Impurity removal equipment for phosphatidylserine preparation
By designing a purification device for the preparation of phosphatidylserine, and utilizing water tank sedimentation, filter separation, and hot air drying steps, the problem of dust and impurities on the soybean surface affecting the preparation quality was solved, the raw materials were cleaned, and the quality of phosphatidylserine was improved.
Patent Information
- Application Number
- CN202520487287.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Before soybeans are harvested, dried, and phospholipids are extracted, their surface is covered with a lot of dust and impurities. Using them directly will affect the quality of the phosphatidylserine preparation.
A purification device for the preparation of phosphatidylserine was designed, including a water tank, a dust removal box, and a drying box. Through steps such as water injection sedimentation, filter separation, and hot air drying, dust and impurities on the surface of soybeans are removed to ensure the purity of the raw materials.
It effectively removes dust and impurities from the surface of soybeans, improves the preparation quality of phosphatidylserine, and achieves clean processing of raw materials.
Smart Images

Figure CN223959796U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of phosphatidylserine preparation technology, specifically to a purification device for phosphatidylserine preparation. Background Technology
[0002] Using soybean phospholipids as raw material, other phospholipid components can be converted into phosphatidylserine through specific enzymatic or chemical methods, or phosphatidylserine can be directly isolated. Phosphatidylserine from this source is natural and safe, so soybeans are one of the commonly used raw materials for the industrial production of phosphatidylserine.
[0003] However, soybeans are often contaminated with dust and impurities on their surface before being harvested, dried, and used directly to extract soybean phospholipids. This could lead to hygiene contamination issues. If this is used in the next stage of preparation, it will affect the chemical materials during the preparation process and ultimately affect the quality of the phosphatidylserine preparation.
[0004] In order to remove impurities from raw materials before preparing phosphatidylserine, this application proposes an impurity removal device for the preparation of phosphatidylserine. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a purification device for the preparation of phosphatidylserine, which removes impurities from the raw materials used in the preparation of phosphatidylserine.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a purification device for the preparation of phosphatidylserine, comprising a water tank, with supports fixedly connected to both the front and rear sides of the top left side of the water tank, a dust collector fixedly connected to the top of the supports, a drying chamber fixedly connected to the bottom of the water tank, a discharge port opened at the bottom left side of the drying chamber, a motor fixedly connected to the lower right side of the drying chamber, the drive end of the motor penetrating the inner wall of the drying chamber and fixedly connected to a drive rod, a spiral blade fixedly connected to the outer wall of the drive rod, and a heat exchanger fixedly connected to the upper right side of the drying chamber. The hot air blower has an output end that penetrates the inner wall of the drying chamber and is fixedly connected to an air outlet pipe. A filter screen plate is fixedly connected to the upper right side of the inner wall of the water tank. Channel pipes are fixedly connected to both the front and rear ends of the water tank above the filter screen plate. The bottom of the channel pipes is fixedly connected to the upper right side of the front and rear ends of the drying chamber. A transmission rod is rotatably connected to the middle of the bottom of the dust collector and penetrates both the inner and outer sides of the dust collector. A rotating wheel is fixedly connected to the bottom of the transmission rod. A stirring plate is fixedly connected to the upper side of both the left and right ends of the transmission rod. A drain pipe is fixedly connected to the bottom right end of the dust collector.
[0007] Further description: A sliding frame is fixedly connected to the upper side of the filter screen plate on the right end of the water tank. A second motor is fixedly connected to the front end of the sliding frame. The drive end of the second motor passes through the inner wall of the sliding frame and is fixedly connected to a reciprocating lead screw. The rear end of the reciprocating lead screw is rotatably connected to the inner wall of the sliding frame. Here, the surface of the reciprocating lead screw can provide a trajectory for the connected components to move back and forth.
[0008] Further description: A slider is installed on the outer wall of the reciprocating screw, and the outer wall of the slider is slidably connected to the inner wall of the slide frame. A push plate is fixedly connected to the left end of the slider, and the bottom end of the push plate is attached to the top of the filter screen plate. Here, the bottom of the push plate is arc-shaped to reduce wear on the filter screen.
