Semi-flexible laminating component for photovoltaic module laminating machine and photovoltaic module laminating machine
By using semi-flexible lamination components in the photovoltaic module laminator, combined with rigid lamination plates and high-temperature resistant elastic seals, the problems of easy damage to silicone plates and uneven lamination are solved, thereby improving the service life of the equipment and production efficiency.
Patent Information
- Application Number
- CN202520571798.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In existing photovoltaic module laminators, silicone sheets are easily damaged, lamination is uneven, and the need for frame fitting increases equipment costs. Furthermore, the mechanical drive device of the plate laminator is difficult to synchronize, resulting in low production efficiency.
The semi-flexible laminated component, including a rigid laminate and a high-temperature resistant elastic seal, is used. It is fixedly connected to the rigid laminate through mounting holes and supported by a laminate support mechanism to avoid contact between the silicone plate and the component, thus achieving uniform lamination.
It improves the service life of silicone sheets, reduces equipment costs, ensures lamination uniformity and production efficiency, and reduces the synchronization difficulty of mechanical drive devices.
Smart Images

Figure CN223957902U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module laminating technical field, especially photovoltaic module laminating machine's semi-flexible laminating part and photovoltaic module laminating machine for photovoltaic module laminating machine. BACKGROUND
[0002] With the continuous development of photovoltaic technology, the size of single photovoltaic module is bigger and bigger, which makes the size of laminating machine upper box bigger and bigger, and the deformation of laminating machine upper box under high temperature environment is bigger and bigger, causing uneven pressure phenomenon of solar cell module in the packaging process, uneven thickness of laminated module, causing local defects of battery module in the packaging process, low pass rate of finished product, and insufficient utilization of battery piece and other phenomena.
[0003] Currently, there are two kinds of lamination for photovoltaic modules, one is a structure of a rubber plate pressing type laminator, and the other is a structure of a plate pressing type laminator. The rubber plate pressing type laminator mainly comprises an upper box and a lower box, a silicon rubber plate is arranged at the opening of the lower end surface of the upper box, the silicon rubber plate seals the opening of the upper box, the lower box is provided with a laminating workbench, after the upper box and the lower box are closed, a sealed cavity is formed, the silicon rubber plate divides the sealed cavity into an upper vacuum cavity and a lower vacuum cavity, the upper vacuum cavity and the lower vacuum cavity are communicated with a vacuum device and an inflation device, during lamination, the lower vacuum cavity is vacuumized and the upper vacuum cavity is inflated, so that the silicon rubber plate expands towards the lower vacuum cavity and exerts pressure on the photovoltaic module. Since the silicon rubber plate is flexible, the lower vacuum cavity is vacuumized and the upper vacuum cavity is inflated, therefore, the silicon rubber plate is wrapped around the periphery of each photovoltaic module, which causes the periphery of the photovoltaic module to be subjected to a large pressure, so that the periphery of the photovoltaic module is thinner than other parts, resulting in uneven thickness of the photovoltaic module, and the silicon rubber plate covering the photovoltaic module is frequently stretched during the lamination and curing process, especially at the positions wrapping the four edges of the photovoltaic module, the stretching deformation is large, and the silicon rubber plate is prone to damage under high pressure and high temperature. Currently, the silicon rubber plate needs to be replaced once a month, which causes downtime and increases the maintenance workload. In addition, in order to prevent the silicon rubber plate from wrapping the photovoltaic module and causing uneven lamination of the photovoltaic module, a frame is currently used to cover the photovoltaic module, and one frame is required for each photovoltaic module. Moreover, the frame needs to be reflowed by a frame reflow line, which increases the equipment investment cost and production cost. The plate pressing type laminator mainly comprises a rigid laminating plate and a laminating workbench, a pressing frame and a sealing element are arranged on the lower surface of the rigid laminating plate, when the rigid laminating plate and the laminating workbench are closed, a sealed cavity is formed, the rigid laminating plate is driven by a mechanical driving device such as a hydraulic cylinder to vacuumize and laminate the photovoltaic module. Since the laminator of this structure adopts multiple mechanical driving devices, it is difficult for the actions of the mechanical driving devices to be consistent, and as the size of the photovoltaic module becomes larger and larger, the production capacity requirement of the photovoltaic laminator becomes higher and higher, the size of the rigid laminating plate also becomes larger and larger, and the rigid laminating plate works in a high temperature environment, therefore, in order to prevent the rigid laminating plate from deforming, the thickness and rigidity of the rigid laminating plate are required to be higher and higher, the thickness is often more than 100 mm, and in order to laminate the photovoltaic module uniformly, the flatness of the surface is also required to be high, which is difficult to apply in actual production. Practical new type content
[0004] The utility model discloses a photovoltaic module laminator's semi-flexible laminating component and photovoltaic module laminator aiming at the deficiencies of the prior art rubber plate type laminator, such as the silicon rubber plate being easy to damage and uneven lamination, and the need to install a frame to increase equipment cost investment, and the deficiencies of the plate type laminator, such as the high requirement for the rigid laminating plate and the difficulty for the mechanical driving device driving the laminating plate to achieve synchronous driving.
