Intelligent sensor calibration clamping tool

By designing a bidirectional threaded rod, a drive motor, and a clamping mechanism, the intelligent sensor clamping fixture achieves rapid adaptation and stable clamping, solving the problems of time-consuming fixture replacement and bolt damage in existing technologies, and improving the efficiency and accuracy of sensor calibration.

CN223954935UActive Publication Date: 2026-02-27NIU KE ZHI ZAO (NAN JING) KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202520377253.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2026-02-27
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

Existing smart sensor clamping fixtures require a lot of time to change fixtures, and frequent disassembly and assembly of bolts can easily lead to stripped bolts and damaged threads, increasing maintenance costs and reducing applicability.

Method used

The device employs a combination of a bidirectional threaded rod, a drive motor, and a clamping mechanism. Through the design of a limit rod and a compression plate, it achieves rapid adaptation and stable clamping for different sensor models. The drive motor and bidirectional threaded rod enable automated clamping and loosening. Combined with the adjustment of the limit components and the base, it adapts to different calibration environments.

Benefits of technology

It improves the applicability and practicality of clamping fixtures, reduces usage costs, and ensures the stability and accuracy of sensors during calibration.

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Abstract

The utility model relates to the field of sensor calibration clamping tools, and discloses an intelligent sensor calibration clamping tool which comprises a base, a moving block is arranged on the outer side of the base, the inner wall of the moving block is rotationally connected with a bidirectional threaded rod, and the outer side of the moving block is fixedly connected with a driving motor. And the bidirectional threaded rod is fixedly connected to the outer side of an output shaft of the driving motor, a clamping mechanism is arranged on the inner wall of the moving block, and the clamping mechanism comprises a clamping assembly and an adjusting assembly. According to the utility model, through the cooperative use of the bidirectional threaded rod, the driving motor and the clamping mechanism, when intelligent sensors of different models are clamped and calibrated, the limiting rod is pressed to slide out of the inner wall of the clamping groove to release the limitation on the moving rod, so that the extrusion plate I and the extrusion plate II are bent to adapt to the appearances of the intelligent sensors of different models; the applicability of the device is improved, the use cost is reduced, meanwhile, rotation limiting can be conducted, and the practicability of the device is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sensor calibration clamping tool field especially relates to a kind of intelligent sensor calibration clamping tool. BACKGROUND

[0002] In modern industrial automation, Internet of Things, intelligent transportation and many fields such as biological medicine, intelligent sensors play a key role, intelligent sensors not only can perceive various physical, chemical or biological quantities, but also have signal processing, data communication and self-diagnosis and other intelligent functions, which provide important support for the intelligent development of various industries, but intelligent sensors to achieve high precision, high reliability measurement, accurate calibration is essential.

[0003] The calibration process is a key link to determine the accurate relationship between sensor input and output, and through calibration, the measurement error of the sensor can be calibrated, the measurement accuracy can be improved, and the output can accurately reflect the true value of the measured quantity. In the calibration process, stable and reliable clamping tool is indispensable.

[0004] The existing clamping tool needs to be equipped with multiple fixtures for replacement to adapt to the shape difference of different models of intelligent sensors. To ensure stability during fixing, multiple bolts are used for fixing. When disassembling, the staff needs to spend a lot of time using professional tools to tighten the bolts every time the fixture is replaced, which is not only low in efficiency, but also frequent disassembly of bolts can easily cause bolt slipping and thread damage, increasing the maintenance cost and applicability of the fixture. Therefore, an intelligent sensor calibration clamping tool is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides an intelligent sensor calibration clamping tool, which aims to improve the problem of "staff needs to spend a lot of time using professional tools to tighten bolts during disassembly, frequent disassembly also easily causes bolt slipping and thread damage, increases maintenance cost and reduces applicability" in the prior art.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of intelligent sensor calibration clamping tool, including base, the base outside is provided with moving block, the moving block inner wall is rotatably connected with two-way threaded rod, the moving block outside is fixedly connected with drive motor, the two-way threaded rod is fixedly connected in drive motor output shaft outside, the moving block inner wall is provided with clamping mechanism, the clamping mechanism includes clamping assembly and adjusting assembly, the clamping assembly includes support frame, the support frame is slidably connected in moving block inner wall, the two-way threaded rod is penetrated and is connected in support frame inner wall with screw, the support frame upper portion is rotatably connected with shaft, the shaft inner wall is slidably connected with moving rod, the support frame outside is fixedly connected with support piece, the support piece upper portion is rotatably connected with extrusion plate one, the support piece lower portion is rotatably connected with extrusion plate two, the moving rod rear portion is slidably connected in extrusion plate one and extrusion plate two inner wall.

