High-voltage connector installation tool

By using automated installation fixtures, the waterproof ring and tail cap are installed automatically through cylinder drive and precise positioning mechanism, which solves the problems of low efficiency and poor accuracy of manual installation in the existing technology, and improves production efficiency and product quality.

CN223957053UActive Publication Date: 2026-02-27SHIYAN DONGFENG FUDIAN AUTOMOBILE ELECTRICAL CO LTD
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Patent Information

Application Number
CN202520524915.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-27
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

The current installation method for waterproof rings and tail caps of high-voltage connectors relies on manual operation, which leads to installation deformation, long time, low accuracy and high labor intensity. The efficiency and accuracy of existing automated equipment are still not high.

Method used

The automated installation fixture includes a platform, a production line, first and second drive mechanisms, a positioning mechanism, and first and second stops. The waterproof ring and tail cap are installed automatically by means of a cylinder drive, and precise positioning and coordinated movement are achieved by means of guide rails, slide plates, positioning holes and proximity switches.

Benefits of technology

It improved production efficiency and product quality, reduced the labor intensity of operators, and enabled the efficient and automated installation of high-voltage connectors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-voltage connector installation tool, which relates to the technical field of connector assembly, and comprises a platform, a wire body, a first driving mechanism, a second driving mechanism, and a positioning mechanism, a first baffle block and a second baffle block which are sequentially arranged on the platform from front to back, the positioning mechanism is provided with a positioning cavity, and the front end of the high-voltage connector is inserted into the positioning cavity; the front end of the wire body is inserted into the rear end of the high-voltage connector, the rear end of the wire body is slidably inserted into the second stop block, and the upper end of the first stop block abuts against the wire body. A waterproof ring sleeves a position, between the high-voltage connector and the first stop block, of the wire body; a tail cover sleeves a position, between the first stop block and the second stop block, of the wire body; the first driving mechanism is used for driving the positioning mechanism to translate forwards and backwards; the second driving mechanism is used for driving the first stop block to lift. The device is simple in structure and convenient to achieve, automatic installation is adopted, and production efficiency and product quality are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to connector assembly technical field, specifically to a high pressure connector mounting tool. BACKGROUND

[0002] The existing high pressure connector waterproof ring and tail cover generally adopt manual installation mode, that is, the operator directly presses the waterproof ring and tail cover on the connector. This mode not only causes the deformation of the waterproof ring during installation and long processing time, but also has low consistency of tail cover assembly and high labor intensity of the operator.

[0003] The Chinese patent document "Connector tail cover mounting tool" (Patent Application No. 202022416486.0) discloses a connector tail cover mounting tool, which has a tail cover placement hole on the pressing plate and a connector placement position on the positioning model. The tail cover and the connector are placed in the preset positions, and then the connector is pressed toward the tail cover by using the movable plate pushing device to complete the pressing assembly. However, this mode still adopts manual installation, and the work efficiency and installation precision are still low. UTILITY MODEL CONTENTS

[0004] In view of the defects in the prior art, the utility model aims to provide a high pressure connector mounting tool, which adopts automatic installation and improves efficiency.

[0005] To achieve the above purpose, the utility model adopts the technical scheme of a high pressure connector mounting tool, which comprises a platform, a wire body, a first driving mechanism, a second driving mechanism, and a positioning mechanism, a first stop block and a second stop block arranged in sequence from front to back on the platform. The positioning mechanism is provided with a positioning cavity, and the front end of the high pressure connector is inserted and assembled in the positioning cavity. The front end of the wire body is inserted and assembled in the rear end of the high pressure connector, and the rear end of the wire body is slidingly inserted and assembled in the second stop block. The upper end of the first stop block abuts against the wire body. A waterproof ring is sleeved on the position between the high pressure connector and the first stop block, and a tail cover is sleeved on the position between the first stop block and the second stop block. The first driving mechanism is used to drive the positioning mechanism to translate forward and backward. The second driving mechanism is used to drive the first stop block to lift.