[0009] Further description: A connecting block is fixedly connected to the left end of the water tank. A rotating rod is rotatably connected to the inner wall of the connecting block and passes through the upper and lower sides of the connecting block. A driven bevel gear is fixedly connected to the bottom end of the rotating rod. Here, the connecting block serves as a support component, providing a connection point for the installation of the rotating rod.
[0010] Further description: A second rotating wheel is fixedly connected to the top of the rotating rod. A synchronous belt is engaged with the left end of the outer diameter of the second rotating wheel, and the right end of the inner diameter of the synchronous belt is engaged with the right end of the outer diameter of the first rotating wheel. Here, the combination between the synchronous belt and the rotating wheel is a conventional power structure.
[0011] Further description: A water pump is fixedly connected to the bottom left side of the inner wall of the water tank. A water supply pipe is fixedly connected to the output end of the water pump and passes through the rear side of the water tank. The other end of the water supply pipe is located at the upper rear side of the dust removal box. Here, the water pump is an existing component. One end draws water from the water tank and then discharges it into the dust removal box through the water supply pipe.
[0012] Further description: A rotating shaft is rotatably connected to the lower inner wall of the left end of the drying oven and extends through both the inner and outer sides of the drying oven. The right end of the rotating shaft is fixedly connected to the left end of the drive rod. Here, the rotating shaft acts as an extension component. After being connected to one end of the drive rod, it rotates by relying on the rotation of the drive rod to drive the rotating shaft to rotate.
[0013] Further description: The left end of the rotating shaft is fixedly connected to a driving bevel gear, and the top of the outer diameter of the driving bevel gear is meshed with the right end of the outer diameter of the driven bevel gear; here, the bevel gears form a perpendicular intersection state to achieve mutual meshing transmission.
[0014] Beneficial effects:
[0015] 1. In this utility model, water is injected into the dust removal box, causing the soybeans placed inside to sink to the bottom of the dust removal box. Dust, impurities, and shriveled soybeans will float on the water surface due to buoyancy. Then, the dust, impurities, and shriveled soybeans can be scooped out. Subsequently, the soybeans and water are discharged into the water tank through the drain pipe. The soybeans and water are separated by the filter screen. With the cooperation of the slide frame, motor 2, reciprocating screw, slider, and push plate, the soybeans on the top of the filter screen are pushed into the channel pipes on both sides and discharged into the drying box through the channel pipes. Then, the soybeans in the drying box are dried by motor 1, drive rod, spiral blades, hot air fan, and air outlet pipe and pushed out of the drying box. This completes the impurity removal work of soybean raw materials and improves the quality of phosphatidylserine preparation.
[0016] 2. In this utility model, through the cooperation of motor one, drive rod, rotating shaft, active bevel gear, connecting block, rotating rod, driven bevel gear, rotating wheel two, synchronous belt, rotating wheel one, transmission rod, and stirring plate, the soybeans that have settled to the bottom are slowly stirred, making them fluid in the water. Then, the drain pipe is opened to release the water stored in the dust collection box, and the fluid soybeans are discharged, thereby preventing the soybeans from accumulating in the dust collection box and being difficult to flow out. Attached Figure Description
[0017] Figure 1 This is a three-dimensional view of the front end of a purification device for the preparation of phosphatidylserine according to this utility model;
[0018] Figure 2 This is a three-dimensional view of the rear end of a purification device for the preparation of phosphatidylserine according to this utility model;
[0019] Figure 3 This is a cross-sectional view of the dust removal box of a purification device for the preparation of phosphatidylserine according to this utility model;
[0020] Figure 4 This is a half-sectional view of the water tank of a purification device for the preparation of phosphatidylserine according to this utility model;
[0021] Figure 5 This is a cross-sectional view of the water tank in a purification device for the preparation of phosphatidylserine according to this utility model;
[0022] Figure 6 This is a cross-sectional view of the drying oven of a purification device for the preparation of phosphatidylserine according to this utility model.