[0007] As further description of the above technical solution:

[0008] The moving rod upper portion is provided with clamping groove, the support piece inner wall is slidably connected with limiting rod, and the limiting rod and the support piece are elastically connected by reset spring.

[0009] As further description of the above technical solution:

[0010] The adjusting assembly includes limiting piece, the limiting piece is slidably connected in support frame inner wall, the limiting piece and the support frame are elastically connected by compression spring one, the shaft outside is provided with limiting slot, and the limiting piece is attached to the inner wall of the limiting slot.

[0011] As further description of the above technical solution:

[0012] One end of the compression spring one is fixedly connected to the outside of the limiting piece, and the other end of the compression spring one is fixedly connected to the inner wall of the support frame.

[0013] As further description of the above technical solution:

[0014] The limiting piece, the compression spring one and the limiting slot are provided with multiple groups, and the limiting piece, the compression spring one and the limiting slot are evenly distributed with the center line of the shaft as the axis.

[0015] As further description of the above technical solution:

[0016] The clamping groove is provided with multiple groups, and the clamping groove is evenly provided on the outside of the moving rod, the limiting rod is inserted into the inner wall of the clamping groove, and the rear side of the moving rod is provided with T shape.

[0017] As further description of the above technical solution:

[0018] The extrusion plate one and the extrusion plate two outside are provided with non-slip pad.

[0019] As a further description of the above technical solutions:

[0020] The inner wall of the moving block is provided with a limiting assembly, the limiting assembly comprises an extrusion piece, the extrusion piece is slidingly connected to the inner wall of the moving block, one side of the extrusion piece close to the base is provided as a circular arc surface, and the outer side of the extrusion piece is elastically connected to the moving block through a compression spring two.

[0021] The utility model has the advantages of the following beneficial effects:

[0022] 1. In the utility model, through the cooperation of the bidirectional threaded rod, the driving motor and the clamping mechanism, when different models of intelligent sensors are clamped and calibrated, the limiting rod is pressed out of the inner wall of the clamping groove, the movement of the rod is released, the extrusion plate one and the extrusion plate two are bent, the appearance of different models of intelligent sensors is adapted, the applicability of the device is improved, the use cost is reduced, the device can be rotationally limited, and the practicability of the device is further improved.

[0023] 2. In the utility model, through the cooperation of the limiting assembly and the base, when different models of intelligent sensors are calibrated, the extrusion piece is pressed to release the limitation of the moving block, the position of the moving block can be moved, the position of the sensor is adjusted, and different calibration environments are adapted. DRAWINGS

[0024] Figure 1 It is a three-dimensional structure schematic view of the whole device in the utility model;

[0025] Figure 2 It is a three-dimensional structure schematic view of the extrusion piece and the compression spring two in the utility model;

[0026] Figure 3 It is a three-dimensional structure schematic view of the limiting piece and the compression spring one in the utility model;

[0027] Figure 4 It is a three-dimensional structure schematic view of the limiting rod and the return spring in the utility model;

[0028] Figure 5 It is a three-dimensional structure schematic view of the limiting rod in the utility model;

[0029] Figure 6 It is a split three-dimensional structure schematic view of the extrusion plate one and the extrusion plate two in the utility model.