[0005] The technical scheme for solving the technical problems of the utility model is as follows:
[0006] A semi-flexible laminating component for photovoltaic module laminator, comprising a rigid laminating plate and a high-temperature-resistant elastic sealing member, the high-temperature-resistant elastic sealing member is in a whole surface shape, at least one mounting hole is arranged on the high-temperature-resistant elastic sealing member, a rigid laminating plate is arranged in each mounting hole, and the inner periphery of each mounting hole is fixedly and sealingly connected with the outer periphery of each rigid laminating plate;
[0007] The rigid laminating plate is in a rectangular shape, and the mounting hole is a rectangular hole.
[0008] The mounting hole is one.
[0009] A photovoltaic module laminator, comprising an upper box and a lower box, the lower box comprises a laminating workbench, the upper box is provided with a pressing component, when the upper box and the lower box are closed, the laminating workbench and the upper box form a sealed cavity, the sealed cavity is divided into an upper vacuum cavity and a lower vacuum cavity by the pressing component, the pressing component adopts the semi-flexible laminating component, the laminator further comprises a laminating plate supporting mechanism, the laminating plate supporting mechanism is fixedly connected with the rigid laminating plate, and the semi-flexible laminating component is supported by the laminating plate supporting mechanism, the outer periphery of the high-temperature-resistant elastic sealing member is clamped and fixed between the pressing frame and the upper box body, when the laminator is in a non-laminating position, the semi-flexible laminating component is in a suspended state, the high-temperature-resistant elastic sealing member is in a relaxed state, when the upper vacuum cavity is inflated, the semi-flexible laminating component is lowered to laminate the photovoltaic module under the action of the inflation pressure and / or the action of the laminating plate supporting mechanism, the high-temperature-resistant elastic sealing member moves downward with the rigid laminating plate and does not participate in laminating or support the rigid laminating plate, and the photovoltaic module is laminated by the rigid laminating plate.
[0010] The pressing frame comprises an upper pressing frame and a lower pressing frame, the upper pressing frame is fixedly arranged below the upper box body, the lower pressing frame is fixedly arranged below the upper pressing frame, and the periphery of the high-temperature-resistant elastic sealing member is clamped between the upper pressing frame and the lower pressing frame.
[0011] The laminator further comprises longitudinal pads and / or transverse pads, the longitudinal pads are arranged along the running direction of the laminator, the longitudinal pads are arranged on both sides of the inner surface of the rigid laminating plate, the longitudinal pads are arranged along the length of the rigid laminating plate and support the entire length, the transverse pads comprise a plurality of transverse pads, the transverse pads are arranged on the inner surface of the rigid laminating plate in a spaced manner perpendicular to the longitudinal pads, and the height of the longitudinal pads and the transverse pads is When laminating, the longitudinal pads and the transverse pads support the rigid laminating plate, and the position of the photovoltaic module is between the transverse pads.
[0012] The laminator is single-layer, and a conveying belt is arranged around the laminating workbench.
[0013] The laminating machine is multi-layer, each laminating machine is stacked up and down, the laminating machine in the middle layer, the laminating workbench of the upper laminating machine and the upper box of the lower laminating machine are arranged to form a composite box body, and the high-temperature-resistant transmission belt of the photovoltaic module is arranged around the composite box body; the high-temperature-resistant transmission belt of the upper laminating machine also serves as the isolation belt of the upper box of the lower laminating machine.
