filter screen plate 4, the first independent sealing lip ring 5 and the adsorption hole 6 are arranged to form a stable planar adsorption structure, the first filter screen plate 4 can prevent impurities from entering to affect the adsorption effect, the first independent sealing lip ring 5 can enhance the sealing performance and improve the stability of planar adsorption, meanwhile, the adjustable adsorption claw device 7 is arranged to provide the possibility of adsorbing arc-shaped surfaces and other special-shaped workpieces, the vacuum generating device 8 is arranged to be connected with the work type air supply bin 2 through the connecting pipe 9, so as to provide stable vacuum suction force, the pushing mechanism and the adjusting mechanism are matched to drive the adjustable adsorption claw device 7 to change the angle form, so that the independent adsorption plates 12 on the main supporting arm 10 and the vice supporting arm 11 can be attached to the surface of the arc-shaped workpiece, the second filter screen plate 13 and the second independent sealing lip ring 14 ensure the sealing performance and impurity prevention performance during adsorption, the connecting hose 15 ensures that the independent adsorption plates 12 at the top of the main supporting arm 10 and the vice supporting arm 11 still maintain air path connection during the adjusting process, effectively increases the adsorption contact area of the arc-shaped workpiece, improves the adsorption stability, reduces the risk of falling off, thereby solving the problem that the existing vacuum chuck has a small adsorption contact area when encountering workpieces with arc-shaped curved surfaces during use, and is easy to cause falling off during the machining process.
[0029] In order to drive the main supporting arm 10 to rotate and expand and contract the angle, Figure 2As shown, the pushing mechanism comprises a first U-shaped rotating seat 16, a first hydraulic cylinder 17 and a second U-shaped rotating seat 18, the top of the base 1 is fixedly connected with the first U-shaped rotating seat 16 at both ends, the side walls of the first U-shaped rotating seat 16 at both ends are rotatably connected with the first hydraulic cylinder 17, the other end of the first hydraulic cylinder 17 is rotatably connected with the second U-shaped rotating seat 18, the side walls of the second U-shaped rotating seat 18 at both ends are fixedly connected with the bottom of the main supporting arm 10, the pushing mechanism composed of the first U-shaped rotating seat 16, the first hydraulic cylinder 17 and the second U-shaped rotating seat 18 is arranged, the main supporting arm 10 in the adjustable adsorption claw device 7 can be accurately controlled to rotate and expand or contract the angle through the extension and contraction of the first hydraulic cylinder 17, so as to adapt to the surface of the workpiece with different radian, the operation is simple, the adjustment is flexible, and the adaptability of the suction cup to the arc-shaped workpiece is improved.
[0030] In order to drive the sub-supporting arm 11 to adjust the angle between the main supporting arms 10, as shown, Figure 2 and 3 As shown, the adjusting mechanism comprises a second hydraulic cylinder 19, a U-shaped supporting seat 20, a supporting sliding rail plate 21 and a supporting sliding rod 22, the cavity of the main supporting arm 10 at both ends is fixedly connected with the second hydraulic cylinder 19, the other end of the second hydraulic cylinder 19 is fixedly connected with the U-shaped supporting seat 20, the side wall of the sub-supporting arm 11 at both ends is fixedly connected with the supporting sliding rail plate 21, the cavity of the supporting sliding rail plate 21 at both ends is slidably connected with the supporting sliding rod 22, and the two ends of the supporting sliding rod 22 are fixedly connected with the inner side walls of the corresponding U-shaped supporting seat 20. The adjusting mechanism composed of the second hydraulic cylinder 19, the U-shaped supporting seat 20, the supporting sliding rail plate 21 and the supporting sliding rod 22 is arranged, the U-shaped supporting seat 20 can be driven to move through the extension and contraction of the second hydraulic cylinder 19, and then the supporting sliding rod 22 slides in the supporting sliding rail plate 21, so that the sub-supporting arm 11 is driven to adjust the angle between the main supporting arms 10, the fitting degree to the surface of the arc-shaped workpiece is further refined, and the adsorption effect is enhanced.
[0031] In order to control the gas supply and cut-off of the work-type adsorption plate 3 and the independent adsorption plate 12, as shown, Figure 1 and 2 As shown, the cavity of the work-type gas supply warehouse 2 is fixedly connected with a first gas valve 23 at the top, the input end of the first gas valve 23 is fixedly connected with the output end of the work-type adsorption plate 3, the cavity of the work-type gas supply warehouse 2 is fixedly connected with a second gas valve 24 at the side wall at both ends, and the output end of the second gas valve 24 at both ends and the output end of the independent adsorption plate 12 at both ends are fixedly connected with a gas supply hose 25. The first gas valve 23 and the second gas valve 24 are arranged, the gas supply and cut-off of the work-type adsorption plate 3 and the independent adsorption plate 12 can be controlled respectively, the vacuum suction force of different parts can be flexibly adjusted according to the shape of the workpiece and the adsorption demand, the flexibility and energy saving of the suction cup are improved, and the communication of the gas path is ensured by the gas supply hose 25.