[0030] Legend:

[0031] 1, base; 2, moving block; 3, two-way threaded rod; 4, drive motor; 51, support frame; 52, rotating shaft; 53, moving rod; 54, support; 55, extrusion plate one; 56, extrusion plate two; 57, limiting rod; 58, return spring; 59, clamping groove; 61, limiting piece; 62, compression spring one; 63, limiting groove; 71, extrusion piece; 72, compression spring two. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Referring to Figure 1 , Figure 3 An embodiment provided by the utility model: a kind of intelligent sensor calibration clamping tool, including base 1, ensure that the stability of tool in the use process, guarantee that clamping tool can be stably placed when calibration operation, not easily shake or shift, influence the accuracy of sensor calibration, base 1 outer side is provided with moving block 2, can be moved in position along base 1, to adjust the position of entire clamping mechanism, moving block 2 inner wall is rotatably connected with two-way threaded rod 3, when rotating, can be moved by screw transmission, so that support frame 51 moves relatively in moving block 2 inner wall, in turn drive clamping assembly to carry out clamping or loosening operation to intelligent sensor, moving block 2 outer side is fixedly connected with drive motor 4, provides power source for the rotation of two-way threaded rod 3, this technique is prior art, therefore, do not repeat, two-way threaded rod 3 is fixedly connected on the output shaft outer side of drive motor 4, moving block 2 inner wall is provided with clamping mechanism, clamping mechanism includes clamping assembly and adjusting assembly, clamping assembly includes support frame 51, is provided with two groups, provides installation position for rotating shaft 52, limiting piece 61 etc., guarantees the stable work of each component, while support frame 51 upper portion is provided with scale line, support frame 51 is slidably connected in moving block 2 inner wall, two-way threaded rod 3 is screwed in the inner wall of support frame 51.

[0034] Referring to Figure 3 、 Figure 4 and Figure 6The upper part of the support frame 51 is rotationally connected with a rotating shaft 52, which can rotate on the upper part of the support frame 51, provides a rotating connection point for the supporting piece 54, and enables the supporting piece 54 to rotate around the rotating shaft 52, thereby driving the extrusion plate one 55 and the extrusion plate two 56 to adjust the angle, the inner wall of the rotating shaft 52 is slidably connected with a moving rod 53, the angle between the extrusion plate one 55 and the extrusion plate two 56 can be changed through the sliding of the moving rod 53, the clamping action on the intelligent sensor of different sizes is realized, the outer side of the rotating shaft 52 is fixedly connected with the supporting piece 54, which is used for supporting the extrusion plate one 55 and the extrusion plate two 56, the upper part of the supporting piece 54 is rotationally connected with the extrusion plate one 55, the lower part of the supporting piece 54 is rotationally connected with the extrusion plate two 56, the rear part of the moving rod 53 is slidably connected with the inner wall of the extrusion plate one 55 and the extrusion plate two 56, and directly contacts the intelligent sensor, and the clamping operation on the sensors of different specifications and models is realized by changing the angle between the two.

[0035] With reference to Figure 4 - Figure 6 A clamping groove 59 is formed in the upper part of the moving rod 53, the inner wall of the supporting piece 54 is slidably connected with a limiting rod 57, one end of the limiting rod 57 extends out of the supporting piece 54, which is convenient for an operator to press and cooperate with the clamping groove 59 on the moving rod 53, when the limiting rod 57 is inserted into the clamping groove 59, the position of the moving rod 53 can be fixed, and the state of the extrusion plate one 55 and the extrusion plate two 56 is further fixed, the limiting rod 57 and the supporting piece 54 are elastically connected through a return spring 58, one end of a compression spring one 62 is fixedly connected to the outer side of a limiting piece 61, the other end of the compression spring one 62 is fixedly connected to the inner wall of the support frame 51, the limiting rod 57 is provided with elastic force, so that it can keep the state of being inserted into the clamping groove 59 when it is not subjected to external force, and the stability of clamping is ensured.