[0014] The laminating plate supporting mechanism comprises a spring, a fixed shaft and a shaft fixing plate, one end of the fixed shaft is fixedly connected with the rigid laminating plate in the upper vacuum cavity, and the other end is located outside the upper box body and movably connected with the upper box body through a through hole, the upper end of the fixed shaft is fixedly connected with the shaft pressing plate or protrudes above the shaft pressing plate and is fixed through a nut, and the spring is located between the shaft fixing plate and the upper box body, the laminating plate supporting mechanism is located in the sealing chamber, and the sealing chamber is communicated with the sealing cavity through a through hole.
[0015] In the laminating process and the process of moving down of the rigid laminating plate, the high-temperature-resistant elastic sealing element has no extension deformation or the extension deformation is less than or equal to 30% of the maximum allowable deformation.
[0016] The photovoltaic module laminating machine has the advantages and beneficial effects that:
[0017] The photovoltaic module laminating machine has the advantages and beneficial effects that:
[0018] The photovoltaic module laminator with the structure of the utility model, because of adopting the semi-flexible laminating component, when the laminator is in the non-laminating position, the semi-flexible laminating component is in the suspended state, the high-temperature-resistant elastic sealing element is in the relaxed state, when the upper vacuum cavity is inflated, the semi-flexible laminating component is lowered to laminate the photovoltaic module under the action of the inflation pressure and / or the laminating plate supporting mechanism, the connecting end of the high-temperature-resistant elastic sealing element is lowered and does not participate in the laminating and does not support the rigid laminating plate, the photovoltaic module is laminated by the rigid laminating plate, the laminating pressure is provided by the gas filled in the upper vacuum cavity, the laminating plate supporting mechanism does not press the photovoltaic module, the gas is uniformly distributed in the upper vacuum cavity, therefore, compared with the mechanical force, the laminating pressure of the rigid laminating plate on the photovoltaic module is more uniform, and the continuous pressure adjustment can be realized, the semi-flexible high-temperature-resistant sealing element is not subjected to or subjected to particularly small tensile force in the whole laminating process, therefore, the semi-flexible high-temperature-resistant sealing element is not easy to be damaged. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the structure schematic diagram of the laminator box body embodiment of the utility model;
[0020] Figure 2 It is the structure schematic diagram of the laminator embodiment of the utility model, which is a single-layer laminator;
[0021] Figure 3 It is Figure 2 The top view schematic diagram.
[0022] Figure 4 It is the structure schematic diagram of the rigid laminating plate embodiment, which is the surface of the rigid laminating plate facing the laminating workbench;
[0023] Figure 5 It is the structure schematic diagram of the semi-flexible laminating component embodiment;
[0024] Figure 6 It is the structure schematic diagram of the laminator external structure embodiment of the utility model, which is a multi-layer laminator;
[0025] Figure 7 It is the structure schematic diagram of the multi-layer laminator embodiment after removing the conveying belt.
[0026] BRIEF DESCRIPTION OF DRAWINGS
[0027] 1-upper box; 2-conveying belt; 3-laminating workbench; 4-rigid laminating plate; 5-fixing bolt; 6-spring; 7-fixing shaft; 8-high-temperature-resistant elastic sealing element; 11-upper vacuum cavity; 12-transverse pad plate; 13-component position; 15-downward pressing frame; 16-lower vacuum cavity. 17-longitudinal pad plate; 18-upward pressing frame; 19-sealing cavity; 20-sealing chamber; 21-shaft fixing plate; 22-laminating plate supporting mechanism DETAILED DESCRIPTION
[0028] The utility model will be further described in detail through specific embodiments below, the following examples are only descriptive, not restrictive, and cannot limit the protection scope of the utility model.
