Portable copper bar surface flatness tester
By utilizing the clamping and testing mechanism of the portable copper busbar surface flatness tester, the problem of cumbersome copper busbar surface flatness testing in existing technologies has been solved, achieving fast and accurate testing results.
Patent Information
- Application Number
- CN202520555917.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-27
AI Technical Summary
The existing copper busbar surface flatness tester is cumbersome to use, requiring manual movement and recording of test results, which makes it inconvenient to operate.
A portable copper busbar surface flatness tester was designed. It adopts a clamping mechanism and a testing mechanism. The copper busbar is clamped by a motor-driven lead screw and a clamping assembly. The test wheel is driven to roll along the surface of the copper busbar by a spring and an electric push rod. The flatness is compared by drawing lines on drawing paper with a drawing pen.
It enables rapid and accurate testing of the flatness of copper busbar surfaces, improves the convenience and accuracy of testing equipment, and reduces operating steps.
Smart Images

Figure CN223954849U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper bar surface flatness test technical field, concretely relates to portable copper bar surface flatness tester. BACKGROUND
[0002] Copper bar generally refers to copper busbar, copper busbar is indispensable conductive material for manufacturing motor winding, high and low voltage electrical apparatus, switch contact and wire for power supply and installation, copper busbar has higher mechanical property, good conductivity, thermal conductivity, excellent corrosion resistance, plating resistance, brazing resistance, beautiful metal luster and good forming processing performance etc.
[0003] After copper bar production is completed, the flatness of the copper bar surface needs to be tested, the copper bar surface flatness tester in the prior art is handheld by the staff during use, the staff needs to move the tester on the copper bar surface, and the staff needs to record the test results while moving the tester, so that the use process of the tester is relatively cumbersome. UTILITY MODEL CONTENTS
[0004] The utility model discloses a portable copper bar surface flatness tester to solve the problems in the above background.
[0005] In order to achieve the above object, the utility model provides portable copper bar surface flatness tester, including test board, the test board surface is opened with recess, the test board is located in recess and is provided with clamping mechanism, the clamping mechanism includes screw rod, the screw rod rotation is arranged in recess, the test board outside wall is fixedly provided with motor, and the output of motor is fixed with screw rod, and the screw rod is provided with clamp subassembly, the test board is fixedly provided with gantry, the inside of gantry is provided with test mechanism, and the test mechanism includes support column, the support column bottom is provided with test wheel, the support column top is fixedly provided with telescopic column, the telescopic column top is sleeved with sleeve, the inside of sleeve is fixedly provided with spring, and the telescopic column top is fixed with spring, the inside wall of gantry is fixedly provided with electric push rod, the support column outside is sleeved with sleeve frame, and the output of electric push rod is fixed with sleeve frame outer wall, the support column is fixedly penetrated with cylinder, the test board is fixedly provided with drawing board, and the drawing board surface is pasted with drawing paper.
[0006] As a further improvement of the technical solution, the test board bottom is provided with four rollers, and the four rollers are distributed in a rectangular shape.
[0007] As a further improvement to this technical solution, the fixture assembly includes two sets of threaded sleeves and clamping plates. The threaded sleeves are threadedly connected to the lead screw, the clamping plates are fixedly disposed on the top of the threaded sleeves, and a limit block is fixedly disposed on the bottom of the threaded sleeves. The test platform is located at the bottom of the groove and has a limit groove that is slidably connected to the limit block.
[0008] As a further improvement to this technical solution, a T-shaped block is fixedly provided at the top of the sleeve, and a T-shaped groove adapted to the T-shaped block is opened on the top inner side of the gantry frame.
[0009] As a further improvement to this technical solution, the inner sidewall of the sleeve is fitted to the outer periphery of the support column, and the support column slides through the sleeve.
[0010] As a further improvement to this technical solution, the cylinder is used to install the drawing pen, and the outer wall of the support column is provided with a stud for fixing the drawing pen.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. By setting a spring, the bottom of the test wheel is placed on the surface of the copper busbar. The elastic force of the spring drives the telescopic column to move downward. The telescopic column drives the support column and the test wheel to move downward, so that the bottom of the test wheel is in close contact with the surface of the copper busbar. When the surface of the copper busbar is uneven, the test wheel will float up or down to adapt, thereby improving the accuracy of the test.