[0006] Further improvement lies in that the platform is provided with a guide rail, the positioning mechanism comprises a sliding plate slidingly arranged in the guide rail, the front end of the sliding plate is provided with a connecting block connected with the first driving mechanism, and the rear end of the sliding plate is provided with a support supporting the high pressure connector. The sliding plate is provided with a mounting seat, and the positioning cavity is connected with the mounting seat through a first pin shaft.

[0007] Further improvement lies in that the side of the positioning cavity is provided with a positioning hole, and a V-shaped spring steel plate is arranged between the bottom of the positioning cavity and the sliding plate; the sliding plate is provided with a positioning seat, and the positioning seat is provided with a positioning pin matched with the positioning hole.

[0008] Further improvement lies in that a fool-proof guide groove matched with the high-pressure connector is arranged in the positioning cavity, and the rear end surface of the sliding plate is provided with a C proximity switch.

[0009] Further improvement lies in that the lower end of the first stop block is connected with the second driving mechanism, and the upper end of the first stop block is provided with a guide groove matched with the wire body.

[0010] Further improvement lies in that the second stop block comprises a fixed block and a turnover block, the lower end of the fixed block is fixedly connected with the platform, the turnover block is arranged at the upper end of the fixed block through a second pin shaft, and a guide channel for the wire body to pass through is arranged between the fixed block and the turnover block.

[0011] Further improvement lies in that a bolt is further arranged, and the bolt is sequentially inserted into the turnover block and the fixed block to realize fixation.

[0012] Further improvement lies in that the first driving mechanism and the second driving mechanism are both air cylinders, an A proximity switch is arranged on the cylinder body of the first driving mechanism, and a B proximity switch is arranged on the cylinder body of the second driving mechanism.

[0013] Further improvement lies in that a base is further arranged below the platform, the base is connected with the platform through a stand column, a first control valve for controlling the first driving mechanism is arranged on the platform, and a second control valve for controlling the second driving mechanism is arranged on the base.

[0014] Further improvement lies in that the rear end of the outer side wall of the high-pressure connector is provided with a clamping block, and the tail cover is provided with a clamping groove matched with the clamping block.

[0015] The utility model discloses beneficial effect lies in:

[0016] The utility model discloses simple structure is convenient for realizing, adopts automation installation, improves production efficiency and product quality. DRAWINGS

[0017] Figure 1 It is the perspective view of high pressure connector installation frock in the utility model embodiment;

[0018] Figure 2 It is the front view of high pressure connector installation frock in the utility model embodiment;

[0019] Figure 3 It is the plan view of high pressure connector installation frock in the utility model embodiment;

[0020] Figure 4 It is the left view of the high-voltage connector installation tool in the embodiment of the utility model;

[0021] Figure 5 It is the right view of the high-voltage connector installation tool in the embodiment of the utility model;

[0022] Figure 6 It is the structural schematic view of the positioning mechanism in the embodiment of the utility model;

[0023] Figure 7 It is the front view of the positioning mechanism in the embodiment of the utility model;

[0024] Figure 8 It is the structural schematic view of the first stopper in the embodiment of the utility model;

[0025] Figure 9 It is the structural schematic view of the second stopper in the embodiment of the utility model;

[0026] Figure 10 It is the structural schematic view of the wire body in the embodiment of the utility model.

[0027] Reference signs:

[0028] 1-high-voltage connector;11-waterproof ring;12-tail cover;13-clamping block;14-clamping groove;

[0029] 2-platform;21-guide rail;22-stand;23-base;

[0030] 3-positioning mechanism;301-slideway;302-connection block;303-mounting seat;304-first pin shaft;305-positioning seat;306-positioning pin;307-stand;308-C proximity switch;309-positioning cavity;310-positioning hole;311-V-shaped spring steel plate;312-foolproof guide groove;

[0031] 4-first stopper;41-guide groove;

[0032] 5-second stopper;51-fixed block;52-overturning block;53-second pin shaft;54-guide channel;55-latch;

[0033] 6-wire body;

[0034] 7-first drive mechanism;71-first control valve;72-A proximity switch;

[0035] 8-second drive mechanism;81-second control valve;82-B proximity switch. DETAILED DESCRIPTION

[0036] The embodiments of the present application are described in detail below, of which the example embodiments are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout.

