Multi-group synchronous tea leaf flattening device
By designing multiple sets of synchronized tea flattening devices, and utilizing automatic feeding components and cylinder-driven lifting plates, the simultaneous flattening and automatic feeding of multiple sets of tea leaves are achieved, solving the problem of low efficiency in existing devices and improving the convenience of tea processing.
Patent Information
- Application Number
- CN202520652928.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-04-09
AI Technical Summary
Existing tea processing equipment can only flatten a batch of tea leaves, and manual unloading is required after flattening, which is inefficient.
Design a multi-group synchronous tea flattening device, which adopts an automatic feeding component and a cylinder-driven lifting plate to realize the synchronous flattening of multiple groups of tea leaves, and controls the feeding height through a distance sensor to automatically complete the feeding operation of tea cakes.
It enables simultaneous flattening and automatic feeding of multiple batches of tea leaves, improving the efficiency and ease of operation in tea processing.
Smart Images
Figure CN223958273U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea processing technology, and in particular to a multi-group synchronous tea flattening device. Background Technology
[0002] Tea processing involves handling freshly picked tea leaves through a series of steps to create different types of tea, such as green tea, black tea, white tea, and oolong tea. Each type of tea has its own unique processing method, and these processes are very meticulous to ensure the quality, aroma, and taste of the tea. One such process is the flattening process, which requires the use of a tea flattening device. This device is commonly used in the processing of tea, especially in the production of green or white tea. Flattening is done to change the shape of the tea leaves, improve their quality, and make them more suitable for storage and brewing.
[0003] Existing tea processing equipment can only flatten one set of tea leaves at a time during operation, and cannot flatten multiple sets of tea leaves simultaneously. In addition, after the tea leaves are flattened, they need to be manually unloaded, which is time-consuming, labor-intensive and inefficient. Therefore, this utility model proposes a multi-set synchronous tea flattening device. Utility Model Content
[0004] To address the shortcomings of existing technologies, this invention provides a multi-group synchronous tea flattening device, which solves the problems mentioned in the background section.
[0005] To achieve the above objectives, this utility model is implemented through the following technical solution: a multi-group synchronous tea flattening device, including an operating table, a top plate and a connecting rod at the upper end of the operating table, a pressing cylinder at the upper end of the top plate, a lifting plate connected to the output end of the pressing cylinder, a forming plate and a guide rod at the upper end of the operating table, a guide cylinder at the middle of the lifting plate, an extrusion hole at the upper end of the forming plate, a pressing plate and an extrusion head at the bottom of the lifting plate, and an automatic feeding component at the bottom of the operating table;
[0006] The automatic feeding assembly includes a connecting frame, a material ejection cylinder is provided at the bottom of the connecting frame, a connecting plate is connected to the output end of the material ejection cylinder, and a tamping head and a distance sensor are provided at the upper end of the connecting plate.
[0007] As a further technical solution of this utility model, four sets of support legs are fixedly connected to the bottom of the operating table. The support legs are arranged in an array. The operating table and the top plate are connected by a connecting rod. The pressing cylinder and the top plate are connected by bolts.
[0008] As a further technical solution of this utility model, the output end of the downward pressure cylinder is fixedly connected to the lifting plate, the number of guide rods is four sets and they are arranged in an array, the number of guide cylinders is equal to the number of guide rods, and the two are compatible with each other.
[0009] As a further technical solution of this utility model, the forming plate and the operating table are fixedly connected, the extrusion hole penetrates the middle of the forming plate and the operating table, the number of the extrusion holes is several groups and they are distributed in an array, the lower pressure plate and the lifting plate are fixedly connected, the number of extrusion heads is equal to the number of extrusion holes, and the two are compatible.
[0010] As a further technical solution of this utility model, the connecting frame is fixedly connected to the operating table, the connecting frame has a "U" shaped structure, the ejector cylinder is connected to the connecting frame by bolts, the output end of the ejector cylinder is fixedly connected to the connecting plate, and the connecting plate is fixedly connected to the tamping head and the distance sensor.
[0011] As a further technical solution of this utility model, the tamping head is a cylindrical structure, the number of tamping heads is equal to the number of extrusion holes, and the two are compatible with each other. The number of distance sensors is two sets and they are symmetrically distributed. The material ejection cylinder and the distance sensors are electrically connected to the external controller.