[0013] 2. By setting up a testing mechanism, the electric push rod extends to move the sleeve frame, which in turn moves the support column and the testing wheel, causing the testing wheel to roll along the surface of the copper busbar. The support column moves the drawing pen synchronously, and the drawing pen draws lines on the surface of the drawing paper. By comparing the drawn lines with the horizontal line on the surface of the drawing paper, the flatness of the copper busbar surface is determined. The testing of the copper busbar surface is completed in one go, improving the ease of use of the testing equipment. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the clamping mechanism of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the utility model testing mechanism;
[0017] Figure 4 This is a cross-sectional structural schematic diagram of the sleeve of the utility model.
[0018] The meanings of the labels in the diagram are as follows:
[0019] 1, test platform; 2, clamping mechanism; 21, lead screw; 22, motor; 23, threaded sleeve; 24, clamping plate; 25, limiting block; 3, gantry; 4, test mechanism; 41, support column; 42, test wheel; 43, telescopic column; 44, sleeve; 45, spring; 46, electric push rod; 47, sleeve frame; 48, cylinder; 49, T-shaped block; 5, drawing board; 6, roller. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0022] Please refer to Figures 1-4 As shown in the drawings, the present application provides a portable copper bar surface flatness tester, which comprises a test platform 1, the test platform 1 is provided with a groove on the surface, the test platform 1 is provided with a support table at the middle of the groove, the test platform 1 is provided with a clamping mechanism 2 in the groove, the clamping mechanism 2 comprises a lead screw 21, the lead screw 21 is rotatably arranged in the groove, two sections of threads with opposite screw directions are arranged on the lead screw 21, a motor 22 is fixedly arranged on the outer wall of the test platform 1, the output end of the motor 22 is fixed with the lead screw 21, a clamp assembly is arranged on the lead screw 21, the clamp assembly comprises two groups of threaded sleeves 23 and clamping plates 24, the threaded sleeves 23 are threadedly connected on the lead screw 21, the clamping plates 24 are fixedly arranged on the top of the threaded sleeves 23, the lead screw 21 is driven to rotate by the motor 22, the two threaded sleeves 23 are driven to move towards each other by the lead screw 21, the two clamping plates 24 are driven to move towards each other by the two threaded sleeves 23, the two ends of the copper bar are clamped by the two clamping plates 24, a limiting block 25 is fixedly arranged at the bottom of the threaded sleeve 23, a limiting groove is formed at the bottom of the test platform 1 and is in sliding connection with the limiting block 25, the movement process of the threaded sleeve 23 is limited by the limiting block 25, so that the threaded sleeve 23 will not rotate during the movement process.
[0023] The gantry 3 is fixedly arranged on the test table 1, and the test mechanism 4 is arranged on the inner side of the gantry 3. The test mechanism 4 comprises a support column 41, the bottom end of the support column 41 is provided with a test wheel 42, the top end of the support column 41 is fixedly provided with an extension column 43, the top end of the extension column 43 is sleeved with a sleeve 44, the inner side of the sleeve 44 is fixedly provided with a spring 45, the top end of the extension column 43 is fixed with the spring 45, by pulling the support column 41 upwards, the support column 41 drives the extension column 43 to move into the sleeve 44 and compresses the spring 45, so that the bottom end of the test wheel 42 is arranged on the surface of the copper bar, the extension column 43 is driven to move downwards by the elastic force of the spring 45, the extension column 43 drives the support column 41 and the test wheel 42 to move downwards, so that the bottom end of the test wheel 42 is tightly attached to the surface of the copper bar, the electric push rod 46 is fixedly arranged on the inner side wall of the gantry 3, the sleeve frame 47 is sleeved on the outer side of the support column 41, the output end of the electric push rod 46 is fixed with the outer wall of the sleeve frame 47, the inner side wall of the sleeve frame 47 is attached to the outer periphery of the support column 41, the support column 41 is slidably penetrated through the sleeve frame 47, the sleeve frame 47 is driven to move by the elongation of the electric push rod 46, the sleeve frame 47 drives the support column 41 and the test wheel 42 to move, so that the test wheel 42 rolls along the surface of the copper bar, when the surface of the copper bar is uneven, the test wheel 42 will float upwards or downwards and adapt, the cylinder 48 is fixedly penetrated through the support column 41, the cylinder 48 is used for installing a drawing pen, the threaded studs for fixing the drawing pen are arranged through the outer wall of the support column 41, the T-shaped block 49 is fixedly arranged at the top end of the sleeve 44, the T-shaped groove matched with the T-shaped block 49 is formed in the top of the inner side of the gantry 3, the drawing board 5 is fixedly arranged on the test table 1, the drawing paper is attached to the surface of the drawing board 5, and the horizontal line is arranged on the surface of the drawing paper, by inserting the drawing pen into the cylinder 48, the pen point of the drawing pen is attached to the surface of the drawing paper, the drawing pen is fixed by tightening the threaded studs, the drawing pen moves synchronously when the support column 41 and the test wheel 42 move, the drawing pen draws lines on the surface of the drawing paper, and the flatness of the surface of the copper bar is determined by comparing the drawn lines with the horizontal line on the surface of the drawing paper.