[0029] As Figures 1-7As shown, the photovoltaic module laminator of the utility model embodiment structure adopts the basic structure of the rubber plate type laminator as a whole, and the difference is that, in the utility model, a semi-flexible laminating component is used to replace the silicone rubber plate in the prior art as a pressure applying component, and a support structure of the semi-flexible laminating component is added. The main structure is as follows: it comprises an upper box and a lower box, the upper box comprises an upper box body, an upper frame, a lower frame and a semi-flexible laminating component, the upper frame is fixedly arranged around the lower part of the upper box body, the lower frame is located below the upper frame, and the upper frame and the lower frame both form an annular structure. The semi-flexible laminating component comprises a rigid laminating plate and a high-temperature-resistant flexible sealing element, the high-temperature-resistant flexible sealing element has a surface structure, it has a mounting hole, the rigid laminating plate is located in the mounting hole of the high-temperature-resistant flexible sealing element, the periphery thereof is fixedly and sealingly connected with the mounting hole of the high-temperature-resistant flexible sealing element, the periphery of the high-temperature-resistant flexible sealing element is located between the upper frame and the lower frame and is clamped between the upper frame and the lower frame, and it is sealingly and fixedly connected with the upper frame and the lower frame through a bolt or other fixed connection device, or it can be fixedly connected in a bonding manner. The width of the high-temperature-resistant flexible sealing element between the rigid laminating plate and the clamping position of the upper and lower pressing frames is greater than or equal to the width between the rigid laminating plate and the clamping position of the upper and lower pressing frames, so that the high-temperature-resistant flexible laminating plate can be in a relaxed state when it is in a non-laminating state. The lower box is located below the upper box and comprises a laminating workbench, the laminating workbench is located below the upper box body and is arranged opposite to the semi-flexible laminating component, when the upper box and the lower box are closed, the laminating workbench and the upper box body form a sealed cavity, and the semi-flexible laminating component divides the sealed cavity into an upper vacuum cavity and a lower vacuum cavity. The lower frame is sealingly and fixedly connected with the laminating workbench. The upper box further comprises a laminating plate support mechanism for overcoming the weight of the semi-flexible laminating component, under the support of the laminating plate support mechanism, the high-temperature-resistant flexible sealing element is in a relaxed state as a whole, that is, the high-temperature-resistant flexible sealing element is only subjected to the action of its own gravity and is not subjected to the action of the gravity of the rigid laminating plate. Preferably, the periphery of the high-temperature-resistant flexible sealing element is reserved with a length greater than or equal to the movement distance of the laminating plate, so that the high-temperature-resistant flexible sealing element does not have extension deformation in the laminating process. The high-temperature-resistant flexible sealing element is preferably one of a silicone rubber plate, an elastic air-tight sealing fabric, a high-air-tightness bio-based aromatic polyester elastomer material, a thermoplastic elastomer with an air-tight layer and a high-air-tightness bio-based thiophene polyester elastomer material or more than two kinds of materials. For example, the elastic air-tight sealing fabric is disclosed in the patent No. 200810021286.6 and the name is Safety airbag fabric and its production method, the high-air-tightness bio-based aromatic polyester elastomer is disclosed in the patent application No. CN202410227400.X and the name is Preparation method and application of a high-air-tightness bio-based aromatic polyester elastomer, and the high-air-tightness bio-based thiophene polyester elastomer material is disclosed in the patent application No. CN202410227442.3 and the name is Preparation method and application of a high-air-tightness bio-based thiophene polyester elastomer. The above-mentioned materials all have high-temperature resistance, good air-tightness and sufficient tensile strength.