[0032] In order to strengthen the friction with the workpiece surface, such as Figures 1-3 As shown in the figure, the surface of each first and second independent sealing lip 5 and 14 is provided with a non-slip polyurethane coating, which increases the friction between the first and second independent sealing lip 5 and 14 and the workpiece surface, further improves the stability of adsorption, prevents the workpiece from sliding during the adsorption process, and the polyurethane coating has good wear resistance and corrosion resistance, prolonging the service life of the sealing lip.
[0033] In order to reliably fix the pipeline such as the gas supply hose 25, such as Figures 1-4 As shown in the figure, the side wall of the two end main support arm 10 is fixedly connected with a pipeline rubber elastic clamp 26, which can reliably fix the pipeline such as the gas supply hose 25, prevent the gas connection from loosening or damaging due to pipeline shaking and pulling during the work of the suction cup, ensure the stability and reliability of the gas system, and improve the overall working performance of the suction cup.
[0034] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the present application.
Claims
1. A vacuum chuck for anti-dropping and self-adapting adsorption, comprising a base (1), characterized in that, The top of the base (1) is fixedly connected with a work type air supply bin (2), the top of the work type air supply bin (2) is fixedly connected with a work type adsorption plate (3), the top of the work type adsorption plate (3) is fixedly connected with a first filter screen plate (4), the top of the first filter screen plate (4) is fixedly connected with a plurality of first independent sealing lip rings (5), a plurality of adsorption holes (6) are arranged on the top of the work type adsorption plate (3), and the two ends of the work type air supply bin (2) are rotatably connected with adjustable adsorption claw devices (7). The bottom of the base (1) is fixedly connected with a vacuum generating device (8), the vacuum generating device (8) and the work type air supply bin (2) are fixedly connected with a connecting pipe (9), the two ends of the adjustable adsorption claw devices (7) and the base (1) are provided with a pushing mechanism, the two ends of the adjustable adsorption claw devices (7) comprise a main supporting arm (10), the two ends of the main supporting arm (10) are rotatably connected with a vice supporting arm (11), the cavity of the main supporting arm (10) is provided with an adjusting mechanism fixedly connected with the vice supporting arm (11), the top of the main supporting arm (10) and the vice supporting arm (11) are fixedly connected with independent adsorption plates (12), the top of the two ends of the independent adsorption plates (12) are fixedly connected with second filter screen plates (13), the top of the second filter screen plates (13) are fixedly connected with a plurality of second independent sealing lip rings (14), and the side walls between the adjacent independent adsorption plates (12) at the two ends are fixedly connected with connecting hoses (15).
2. The anti-dropping self-adaptive adsorbing vacuum chuck according to claim 1, wherein, The pushing mechanism comprises a first U-shaped rotating seat (16), a first hydraulic cylinder (17) and a second U-shaped rotating seat (18), the top of the base (1) is fixedly connected with the first U-shaped rotating seat (16) at both ends, the side walls between the first U-shaped rotating seats (16) at the two ends are rotatably connected with the first hydraulic cylinder (17), the other end of the first hydraulic cylinder (17) is rotatably connected with the second U-shaped rotating seat (18), and the side walls of the second U-shaped rotating seats (18) at the two ends are fixedly connected with the bottom of the main supporting arm (10).
3. The anti-dropping self-adaptive adsorbing vacuum chuck according to claim 1, wherein, The adjusting mechanism comprises a second hydraulic cylinder (19), a U-shaped supporting seat (20), a supporting sliding rail plate (21) and a supporting sliding rod (22), the cavities of the main supporting arms (10) at the two ends are fixedly connected with the second hydraulic cylinder (19), the other end of the second hydraulic cylinder (19) is fixedly connected with the U-shaped supporting seat (20), the side walls of the vice supporting arms (11) at the two ends are fixedly connected with the supporting sliding rail plates (21), the cavities of the supporting sliding rail plates (21) at the two ends are slidably connected with the supporting sliding rods (22), and the two ends of the supporting sliding rods (22) are fixedly connected with the inner side walls of the corresponding U-shaped supporting seats (20).
4. The anti-dropping self-adaptive adsorbing vacuum chuck according to claim 1, wherein, The cavity of the work type gas supply bin (2) is fixedly connected with a first gas valve (23) at the top, the input end of the first gas valve (23) is fixedly connected with the output end of the work type adsorption plate (3), the cavity of the work type gas supply bin (2) is fixedly connected with a second gas valve (24) at the two ends, and the output ends of the two second gas valves (24) and the output ends of the two independent adsorption plates (12) are fixedly connected with a gas supply hose (25).
5. The anti-drop self-adaptive adsorbing vacuum chuck according to claim 1, characterized in that, The surface of each first independent sealing lip (5) and second independent sealing lip (14) is provided with an anti-skid polyurethane coating.
6. The anti-drop self-adaptive adsorbing vacuum chuck according to claim 1, wherein, The side wall of the main support arm (10) is fixedly connected with a pipeline rubber elastic clamp (26).