Ceramic embedded type anti-corrosion flow meter floater and metal tube floater flow meter
By using a ceramic measuring edge and a fluoroplastic float body in the float flowmeter, the problem of float deformation under high temperature conditions was solved, and the accuracy and stability of flow velocity measurement under high temperature conditions were achieved.
Patent Information
- Application Number
- CN202520779642.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-22
AI Technical Summary
Existing float flowmeters deform at high temperatures, affecting fluid measurement accuracy and becoming stuck on the inner wall, leading to inaccurate measurements.
The measuring edge is made of ceramic material and combined with the fluoroplastic float body. The high temperature resistance of ceramic and the corrosion resistance of fluoroplastic ensure that the measuring edge does not deform at high temperatures, enhances the reaction force, and improves the measurement accuracy.
Maintaining the rigidity of the measuring edge under high-temperature conditions provides a stable reaction force, ensuring accurate float buoyancy and improving the precision and applicability of flow velocity measurement.
Smart Images
Figure CN223954948U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to flowmeter technical field, concretely is a kind of ceramic inlay formula anticorrosive flowmeter float. BACKGROUND
[0002] Float flowmeter is usually measured by the floating condition of float on guide rod to measure the flow rate of internal fluid;When fluid enters into float flowmeter, and push float guide rod floats in the inner chamber of float flowmeter, when the measuring outer edge of float is against the inner wall of float flowmeter, float slowly floats up by its floating force, and the flow rate of fluid is measured by measuring the value of float floating.
[0003] The measuring outer edge of float in prior art is usually made of molded fluoroplastic material, when the fluid to be measured is high-temperature fluid or the ambient temperature of measurement is higher, the measuring outer edge of float will be deformed under the action of high temperature, and if fine measurement is carried out on small flow, not only the measurement value is not accurate enough, but also the measuring outer edge is stuck on the inner wall of float flowmeter due to deformation, which affects the floating of float and further affects the measurement accuracy of float flowmeter. SUMMARY
[0004] In view of the fact that the measuring outer edge of float in prior art is deformed due to high temperature, which affects the measurement accuracy of fluid, the utility model provides a ceramic inlay formula anticorrosive flowmeter float.
[0005] The utility model provides a ceramic inlay formula anticorrosive flowmeter float, which comprises a float guide rod, a float body fixedly installed on the float guide rod, and a ceramic measuring edge tightly installed on the float body.
[0006] The ceramic measuring edge comprises a sleeve joint portion tightly installed on the float body and a measuring portion arranged outside the sleeve joint portion, and the sleeve joint portion and the measuring portion are integrally formed by ceramic material.
[0007] Further, a plurality of protrusions are arranged on the inner side of the sleeve joint portion for pressing and fitting on the outer wall surface of the float body.
[0008] Further, the float body is a stepped shaft, and the sleeve joint portion is positioned by abutting against the shaft shoulder of the stepped shaft.
[0009] Further, the float body is made of fluoroplastic material, and comprises a large-diameter section, a medium-diameter section and a small-diameter section with diameters decreasing in sequence;The upper end of the ceramic measuring edge abuts against the lower side of the large-diameter section, and the lower end is fixedly installed on the outer side surface of the medium-diameter section by hot melting fluoroplastic material.
[0010] The utility model also provides a metal pipe float flowmeter, including metal shell, the fluid channel of setting in the metal shell inside, the fluid inlet of setting in the top of fluid channel, the fluid outlet of setting in the bottom of fluid channel and the ceramic inlay type anticorrosive flowmeter float that sets through stop piece in the fluid channel.
[0011] Compared with the prior art, the utility model has the beneficial effects that:
[0012] The utility model discloses a ceramic side measuring edge is arranged outside the float main part, when the fluid to be measured is high-temperature fluid or the measuring environment is the environment of higher temperature, the ceramic measuring edge is not affected by temperature and can not easily deform by the high-temperature resistance of the ceramic, which further expands the application range of the float and enhances the practicability of the float.
[0013] It should be understood that the content described in the utility model content part is not intended to limit the key or important features of the embodiments of the utility model, nor is it intended to limit the scope of the utility model. Other features of the utility model will become apparent through the following description. BRIEF DESCRIPTION OF DRAWINGS
[0014] The utility model will be further explained in detail below in combination with the drawings and specific embodiments,
[0015] Figure 1 It is the ceramic inlay type anticorrosive flowmeter float structure diagram before hot melt welding.
[0016] Figure 2 It is the ceramic inlay type anticorrosive flowmeter float structure diagram after hot melt welding.
[0017] Figure 3 It is the ceramic measuring edge sectional structure drawing.
[0018] Figure 4 It is the ceramic measuring edge plan view structure drawing.
[0019] Figure 5 It is Figure 4 The enlarged view of the middle A.