[0012] This invention provides a multi-stage synchronous tea leaf flattening device. Compared with the prior art, it has the following advantages:
[0013] 1. This design is a multi-group synchronous tea flattening device. The output end of the pressure cylinder is controlled to drive the lifting plate to descend, and at the same time, the pressure plate and multiple groups of extrusion heads descend synchronously, so that the extrusion heads extrude along the inside of the extrusion hole, thereby flattening multiple groups of tea leaves synchronously.
[0014] 2. This design is a multi-set synchronous tea flattening device. By setting an automatic feeding component at the bottom of the operating table, when the thickness of the tea cake needs to be adjusted, the ejector cylinder drives the connecting plate and the tamping head to rise along the inside of the extrusion hole. The distance sensor detects the height until the tea cake reaches the height required for flattening, at which point the ejector cylinder stops. When feeding the tea cake, the ejector cylinder directly pushes it completely out along the inside of the extrusion hole to feed the tea. Then the tea cake is collected. The operation is convenient and its practicality is improved. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of a multi-group synchronous tea flattening device;
[0016] Figure 2 A multi-set synchronous tea flattening device Figure 1 Enlarged view of A in the middle;
[0017] Figure 3 A side view of a multi-set synchronous tea flattening device;
[0018] Figure 4 A multi-set synchronous tea flattening device Figure 3 Side sectional view of AA.
[0019] In the diagram: 1. Operating platform; 2. Support leg; 3. Top plate; 4. Connecting rod; 5. Pressing cylinder; 6. Lifting plate; 7. Guide rod; 8. Guide cylinder; 9. Forming plate; 10. Extrusion hole; 11. Pressing plate; 12. Extrusion head; 13. Automatic feeding assembly; 131. Connecting frame; 132. Unloading cylinder; 133. Connecting plate; 134. Crushing head; 135. Distance sensor. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 This utility model provides a technical solution for a multi-group synchronous tea flattening device: a multi-group synchronous tea flattening device includes an operating table 1, a top plate 3 and a connecting rod 4 at the upper end of the operating table 1, a pressing cylinder 5 at the upper end of the top plate 3, a lifting plate 6 connected to the output end of the pressing cylinder 5, a forming plate 9 and a guide rod 7 at the upper end of the operating table 1, a guide cylinder 8 at the middle of the lifting plate 6, an extrusion hole 10 at the upper end of the forming plate 9, a pressing plate 11 and an extrusion head 12 at the bottom of the lifting plate 6, and an automatic feeding component 13 at the bottom of the operating table 1;
[0022] The automatic feeding component 13 includes a connecting frame 131, a material ejection cylinder 132 is provided at the bottom of the connecting frame 131, a connecting plate 133 is connected to the output end of the material ejection cylinder 132, and a tamping head 134 and a distance sensor 135 are provided at the upper end of the connecting plate 133.
[0023] like Figure 1 and Figure 4As shown, four sets of support legs 2 are fixedly connected to the bottom of the operating platform 1. The support legs 2 are arranged in an array. The operating platform 1 is connected to the top plate 3 by a connecting rod 4. The pressing cylinder 5 is connected to the top plate 3 by bolts. The output end of the pressing cylinder 5 is fixedly connected to the lifting plate 6. There are four sets of guide rods 7 arranged in an array. The number of guide cylinders 8 is equal to the number of guide rods 7, and the two are compatible, which facilitates the lifting of the lifting plate 6.
[0024] like Figure 1-2 As shown, the forming plate 9 and the operating table 1 are fixedly connected. The extrusion holes 10 penetrate the middle of the forming plate 9 and the operating table 1. The number of extrusion holes 10 is several groups and they are distributed in an array. The lower pressure plate 11 and the lifting plate 6 are fixedly connected. The number of extrusion heads 12 is equal to the number of extrusion holes 10, and the two are compatible, which is conducive to the flattening operation of tea leaves.
[0025] like Figure 1-4 As shown, the connecting frame 131 is fixedly connected to the operating table 1. The connecting frame 131 has a "U"-shaped structure. The ejector cylinder 132 is connected to the connecting frame 131 by bolts. The output end of the ejector cylinder 132 is fixedly connected to the connecting plate 133. The connecting plate 133 is fixedly connected to the tamping head 134 and the distance sensor 135. The tamping head 134 has a cylindrical structure. The number of tamping heads 134 is equal to the number of extrusion holes 10, and the two are compatible. There are two sets of distance sensors 135, which are symmetrically distributed. The ejector cylinder 132 and the distance sensor 135 are electrically connected to the external controller, which is beneficial for the feeding operation of tea cakes.