[0037] In the description of the present application, it should be noted that for the terms of orientation, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate the orientation and positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and cannot be understood as limiting the specific protection scope of the present application.

[0038] In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. Therefore, the "first" and "second" features defined can explicitly or implicitly include one or more features, and in the description of the present application, the meaning of "several" and "several" is two or more, unless otherwise explicitly specified.

[0039] The technical scheme of the present application and its beneficial effects are made clearer and more explicit by further describing the specific embodiments of the present application in combination with the drawings of the specification. The description of the embodiments below is exemplary and is intended to explain the present application, and cannot be understood as limiting the present application.

[0040] Referring to Figures 1-5As shown in the utility model embodiment provides a kind of high-pressure connector installation tool, including platform 2, still including line body 6, first drive mechanism 7, second drive mechanism 8, and positioning mechanism 3, first stopper 4 and second stopper 5 are sequentially arranged on platform 2 from front to back;Positioning mechanism 3 is provided with positioning cavity 309, and the front end of high-pressure connector 1 is inserted into positioning cavity 309;The front end of line body 6 is inserted into the rear end of high-pressure connector 1, and the rear end of line body 6 is slidingly inserted into second stopper 5, and the upper end of first stopper 4 is abutted on line body 6;Water ring 11 is sleeved on the position between high-pressure connector 1 and first stopper 4 of line body 6, and tail cover 12 is sleeved on the position between first stopper 4 and second stopper 5 of line body 6;First drive mechanism 7 is used to drive positioning mechanism 3 to translate back and forth;Second drive mechanism 8 is used to drive first stopper 4 to lift up and down.Specifically, first drive mechanism 7 and second drive mechanism 8 are both air cylinders, and A proximity switch 72 is arranged on the cylinder body of first drive mechanism 7, and B proximity switch 82 is arranged on the cylinder body of second drive mechanism 8.The high-pressure connector installation tool further includes a base 23 arranged below the platform 2, and the base 23 is connected to the platform 2 by a stand 22;The platform 2 is provided with a first control valve 71 for controlling the first drive mechanism 7, and the base 23 is provided with a second control valve 81 for controlling the second drive mechanism 8.

[0041] Referring to Figure 6 and Figure 7 As shown in the utility model embodiment provides a kind of high-pressure connector installation tool, including platform 2, still including line body 6, first drive mechanism 7, second drive mechanism 8, and positioning mechanism 3, first stopper 4 and second stopper 5 are sequentially arranged on platform 2 from front to back;Positioning mechanism 3 is provided with positioning cavity 309, and the front end of high-pressure connector 1 is inserted into positioning cavity 309;The front end of line body 6 is inserted into the rear end of high-pressure connector 1, and the rear end of line body 6 is slidingly inserted into second stopper 5, and the upper end of first stopper 4 is abutted on line body 6;Water ring 11 is sleeved on the position between high-pressure connector 1 and first stopper 4 of line body 6, and tail cover 12 is sleeved on the position between first stopper 4 and second stopper 5 of line body 6;First drive mechanism 7 is used to drive positioning mechanism 3 to translate back and forth;Second drive mechanism 8 is used to drive first stopper 4 to lift up and down.Specifically, first drive mechanism 7 and second drive mechanism 8 are both air cylinders, and A proximity switch 72 is arranged on the cylinder body of first drive mechanism 7, and B proximity switch 82 is arranged on the cylinder body of second drive mechanism 8.The high-pressure connector installation tool further includes a base 23 arranged below the platform 2, and the base 23 is connected to the platform 2 by a stand 22;The platform 2 is provided with a first control valve 71 for controlling the first drive mechanism 7, and the base 23 is provided with a second control valve 81 for controlling the second drive mechanism 8.