[0036] With reference to Figure 3 The adjusting assembly comprises a limiting piece 61, the limiting piece 61 is slidably connected to the inner wall of the support frame 51, and is always attached to the inner wall of a limiting groove 63 on the outer side of the rotating shaft 52 under the elastic action of the compression spring one 62, the limiting piece 61 and the support frame 51 are elastically connected through the compression spring one 62, the outer side of the rotating shaft 52 is provided with the limiting groove 63, the limiting piece 61 is attached to the inner wall of the limiting groove 63, the limiting piece 61 cooperates with the limiting groove 63 to limit the rotating angle of the rotating shaft 52, the limiting piece 61, the compression spring one 62 and the limiting groove 63 are provided with multiple groups, the multiple groups of the limiting piece 61, the compression spring one 62 and the limiting groove 63 are uniformly distributed around the center line of the rotating shaft 52, the rotating angle of the rotating shaft 52 can be limited and positioned, the rotating shaft 52 can be accurately stopped at the required position when the angle of the extrusion plate one 55 and the extrusion plate two 56 is adjusted, the accurate clamping on the sensor of different shapes is realized, and the rotating limiting effect is also achieved, which prevents the rotating shaft 52 from being excessively rotated to affect the clamping effect.

[0037] With reference to Figure 3 and Figure 6The plurality of clamping grooves 59 are evenly arranged on the outer side of the moving rod 53 and are matched with the limiting rods 57, so that the precise positioning of the moving rod 53 at different positions can be realized. The limiting rods 57 are inserted into the inner wall of the clamping grooves 59. The rear side of the moving rod 53 is arranged in a T shape. The T shape increases the contact area and friction force between the moving rod 53 and the inner wall of the extrusion plate one 55 and the extrusion plate two 56. When the position of the extrusion plate is adjusted by sliding the moving rod 53, the force can be more smoothly and stably transmitted, so that the action of the extrusion plate is more stable. The stability of clamping the sensor is ensured. The shaking or displacement of the sensor during the clamping process is avoided. The stability of the intelligent sensor during the calibration process is ensured. The anti-skid pads are arranged on the outer sides of the extrusion plate one 55 and the extrusion plate two 56. The friction force with the surface of the sensor is increased. The sliding of the sensor during the clamping process is prevented. The stability of clamping is ensured.

[0038] Referring to Figure 2 The inner wall of the moving block 2 is provided with a limiting assembly. The limiting assembly comprises an extrusion piece 71. The extrusion piece 71 is slidingly connected to the inner wall of the moving block 2. When it is necessary to adjust the position of the moving block 2, the extrusion piece 71 is pressed to overcome the elastic force of the compression spring two 72, so that the limitation of the moving block 2 is released. Therefore, the moving block 2 can be moved. The side close to the base 1 of the extrusion piece 71 is arranged in a circular arc surface, which is convenient for contacting the surface of the base 1. The outer side of the extrusion piece 71 is elastically connected to the moving block 2 through the compression spring two 72. The elastic force of the compression spring two 72 is provided for the extrusion piece 71. When the extrusion piece 71 is not subjected to external force, the limiting state of the moving block 2 can be maintained. The stability of the moving block 2 during the calibration process is ensured.

[0039] Working principle: in use, the size and shape of the sensor to be calibrated are observed. The limiting rod 57 is pressed to overcome the elastic force of the reset spring 58 and slide out of the clamping groove 59. The moving rod 53 is no longer fixed and can slide in the rotating shaft 52. The extrusion plate one 55 and the extrusion plate two 56 change the included angle. After adjusting to the appropriate position, the limiting rod 57 is released. The reset spring 58 pushes the limiting rod 57 to insert into the corresponding clamping groove 59. The position of the moving rod 53 is fixed. The preliminary size adaptation adjustment of the sensor is completed.

[0040] The driving motor 4 is started. The driving motor 4 drives the bidirectional threaded rod 3 to rotate. Since the bidirectional threaded rod 3 is threadedly connected with the support frame 51, the two groups of support frames 51 move axially along the bidirectional threaded rod 3 in the inner wall of the moving block 2. With the movement of the support frame 51, the whole clamping assembly is brought close to or away from the sensor until the extrusion plate one 55 and the extrusion plate two 56 contact and clamp the sensor. The anti-skid pads on the outer side of the extrusion plate increase the friction force with the surface of the sensor, so that the sensor is prevented from sliding during the clamping process.