[0020] Figure 6 It is the metal pipe float flowmeter structure drawing of internal installation ceramic inlay type anticorrosive flowmeter float.
[0021] The reference signs in the drawings: 11, float guide rod; 12, float main body; 121, large diameter section; 122, medium diameter section; 123, small diameter section; 13, ceramic measuring edge; 131, sleeve joint part; 132, measuring part; 133, protrusion; 134, measuring section;
[0022] 2, metal shell; 3, fluid passage; 4, fluid inlet; 5, fluid outlet; 6, stopper. DETAILED DESCRIPTION
[0023] The utility model will be explained further in detail now in combination with the drawings. These drawings are all simplified schematic diagrams, and only the basic structure of the utility model is schematically shown, so it only shows the structure related to the utility model.
[0024] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another component, it can be directly disposed on the other component or indirectly disposed on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to the other component.
[0025] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0026] Please refer to Figures 1-6 The utility model provides a kind of ceramic inlay type anticorrosive flowmeter float and metal pipe float flowmeter, including float guide rod 11, float main body 12 of fixed installation on float guide rod 11 and ceramic measuring edge 13 of fastening installation on float main body 12, ceramic measuring edge 13 includes sleeve joint part 131 of close fitting installation on float main body 12 and the measuring part 132 of being set to the outside of sleeve joint part 131, sleeve joint part 131 and measuring part 132 are integrally formed using ceramic material.
[0027] The ceramic measuring edge 13 is arranged outside the float body 12, so that when the fluid to be measured is a high-temperature fluid or the measurement environment is a high-temperature environment, the ceramic measuring edge 13 is not affected by temperature due to the high-temperature resistance of the ceramic, and the ceramic measuring edge 13 is not prone to deformation, thereby further expanding the application range of the float and enhancing the practicability of the float. When the float body 12 is driven to start moving by the fluid, the ceramic measuring edge 13 can still maintain a hard shape, and when the ceramic measuring edge 13 is clamped with the inner wall of the float flowmeter, the ceramic measuring edge 13 is still in a hard shape due to the temperature resistance, thereby better providing a reaction force for the float body 12 to float upward, so that the flow rate of the fluid can be more accurately measured.
[0028] In the embodiment, the float guide rod 11 and the float body 12 are fixedly installed. When the float guide rod 11 is installed in the float flowmeter, the fluid flow drives the float guide rod 11 to move up and down in the fluid inner cavity of the float flowmeter. When the fluid drives the float body 12 to move downward, the clamping portion is clamped with the inner wall of the float flowmeter, and then a reaction force is transmitted to the float to make it float upward. At this time, the flow rate of the fluid passing through the flowmeter can be calculated by reading the floating value of the float body 12.
[0029] Further, the float body 12 includes an inner core sleeved on the float guide rod 11 and a float shell installed on the outer side of the inner core. The inner core is made of magnetic stainless steel material. The use of the material can remotely read the floating position of the float, so that the float can be applied to various float flowmeters, thereby enhancing the practicability of the float and the convenience of data measurement.
[0030] Further, the float shell is made of fluoroplastic material. The material has the characteristics of high-temperature resistance and corrosion resistance, and the surface of the fluoroplastic material has small friction and surface tension, and can not adhere to any substances. Therefore, the shell made of fluoroplastic material can make the fluid flow more smoothly in the fluid passage 3. When the float is driven downward by the fluid, the fluid can not adhere to the surface of the float, and the upward floating resistance caused by the material can be eliminated when the float floats upward, thereby ensuring the accuracy of fluid speed measurement. When the fluid is a fluid with strong corrosion resistance or high temperature, the shell can better adapt to the flow of the fluid.
[0031] As shown in FIG. 1, Figure 4 The inner side of the sleeve portion 131 is provided with a plurality of protrusions 133 for pressing and fitting on the outer wall surface of the float body 12.
[0032] In the embodiment, the connection of the ceramic measuring edge 13 and the float body 12 is that the sleeve joint part 131 is pressed against the outside of the float body 12, the contact area of the connection part and the outer wall of the float body 12 is increased by the setting of the protrusion 133, and then the friction is increased, so that the sleeve joint part 131 can be tightly pressed against the outside of the float body 12, and the tightness and stability of the connection of the ceramic measuring edge 13 and the float body 12 are ensured.
[0033] As shown in Figure 2 and Figure 3 , the float body 12 is a stepped shaft, and the sleeve joint part 131 is positioned by abutting against the shaft shoulder of the stepped shaft.
[0034] In the embodiment, the position of the ceramic measuring edge 13 ensures that the sleeve joint part 131 and the outer wall of the large-diameter section 121 are in the same plane, and the clamping part is a component protruding from the outer wall of the float body 12, so that the smoothness during the flow of fluid is ensured.