[0042] Referring to Figure 8 As shown in the utility model embodiment provides a kind of high-pressure connector installation tool, including platform 2, still including line body 6, first drive mechanism 7, second drive mechanism 8, and positioning mechanism 3, first stopper 4 and second stopper 5 are sequentially arranged on platform 2 from front to back;Positioning mechanism 3 is provided with positioning cavity 309, and the front end of high-pressure connector 1 is inserted into positioning cavity 309;The front end of line body 6 is inserted into the rear end of high-pressure connector 1, and the rear end of line body 6 is slidingly inserted into second stopper 5, and the upper end of first stopper 4 is abutted on line body 6;Water ring 11 is sleeved on the position between high-pressure connector 1 and first stopper 4 of line body 6, and tail cover 12 is sleeved on the position between first stopper 4 and second stopper 5 of line body 6;First drive mechanism 7 is used to drive positioning mechanism 3 to translate back and forth;Second drive mechanism 8 is used to drive first stopper 4 to lift up and down.Specifically, first drive mechanism 7 and second drive mechanism 8 are both air cylinders, and A proximity switch 72 is arranged on the cylinder body of first drive mechanism 7, and B proximity switch 82 is arranged on the cylinder body of second drive mechanism 8.The high-pressure connector installation tool further includes a base 23 arranged below the platform 2, and the base 23 is connected to the platform 2 by a stand 22;The platform 2 is provided with a first control valve 71 for controlling the first drive mechanism 7, and the base 23 is provided with a second control valve 81 for controlling the second drive mechanism 8.

[0043] Referring to Figure 9As shown, the second stopper 5 comprises a fixed block 51 and a turnover block 52, the lower end of the fixed block 51 is fixedly connected with the platform 2, the turnover block 52 is arranged at the upper end of the fixed block 51 through a second pin shaft 53, and a guide channel 54 for the wire body 6 to pass through is arranged between the fixed block 51 and the turnover block 52.

[0044] Referring to Figure 10 As shown, the rear end of the outer side wall of the high-voltage connector 1 is provided with a clamping block 13, and the tail cover 12 is provided with a clamping groove 14 matched with the clamping block 13.

[0045] The working principle of the utility model is:

[0046] When no parts are installed, the positioning mechanism is under the action force of the V-shaped spring steel plate, the cavity opening is upward, the high-voltage connector is conveniently assembled in the positioning cavity; after the high-voltage connector is placed in the positioning cavity, the positioning pin is inserted into the positioning hole of the positioning cavity, the waterproof ring is in front of the first stopper, the tail cover is in front of the second stopper, the second stopper is closed, the plug pin is inserted thereinto, the start switch is pressed, the piston of the first driving mechanism pops out, the sliding plate is pushed to move forward, the waterproof ring is blocked into the high-voltage connector, at this time, the C proximity switch senses the action, controls the first driving mechanism to retract, simultaneously, the A proximity switch is started, when the A proximity switch senses the return of the sliding block, the second driving mechanism retracts, the first stopper sinks, at this time, the B proximity switch senses the return of the first stopper, the piston of the first driving mechanism pops out again, the sliding plate is pushed to move forward, the tail cover is installed in place, at this time, the first driving mechanism is automatically returned after the stroke ends, and the reciprocating circulation is realized.

[0047] In the description of the specification, the description of the reference terms "one embodiment", "preferably", "example", "specific example" or "some examples" means that the specific features, structures, materials or characteristics described in combination with the embodiment or example are included in at least one embodiment or example of the utility model, and the illustrative description of the above terms in the specification does not necessarily refer to the same embodiment or example.

[0048] Through the description of the structure and principle above, those skilled in the art should understand that the utility model is not limited to the specific implementation manner above, the improvement and replacement of the technology known in the art on the basis of the utility model all fall within the protection scope of the utility model, which should be limited by the claims.