[0023] In the diagram: 1. Water tank; 2. Dust collector; 3. Drying oven; 4. Support frame; 5. Drain pipe; 6. Synchronous belt; 7. Channel pipe; 8. Slide rack; 9. Hot air blower; 10. Motor 1; 11. Rotating rod; 12. Connecting block; 13. Driven bevel gear; 14. Driving bevel gear; 15. Discharge port; 16. Water pipe; 17. Rotating wheel 1; 18. Transmission rod; 19. Mixing plate; 20. Motor 2; 21. Reciprocating screw; 22. Sliding block; 23. Push plate; 24. Filter plate; 25. Water pump; 26. Rotating wheel 2; 27. Drive rod; 28. Spiral blade; 29. Rotating shaft; 30. Air outlet pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1
[0026] Please see Figure 1 , Figure 5 as well as Figure 6 A purification device for the preparation of phosphatidylserine includes a water tank 1. Supports 4 are fixedly connected to both the front and rear sides of the top left side of the water tank 1. A dust collector 2 is fixedly connected to the top of the support 4. A drying chamber 3 is fixedly connected to the bottom of the water tank 1. A discharge port 15 is opened at the bottom left side of the drying chamber 3. A motor 10 is fixedly connected to the lower right side of the drying chamber 3. The drive end of the motor 10 penetrates the inner wall of the drying chamber 3 and is fixedly connected to a drive rod 27. A spiral blade 28 is fixedly connected to the outer wall of the drive rod 27. A hot air blower 9 is fixedly connected to the upper right side of the drying chamber 3. The output end of the hot air blower 9 penetrates... An air outlet pipe 30 is fixedly connected to the inner wall of the drying oven 3. A filter screen plate 24 is fixedly connected to the upper right side of the inner wall of the water tank 1. Channel pipes 7 are fixedly connected to both the front and rear ends of the water tank 1 above the filter screen plate 24. The bottom of the channel pipes 7 is fixedly connected to the upper right side of the front and rear ends of the drying oven 3. A transmission rod 18 is rotatably connected to the middle of the bottom end of the dust collector 2 and passes through both the inner and outer sides of the dust collector 2. A rotating wheel 17 is fixedly connected to the bottom end of the transmission rod 18. A stirring plate 19 is fixedly connected to the upper side of both the left and right ends of the transmission rod 18. A drain pipe 5 is fixedly connected to the bottom right end of the dust collector 2.
[0027] A water pump 25 is fixedly connected to the bottom left side of the inner wall of the water tank 1. A water supply pipe 16 is fixedly connected to the output end of the water pump 25 and passes through the rear side of the water tank 1. The other end of the water supply pipe 16 is located at the upper rear side of the dust removal box 2.
[0028] To explain further, first, connect the water inlet pipe on one side of the water supply pipe 16 and fill the water tank 1 with water. When the water level is close to the bottom of the filter plate 24, start the water pump 25 and inject water into the dust removal box 2 through the water supply pipe 16. When the water level reaches the higher position of the dust removal box 2, pour in the soybean raw material for soaking. During soaking, solid soybeans will sink to the bottom, while dust, impurities, and shriveled soybeans will float on the water surface due to buoyancy. Remove these impurities to complete the dust removal work.
[0029] Then, open the valve of drain pipe 5. The water in water tank 1 carries the flowing soybeans to the filter plate 24. The soybeans are intercepted by the filter plate 24, while the water flows back to water tank 1 through the filter plate 24, realizing the recycling of water resources.