[0035] Further, as shown in Figure 3 , the measuring part 132 is provided with a measuring section 134 for adapting to the inner wall of the flowmeter, and when the float is driven downward by the fluid, the measuring section 134 will be attached to the inner wall of the float flowmeter, so that the flow rate of the fluid can be more accurately calculated.
[0036] As shown in Figure 1 and Figure 2 , the float body 12 is made of fluoroplastic material, and the float body 12 includes a large-diameter section 121, a medium-diameter section 122 and a small-diameter section 123 in sequence from large to small; the upper end of the ceramic measuring edge 13 abuts against the lower side of the large-diameter section 121, and the lower end is fixedly installed on the outer side of the medium-diameter section 122 by hot melting fluoroplastic material.
[0037] In the embodiment, the fluoroplastic end corner part of the outer side wall at the bottom of the medium-diameter section 122 is high-temperature hot-melted, so that the fluoroplastic material is dissolved under the action of high temperature, the bottom of the ceramic measuring edge 13 can be fixedly and hot-meltedly installed on the float body 12 through the dissolution of the fluoroplastic material, and the hot-melted end after hot-melted installation is arc-shaped and no longer has sharp edges and corners, so that the smooth flow of fluid can be further ensured.
[0038] The utility model also provides a metal pipe float flowmeter, as shown in Figures 1-6 , comprising a metal shell 2, a fluid passage 3 arranged in the metal shell 2, a fluid inlet 4 arranged at the top of the fluid passage 3, a fluid outlet 5 arranged at the bottom of the fluid passage 3 and a ceramic inlaid type corrosion-resistant flowmeter float as above arranged in the fluid passage 3 through a stop piece 6.
[0039] In the embodiment, fluid flows into the fluid passage 3 from the fluid inlet 4, pushes the float guide rod 11 in the fluid passage 3 to move downward, after the measuring part 132 of the float body 12 is clamped on the inner wall of the metal shell 2, the float is floated upward by the reaction force and the floating force of the float, the flow velocity of the fluid is measured by the floating scale of the float, and finally the fluid flows out from the fluid outlet 5.
[0040] It is further explained that the inner wall clamped with the measuring part 132 in the fluid passage 3 is inclined at an angle of 30 degrees, and the measuring section 134 of the measuring part 132 is also inclined at an angle of 30 degrees, so that when the float moves downward, the measuring section 134 can be closely attached to the inner wall of the fluid passage 3, so that the inner wall can provide sufficient reaction force to the float, further enabling the float to quickly float upward according to its own floating force, thereby shortening the measurement time and ensuring the accuracy of the fluid flow rate measurement.
[0041] It should be understood that the specific embodiments described above are only used to explain the present application, and are not used to limit the present application. The obvious changes or modifications derived from the spirit of the present application are still within the protection scope of the present application.
Claims
1. A ceramic inlay corrosion-proof flowmeter float, characterized by, The application relates to a ceramic inlaid type corrosion-proof flowmeter float, which comprises a float guide rod (11), a float body (12) fixedly installed on the float guide rod (11) and a ceramic measuring edge (13) tightly installed on the float body (12). The ceramic measuring edge (13) comprises a sleeve joint part (131) tightly installed on the float body (12) and a measuring part (132) arranged outside the sleeve joint part (131), and the sleeve joint part (131) and the measuring part (132) are integrally formed by using ceramic material.
2. The ceramic-tiled corrosion-proof flowmeter float of claim 1 wherein, The inside of the sleeve joint part (131) is provided with a plurality of protrusions (133) used for pressing and tightly fitting on the outer wall surface of the float body (12).
3. The ceramic-tiled corrosion-proof flowmeter float of claim 1 wherein, The float body (12) is a stepped shaft, and the sleeve joint part (131) is positioned by abutting against the shaft shoulder of the stepped shaft.
4. The ceramic-tiled corrosion-proof flowmeter float of claim 3 wherein, The float body (12) is made of fluoroplastic material, the float body (12) comprises a large-diameter section (121), a medium-diameter section (122) and a small-diameter section (123) with diameters decreasing in sequence, the upper end of the ceramic measuring edge (13) abuts against the lower side of the large-diameter section (121), and the lower end is fixedly installed on the outer side surface of the medium-diameter section (122) by using hot melt fluoroplastic.
5. A metal tube float flowmeter characterized by, The application relates to a ceramic inlaid type corrosion-proof flowmeter float, which comprises a ceramic inlaid type corrosion-proof flowmeter float, a metal shell (2), a fluid channel (3) arranged in the metal shell (2), a fluid inlet (4) arranged at the top of the fluid channel (3), a fluid outlet (5) arranged at the bottom of the fluid channel (3) and a ceramic inlaid type corrosion-proof flowmeter float according to any one of claims 1-4 arranged in the fluid channel (3) through a stopper (6).