Claims

1. A high voltage connector installation tool comprising a platform (2) characterised in that: Also include line body (6), first drive mechanism (7), second drive mechanism (8), and from front to back in turn arranged on the platform (2) positioning mechanism (3), first stopper (4) and second stopper (5); The positioning mechanism (3) is provided with a positioning cavity (309), and the front end of the high-voltage connector (1) is inserted into the positioning cavity (309); The front end of the line body (6) is inserted into the rear end of the high-voltage connector (1), the rear end of the line body (6) is slidingly inserted into the second stopper (5), and the upper end of the first stopper (4) abuts against the line body (6); The position of the line body (6) between the high-voltage connector (1) and the first stopper (4) is sleeved with a waterproof ring (11), and the position of the line body (6) between the first stopper (4) and the second stopper (5) is sleeved with a tail cover (12); The first drive mechanism (7) is used for driving the positioning mechanism (3) to translate forward and backward; The second drive mechanism (8) is used for driving the first stopper (4) to ascend and descend.

2. The high voltage connector installation tool of claim 1, wherein: The platform (2) is provided with a guide rail (21), the positioning mechanism (3) includes a sliding plate (301), the sliding plate (301) is slidingly arranged on the guide rail (21), and the front end of the sliding plate (301) is provided with a connecting block (302) for connecting the first drive mechanism (7), the rear end of the sliding plate (301) is provided with a support (307) for supporting the high-voltage connector (1); The sliding plate (301) is provided with a mounting seat (303), and the positioning cavity (309) is connected with the mounting seat (303) through a first pin shaft (304).

3. The high voltage connector installation tool of claim 2, wherein: The side of the positioning cavity (309) is provided with a positioning hole (310), and the bottom of the positioning cavity (309) and the sliding plate (301) are provided with a V-shaped spring steel plate (311); The sliding plate (301) is provided with a positioning seat (305), and the positioning seat (305) is provided with a positioning pin (306) matched with the positioning hole (310).

4. The high voltage connector installation tool of claim 2, wherein: The positioning cavity (309) is provided with a foolproof guide groove (312) matched with the high-voltage connector (1), and the rear end surface of the sliding plate (301) is provided with a C proximity switch (308).

5. The high voltage connector installation tool of claim 1, wherein: The lower end of the first stopper (4) is connected with the second drive mechanism (8), and the upper end of the first stopper (4) is provided with a guide groove (41) matched with the line body (6).

6. The high voltage connector installation tool of claim 1, wherein: The second stopper (5) includes a fixed block (51) and a turnover block (52), the lower end of the fixed block (51) is fixedly connected with the platform (2), the turnover block (52) is arranged on the upper end of the fixed block (51) through a second pin shaft (53), and a guide channel (54) for the line body (6) to pass through is arranged between the fixed block (51) and the turnover block (52).

7. The high voltage connector installation tool of claim 6, wherein: Also include a latch (55), which is sequentially inserted into the turnover block (52) and the fixed block (51) to realize fixation.

8. The high voltage connector installation tool of claim 1, wherein: The first drive mechanism (7) and the second drive mechanism (8) are both air cylinders, and the cylinder body of the first drive mechanism (7) is provided with an A proximity switch (72), and the cylinder body of the second drive mechanism (8) is provided with a B proximity switch (82).

9. The high voltage connector installation tool of claim 1, wherein: Further comprising a base (23) arranged below the platform (2), the base (23) is connected with the platform (2) through a column (22); a first control valve (71) for controlling the first driving mechanism (7) is arranged on the platform (2), and a second control valve (81) for controlling the second driving mechanism (8) is arranged on the base (23).

10. The high voltage connector installation tool of claim 1, wherein: The outer side wall rear end of the high-voltage connector (1) is provided with a clamping block (13), and the tail cover (12) is provided with a clamping groove (14) matched with the clamping block (13).

Citation Information

Patent Citations

  • Connector tail cover installation tool

    CN213616450U