[0041] When it is needed to rotate the rotating shaft 52 to adjust the angle of the pressing plate, the limiting member 61 is pushed to be separated from the current limiting groove 63 against the elastic force of the compression spring 62, the rotating shaft 52 is rotated to the appropriate angle, the limiting member 61 is released, and the limiting member 61 is clamped into the new limiting groove 63 under the action of the compression spring 62 to fix the rotating angle of the rotating shaft 52, so that the adjustment of the angle of the sensor is realized.

[0042] If the calibration environment requires adjustment of the position of the sensor, the pressing member 71 in the inner wall of the moving block 2 is pressed to separate the arc surface on the side of the pressing member 71 close to the base 1 from the limitation on the moving block 2 against the elastic force of the compression spring 72, so that the position of the moving block 2 on the base 1 can be moved. After being adjusted to the appropriate position, the pressing member 71 is released, the compression spring 72 pushes the pressing member 71 to reset, and the position of the moving block 2 is limited again, so that the adjustment of the position of the sensor is completed.

[0043] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. An intelligent sensor calibration clamping tool comprising a base (1), characterized in that: The outer side of the base (1) is provided with a moving block (2), the inner wall of the moving block (2) is rotatably connected with a bidirectional threaded rod (3), the outer side of the moving block (2) is fixedly connected with a driving motor (4), the bidirectional threaded rod (3) is fixedly connected on the output shaft of the driving motor (4), the inner wall of the moving block (2) is provided with a clamping mechanism, the clamping mechanism comprises a clamping assembly and an adjusting assembly, the clamping assembly comprises a support frame (51), the support frame (51) is slidably connected on the inner wall of the moving block (2), the bidirectional threaded rod (3) penetrates through and is threadedly connected on the inner wall of the support frame (51), a rotating shaft (52) is rotatably connected on the upper portion of the support frame (51), a moving rod (53) is slidably connected on the inner wall of the rotating shaft (52), a supporting piece (54) is fixedly connected on the outer side of the rotating shaft (52), an extrusion plate one (55) is rotatably connected on the upper portion of the supporting piece (54), an extrusion plate two (56) is rotatably connected on the lower portion of the supporting piece (54), and the moving rod (53) is slidably connected on the inner wall of the extrusion plate one (55) and the extrusion plate two (56).

2. The intelligent sensor calibration fixture of claim 1, wherein: A clamping groove (59) is formed on the upper portion of the moving rod (53), and a limiting rod (57) is slidably connected on the inner wall of the supporting piece (54).

3. The intelligent sensor calibration fixture of claim 1, wherein: The adjusting assembly comprises a limiting piece (61), the limiting piece (61) is slidably connected on the inner wall of the support frame (51), the limiting piece (61) and the support frame (51) are elastically connected through a compression spring one (62), and a limiting groove (63) is formed on the outer side of the rotating shaft (52).

4. The intelligent sensor calibration fixture of claim 3, wherein: One end of the compression spring one (62) is fixedly connected on the outer side of the limiting piece (61), and the other end of the compression spring one (62) is fixedly connected on the inner wall of the support frame (51).

5. The smart sensor calibration fixture of claim 3, wherein: The limiting piece (61), the compression spring one (62) and the limiting groove (63) are provided in multiple groups, and the multiple groups of the limiting piece (61), the compression spring one (62) and the limiting groove (63) are evenly distributed about the center line of the rotating shaft (52).

6. The intelligent sensor calibration fixture of claim 2, wherein: Multiple groups of the clamping grooves (59) are evenly arranged on the outer side of the moving rod (53), the limiting rod (57) is inserted into the inner wall of the clamping groove (59), and the rear side of the moving rod (53) is provided in a T shape.

7. The smart sensor calibration fixture of claim 1, wherein: The outer sides of the extrusion plate one (55) and the extrusion plate two (56) are provided with anti-skid pads.

8. The smart sensor calibration fixture of claim 1, wherein: The inner wall of the moving block (2) is provided with a limiting assembly, the limiting assembly comprises an extrusion piece (71), the extrusion piece (71) is slidably connected on the inner wall of the moving block (2), one side of the extrusion piece (71) close to the base (1) is provided in a circular arc surface, and the outer side of the extrusion piece (71) and the moving block (2) are elastically connected through a compression spring two (72).