[0030] The laminated board support mechanism is located above the flexible laminated board, can be arranged on the outside of the upper vacuum chamber, or can be arranged on the inside of the upper vacuum chamber, can adopt a telescopic air cylinder as the laminated board support mechanism, or can adopt an elastic support as the laminated board support mechanism. When the telescopic air cylinder is adopted as the laminated board support mechanism, the output end of the telescopic air cylinder is fixedly connected with the upper surface of the rigid laminated board, and a gas vent valve is arranged on the gas passage communicated between the upper chamber and the lower chamber of the telescopic air cylinder. When the lower vacuum chamber is vacuumized, the gas vent valve on the gas passage connected with the lower vacuum chamber is opened, the lower chamber of the telescopic air cylinder is exhausted, and the rigid laminated board is lowered. When the upper vacuum chamber is inflated, the upper chamber of the telescopic air cylinder is inflated, and the rigid laminated board is lowered. Preferably, the laminated board support mechanism is located outside the body of the upper vacuum chamber and in the sealed chamber. Preferably, the following structure is adopted, including a spring, a fixed shaft and an adjusting nut. The spring is located between the adjusting nut and the upper box body, and the spring is sleeved on the outside of the fixed shaft. The lower end of the fixed shaft is located on the inside of the upper box body and is fixedly connected with the upper surface of the rigid laminated board. The upper end of the fixed shaft is provided with a spring limiting plate. The adjusting nut is threadedly connected with the fixed shaft outside the spring limiting plate. The elasticity of the spring is adjusted so that the spring can overcome the weight of the rigid laminated board. Usually, a plurality of laminated board support mechanisms are arranged to be fixedly connected with the rigid laminated board, so that the rigid laminated board is balanced, and preferably, the rigid laminated board is kept horizontally lifted. The fixed shaft penetrates through the through hole arranged on the upper box body. When in the non-laminating state such as the feeding state or the discharging state, the laminated board support mechanism supports the rigid laminated board away from the laminating workbench. When laminating, the upper box and the lower box are closed, the upper vacuum chamber is inflated, the stress balance on the upper and lower sides of the rigid laminated board is broken, the pressure on the upper side is greater than the support force of the laminated board support mechanism, and then the rigid laminated board is lowered to press the assembly. In this process, the rigid laminated board is supported by the elastic support device and overcomes its gravity. Moreover, the width of the high-temperature-resistant flexible sealing piece at the pressing position of the rigid laminated board and the upper and lower pressing frames is greater than or equal to the distance between the rigid laminated board and the pressing frames. Therefore, the high-temperature-resistant flexible sealing piece is basically not subjected to force in the whole laminating process, and only plays a sealing role or is subjected to a small tension. Therefore, the high-temperature-resistant flexible sealing piece is not easy to be damaged, has a long service life, and theoretically, the service life is only affected by the high-temperature environment and the aging of the high-temperature-resistant flexible sealing piece. In actual production practice, the service life of the high-temperature-resistant flexible sealing piece is affected by the tension received in the laminating process. When the width of the high-temperature-resistant flexible sealing piece is smaller than the distance between the rigid laminated board and the pressing frames, the high-temperature-resistant flexible sealing piece is tensioned, and then the service life of the high-temperature-resistant flexible sealing piece is reduced after the upper vacuum chamber is inflated. However, under the action of the laminated board support mechanism, the service life of the high-temperature-resistant flexible sealing piece is much longer than that of the existing silica gel plate used as the laminated piece. Taking the silica gel plate as an example, in the existing structure, when the silica gel plate is simply used as the pressing component, the service life is 2-3 months, and when the structure of the utility model is adopted, the service life can be increased to 1 year. The laminated board support mechanism provides a support force to overcome the gravity of the rigid laminated board.By reasonable design, such as, increase the width of high temperature resistance flexible sealing piece, can make high temperature resistance sealing piece in the whole lamination process is not under stress, can further improve the service life of high temperature resistance flexible sealing piece. In the utility model, the rigid laminated plate is kept horizontal, so that the laminating pressure is uniform.
[0031] The working process of the laminating press with the structure is as follows: the rigid laminated plate is supported by the laminated plate supporting mechanism, the upper box is closed with the lower box under the driving of the driving device, and a vacuum cavity is formed, the cavity above the rigid laminated plate forms an upper vacuum cavity, and the cavity below the rigid laminated plate forms a lower vacuum cavity, the lower vacuum cavity and the upper vacuum cavity are respectively connected with the vacuum pumping device and the inflation device, the lower vacuum cavity is pumped, and then the upper part of the rigid laminated plate is inflated, the rigid laminated plate moves downward under the action of the inflation pressure and the lower vacuum, and at the same time, the high temperature resistance flexible sealing piece is stretched and moves downward, and the rigid laminated plate presses the photovoltaic module. After lamination, the upper vacuum cavity is exhausted, the lower vacuum cavity is inflated, the upper box and the lower box are separated, and the photovoltaic module is transferred out of the laminating cavity.