[0026] The working principle of this utility model is as follows: During the use of the device, tea leaves are filled into the extrusion hole 10. The thickness of the tea leaves to be flattened is controlled by the automatic feeding component 13. Then, the output end of the pressing cylinder 5 is controlled by the external controller to drive the lifting plate 6 to descend, thereby driving the guide cylinder 8 to slide along the inside of the guide rod 7. At the same time, the pressing plate 11 and multiple extrusion heads 12 descend synchronously, so that the extrusion heads 12 squeeze along the inside of the extrusion hole 10, thereby flattening multiple tea leaves synchronously. After the set time is reached, the pressing cylinder 5 drives the pressing plate 11 and the extrusion heads 12 to reset. Then, the automatic feeding component 13 automatically pushes multiple tea cakes out of the extrusion hole 10 for feeding.
[0027] It should be noted that, through the setting of the automatic feeding component 13, when the thickness of the tea cake needs to be adjusted, the connecting frame 131 supports the unloading cylinder 132, which drives the connecting plate 133 and the tamping head 134 to rise along the inside of the extrusion hole 10. The distance sensor 135 detects the height until the tea cake reaches the height that needs to be flattened, and then the operation of the unloading cylinder 132 stops. When feeding the tea cake, the unloading cylinder 132 directly pushes the drive 144 completely out along the inside of the extrusion hole 10 to feed the tea. Then the tea cake is collected. The operation is convenient and its practicality is improved.
[0028] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model are implemented according to conventional methods in the art, unless otherwise specified or limited.
Claims
1. A multi-group synchronized tea leaf flattening device comprising an operating table (1), characterized in that, The upper end of the operating table (1) is provided with a top plate (3) and a connecting rod (4), the upper end of the top plate (3) is provided with a pressing cylinder (5), the output end of the pressing cylinder (5) is connected with a lifting plate (6), the upper end of the operating table (1) is provided with a forming plate (9) and a guide rod (7), the middle part of the lifting plate (6) is provided with a guide cylinder (8), the upper end of the forming plate (9) is provided with an extrusion hole (10), the bottom of the lifting plate (6) is provided with a pressing plate (11) and an extrusion head (12), the bottom of the operating table (1) is provided with an automatic discharging assembly (13). The automatic discharging assembly (13) comprises a connecting frame (131), the bottom of the connecting frame (131) is provided with a material returning cylinder (132), the output end of the material returning cylinder (132) is connected with a connecting plate (133), the upper end of the connecting plate (133) is provided with a tamping head (134) and a distance sensor (135).
2. A multi-group synchronized tea crushing device according to claim 1, characterized in that, The bottom of the operating table (1) is fixedly connected with four groups of supporting legs (2), the supporting legs (2) are arrayed, the operating table (1) and the top plate (3) are connected through the connecting rod (4), and the pressing cylinder (5) and the top plate (3) are connected through bolts.
3. A multi-group synchronized tea crushing device according to claim 1, characterized in that, The output end of the pressing cylinder (5) is fixedly connected with the lifting plate (6), the guide rod (7) is four groups and arrayed, the guide cylinder (8) is equal in number to the guide rod (7) and matched with the guide rod (7).
4. A multi-group synchronized tea crushing device according to claim 1, characterized in that, The forming plate (9) is fixedly connected with the operating table (1), the extrusion hole (10) penetrates the middle parts of the forming plate (9) and the operating table (1), the extrusion hole (10) is several groups and arrayed, the pressing plate (11) is fixedly connected with the lifting plate (6), and the extrusion head (12) is equal in number to the extrusion hole (10) and matched with the extrusion hole (10).
5. A multi-group synchronized tea crushing device according to claim 1, characterized in that, The connecting frame (131) is fixedly connected with the operating table (1), the connecting frame (131) is a "n" structure, the material returning cylinder (132) is connected with the connecting frame (131) through bolts, the output end of the material returning cylinder (132) is fixedly connected with the connecting plate (133), and the connecting plate (133) is fixedly connected with the tamping head (134) and the distance sensor (135).
6. A multi-group synchronized tea crushing device according to claim 1, characterized in that, The tamping head (134) is a cylindrical structure, the tamping head (134) is equal in number to the extrusion hole (10) and matched with the extrusion hole (10), the distance sensor (135) is two groups and symmetrically distributed, and the material returning cylinder (132) and the distance sensor (135) are electrically connected with an external controller.