[0024] Four rollers 6 are arranged at the bottom of the test table 1, and the four rollers 6 are distributed in a rectangular shape. By arranging the four rollers 6, the test table 1 and the whole equipment are conveniently moved, and the portability of the whole equipment is improved.
[0025] The specific working principle of the utility model is: copper bar is placed on test table 1 and between two clamps 24, screw rod 21 is rotated by motor 22, two screw sleeves 23 are moved by screw rod 21, two clamps 24 are moved by two screw sleeves 23, two ends of copper bar are clamped by two clamps 24, test wheel 42 bottom end is placed on copper bar surface by pulling support 41 upwards, test wheel 42 bottom end is tightly attached to copper bar surface by the elastic force of spring 45, sleeve frame 47 is moved by the elongation of electric push rod 46, support 41 and test wheel 42 are moved by sleeve frame 47, test wheel 42 rolls along copper bar surface, drawing pen moves synchronously by support 41, drawing pen draws line on drawing paper surface, the drawn line is compared with horizontal line on drawing paper surface, and the flatness of copper bar surface is determined.
[0026] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the utility model and are not intended to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.
Claims
1. A portable copper bar surface flatness tester comprising a test table (1), characterized in that: The test table (1) is provided with a groove, the test table (1) is provided with a clamping mechanism (2) in the groove, the clamping mechanism (2) comprises a lead screw (21), the lead screw (21) is rotatably arranged in the groove, a motor (22) is fixedly arranged on the outer wall of the test table (1), the output end of the motor (22) is fixed with the lead screw (21), a clamp assembly is arranged on the lead screw (21), a gantry (3) is fixedly arranged on the test table (1), a test mechanism (4) is arranged on the inner side of the gantry (3), the test mechanism (4) comprises a support column (41), the bottom end of the support column (41) is provided with a test wheel (42), the top end of the support column (41) is fixedly provided with a telescopic column (43), the telescopic column (43) is sleeved with a sleeve (44), the inner side of the sleeve (44) is fixedly provided with a spring (45), the top end of the telescopic column (43) is fixed with the spring (45), an electric push rod (46) is fixedly arranged on the inner side wall of the gantry (3), the support column (41) is sleeved with a sleeve frame (47), the output end of the electric push rod (46) is fixed with the outer wall of the sleeve frame (47), a cylinder (48) is fixedly penetrated on the support column (41), a drawing board (5) is fixedly arranged on the test table (1), and drawing paper is attached to the surface of the drawing board (5).
2. The portable copper bar surface flatness tester of claim 1, wherein: The test table (1) is provided with four rollers (6), and the four rollers (6) are distributed in a rectangular shape.
3. The portable copper bar surface flatness tester of claim 1, wherein: The clamp assembly comprises two groups of screw sleeves (23) and clamping plates (24), the screw sleeves (23) are threadedly connected on the lead screw (21), the clamping plates (24) are fixedly arranged on the top of the screw sleeves (23), the bottom of the screw sleeve (23) is fixedly provided with a limiting block (25), and the test table (1) is provided with a limiting groove at the bottom of the groove and is in sliding connection with the limiting block (25).
4. The portable copper bar surface flatness tester of claim 1, wherein: The top end of the sleeve (44) is fixedly provided with a T-shaped block (49), and the inner side of the gantry (3) is provided with a T-shaped groove matched with the T-shaped block (49).
5. The portable copper bar surface flatness tester of claim 1, wherein: The inner side wall of the sleeve frame (47) is attached to the outer periphery of the support column (41), and the support column (41) is slidably penetrated through the sleeve frame (47).
6. The portable copper bar surface flatness tester of claim 1, wherein: The cylinder (48) is used for mounting a drawing pen, and a threaded column for fixing the drawing pen is arranged on the outer wall of the support column (41).