[0032] In order to prevent the deformation of the rigid laminated plate caused by uneven stress of the photovoltaic module during lamination, the elastic supporting plates are arranged at intervals below the rigid laminated plate, the positions of the elastic supporting plates are away from the positions of the photovoltaic modules, the elastic supporting plates can be arranged on both sides of the lamination position of each photovoltaic module, or the elastic supporting plates can be arranged on both sides of the lamination position of a plurality of photovoltaic modules, the elastic supporting plates are arranged along the length direction of the rigid laminated plate, the thickness of the elastic supporting plate is consistent with or slightly greater than the thickness of the photovoltaic module, and the thickness of the elastic supporting plate is equal to the thickness of the photovoltaic module after lamination, so that the photovoltaic module is not affected by the pressure, and the rigid laminated plate is supported. By adopting the structure, the rigid laminated plate is supported by the elastic supporting plates during lamination, and the deformation of the rigid laminated plate is prevented, and the transverse pads can be arranged along the length direction of the rigid laminated plate at both ends of the width of the rigid laminated plate below the lower pressing frame, so that the two long ends of the rigid laminated plate are supported, and the deformation of the two long ends of the rigid laminated plate during lamination is prevented.
[0033] The heating device can be arranged in the laminating workbench, and the cooling device can also be arranged. When the heating device is arranged, the laminating press is a lamination curing laminating press, and when the cooling device is arranged, the laminating press is a cooling machine.
[0034] The utility model discloses a laminator, its can set up one rigid laminated board in one sealed cavity, also can set up multiple rigid laminated boards in one sealed cavity, the position of multiple rigid laminated boards is set up corresponding with the position of photovoltaic module, and each rigid laminated board corresponds the position of at least one photovoltaic module, and also can be one rigid laminated board corresponding multiple photovoltaic module positions, and each rigid laminated board is fixed and sealed with high-temperature resistant elastic sealing element. Each rigid laminated board is provided with at least one laminated board support device. With this structure, the number of photovoltaic modules pressed by rigid laminated board can be reduced, the position precision requirement of rigid laminated board is reduced, and photovoltaic modules of different thicknesses and different shapes can be pressed in the same laminating cavity.
[0035] The utility model discloses a laminator of photovoltaic module structure, can be single layer, also can be multilayer. When it is multilayer structure, each laminator is stacked up and down. The laminator in the middle layer, the photovoltaic module high-temperature resistant conveying belt of the upper laminator doubles as the isolation belt of the upper box of the lower laminator, that is, the laminating workbench of the upper laminator and the upper box of the lower laminator are arranged to form a composite box, and the photovoltaic module high-temperature resistant conveying belt is arranged around the composite box.
[0036] The laminator with the utility model structure has the following advantages: 1. The high-temperature resistant sealing element such as silica gel plate does not contact the module, and the high-temperature resistant flexible sealing element such as silica gel plate only plays a vacuum sealing role. When the silica gel plate is designed to have a reserved laminated plate movement distance length, the silica gel plate does not extend and deform during the laminating process, greatly improving the service life of the silica gel plate. The silica gel plate is replaced once a year instead of once every three months according to the prior art.
[0037] 2. The use of the frame is cancelled, the frame reflow line is saved, and the number of employees is reduced.
[0038] 3. Compared with the flat plate pressing structure of the prior art, the strength requirement of the laminated plate is reduced, the processing difficulty is reduced, and the structure frame is not needed to be arranged to prevent thermal deformation and improve the strength of the laminated plate, effectively solving the problem that the vacuum degree cannot be increased due to deformation.
[0039] 4. The structure can be used for whole laminating or sub-module laminating, the single module laminated plate is connected with high-temperature resistant flexible material, and the upper vacuum chamber can be a whole or a single module chamber.
[0040] 5. The gasket is increased in the horizontal and vertical directions, can be increased on the laminated plate or the lower heating plate, the gasket can solve the thermal warping problem of the laminated plate on both sides, and also solve the problem that the rigid laminated plate deforms due to the indefinite number of modules entering the laminating chamber during the laminating process.
Claims
1. A semi-flexible lamination component for a photovoltaic module laminator, characterized by: The high-temperature-resistant elastic sealing member is in a whole surface shape, and at least one mounting hole is arranged on the high-temperature-resistant elastic sealing member, and a rigid laminated plate is arranged in each mounting hole, and the inner periphery of each mounting hole is fixedly and sealingly connected with the outer periphery of each rigid laminated plate.
2. A semi-flexible laminating component for a photovoltaic module laminator as defined in claim 1, wherein: The rigid laminated plate is in a rectangular shape, and the mounting hole is a rectangular hole.
3. A semi-flexible laminating component for a photovoltaic module laminator as defined in claim 1, wherein: The mounting hole is one.
4. A photovoltaic module laminator comprising an upper box and a lower box, the lower box comprising a lamination table, the upper box being provided with a presser member, the lamination table and the upper box forming a sealed cavity when the upper box and the lower box are closed, the sealed cavity being divided into an upper vacuum cavity and a lower vacuum cavity by the presser member, characterized in that, The pressing component adopts the semi-flexible laminated component of any one of claims 1-3, and further comprises a laminated plate supporting mechanism, the semi-flexible laminated component is supported by the laminated plate supporting mechanism and the rigid laminated plate, the outer periphery of the high-temperature-resistant elastic sealing member is arranged between the pressing frame and the upper box body and is clamped and fixed between the upper box body and the pressing frame, when the laminating machine is in a non-laminating position, the semi-flexible laminated component is in a suspended state, the high-temperature-resistant elastic sealing member is in a relaxed state, when the upper vacuum cavity is inflated, the semi-flexible laminated component laminates the photovoltaic module under the action of the inflation pressure and / or the laminated plate supporting mechanism, the high-temperature-resistant elastic sealing member moves downward with the rigid laminated plate and does not participate in the lamination and does not support the rigid laminated plate, and the photovoltaic module is laminated by the rigid laminated plate.
5. A photovoltaic module laminator as defined in claim 4, wherein, The pressing frame comprises an upper pressing frame and a lower pressing frame, the upper pressing frame is fixedly arranged below the upper box body, the lower pressing frame is fixedly arranged below the upper pressing frame, and the periphery of the high-temperature-resistant elastic sealing member is clamped between the upper pressing frame and the lower pressing frame.
6. A photovoltaic module laminator as defined in claim 4, wherein, Further comprising longitudinal pads and / or transverse pads, the longitudinal pads are arranged along the running direction of the laminating machine, longitudinal pads are arranged on both sides of the inner surface of the rigid laminated plate, and the longitudinal pads are arranged along the length of the rigid laminated plate and support the entire length, the transverse pads comprise a plurality of transverse pads, which are arranged on the inner surface of the rigid laminated plate in a spaced manner perpendicular to the longitudinal pads, and the height of the longitudinal pads and the transverse pads is When laminating, the longitudinal pads and the transverse pads support the rigid laminated plate, and the position of the photovoltaic module is between the transverse pads.
7. A photovoltaic module laminator as defined in claim 4, wherein, The laminating machine is single-layer, and the transmission belt is arranged around the laminating workbench.
8. A photovoltaic module laminator as defined in claim 4, wherein, The laminating machine is multi-layer, and each laminating machine is stacked up and down, the laminating machine in the middle layer, the laminating workbench of the upper laminating machine and the upper box of the lower laminating machine are arranged up and down to form a composite box, the photovoltaic module high-temperature-resistant transmission belt is arranged around the composite box, and the photovoltaic module high-temperature-resistant transmission belt of the upper laminating machine also serves as the isolation belt of the upper box of the lower laminating machine.
9. A photovoltaic module laminator as defined in claim 4, wherein, The laminated plate supporting mechanism comprises a spring, a fixed shaft and a shaft fixing plate, one end of the fixed shaft is fixedly connected with the rigid laminated plate in the upper vacuum cavity, the other end is located outside the upper box body and is movably connected with the upper box body through a through hole, the upper end of the fixed shaft is fixedly connected with the shaft pressing plate or protrudes above the shaft pressing plate and is fixed by a nut, and the spring is located between the shaft fixing plate and the upper box body.
10. A photovoltaic module laminator as defined in claim 4, wherein, During the laminating process and the downward movement of the rigid laminated plate, the high-temperature-resistant elastic sealing member has no extension deformation or the extension deformation is less than or equal to 30% of the maximum allowable deformation.
Citation Information
Patent Citations
Fabric for safety air bag and production method thereof
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Preparation method and application of high-air-tightness bio-based aromatic polyester elastomer material
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Preparation method and application of high-air-tightness bio-based thiophene polyester elastomer material
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