[0030] Example 2
[0031] Please see Figures 2-4 Further, based on Embodiment 1, a connecting block 12 is fixedly connected to the left end of the water tank 1. A rotating rod 11 is rotatably connected to the inner wall of the connecting block 12 and passes through the upper and lower sides of the connecting block 12. A driven bevel gear 13 is fixedly connected to the bottom end of the rotating rod 11. A rotating wheel 26 is fixedly connected to the top end of the rotating rod 11. A synchronous belt 6 is meshed with the left end of the outer diameter of the rotating wheel 26. The right end of the inner diameter of the synchronous belt 6 is meshed with the right end of the outer diameter of the rotating wheel 17. A rotating shaft 29 is rotatably connected to the lower inner wall of the left end of the drying box 3 and passes through the inner and outer sides of the drying box 3. The right end of the rotating shaft 29 is fixedly connected to the left end of the drive rod 27. A driving bevel gear 14 is fixedly connected to the left end of the rotating shaft 29. The top end of the outer diameter of the driving bevel gear 14 is meshed with the right end of the outer diameter of the driven bevel gear 13.
[0032] A slide frame 8 is fixedly connected to the right end of the water tank 1 on the upper side of the filter screen plate 24. A motor 20 is fixedly connected to the front end of the slide frame 8. The drive end of the motor 20 passes through the inner wall of the slide frame 8 and is fixedly connected to a reciprocating screw 21. The rear end of the reciprocating screw 21 is rotatably connected to the inner wall of the slide frame 8. A slider 22 is installed on the outer wall of the reciprocating screw 21. The outer wall of the slider 22 is slidably connected to the inner wall of the slide frame 8. A push plate 23 is fixedly connected to the left end of the slider 22. The bottom end of the push plate 23 is attached to the top end of the filter screen plate 24.
[0033] To further explain, when the motor 10 is started, its drive end drives the drive rod 27, the spiral blade 28 and the rotating shaft 29 to rotate slowly. The rotation of the rotating shaft 29 drives the active bevel gear 14, and the driven bevel gear 13, which meshes with the active bevel gear 14, drives the rotating rod 11 to rotate. The rotating wheel 26 at the top of the rotating rod 11 rotates accordingly. Through the transmission of the synchronous belt 6, the rotating wheel 17 drives the transmission rod 18, causing the two stirring plates 19 on both sides to rotate, slowly stirring the soybeans that have settled at the bottom of the dust removal box 2, so that the soybeans can flow in the water tank 1.
[0034] Start motor 20, its drive end drives the reciprocating screw 21 to rotate, the slider 22 on the screw slides back and forth in the slide frame 8, pushing the soybeans on the filter plate 24 to the channel tubes on both sides 7, and the soybeans roll down the channel tubes 7 into the drying box 3.
[0035] Start the hot air blower 9. The hot air is sprayed into the drying box 3 through the bottom opening along the air outlet 30 to dry the surface moisture of the soybeans. With the motor 10 running continuously, the drive rod 27 and the spiral blade 28 push the soybeans to the left and drop them out of the discharge port 15. A container can be placed near the discharge port 15 in advance to catch the material, thus completing the soybean impurity removal process and preparing it for the subsequent preparation of phosphatidylserine.
[0036] Working principle: First, water is added to the water tank 1 by connecting the water supply pipe 16 until the water level reaches near the bottom of the filter plate 24. Then, the water pump 25 is started, and water is injected into the dust collection box 2 through the connected water supply pipe 16 until the water reaches the higher part of the dust collection box 2. The soybean raw material for preparing phosphatidylserine is then poured into the dust collection box 2 for soaking. During the soaking process, solid soybeans will sink to the bottom of the dust collection box 2, while some dust, impurities, or shriveled soybeans will float on the surface due to buoyancy, thus achieving the dust removal effect. Afterwards, the dust is removed. After removing impurities and shriveled soybeans, start motor 10. Its drive end will slowly rotate drive rod 27 and its connected spiral blades 28 and shaft 29. As shaft 29 rotates, it will drive drive bevel gear 14. Then, through the meshing of driven bevel gear 13 and drive bevel gear 14, driven bevel gear 13 will drive rotating rod 11. The rotating wheel 26 at the top of rod 11 will also rotate. Then, through the transmission of synchronous belt 6, rotating wheel 17 will drive transmission rod 18, thus enabling transmission rod 18 to drive the two agitators on both sides. The mixing plate 19 rotates, slowly stirring the soybeans that have settled at the bottom of the dust collector 2, making the soybeans fluid within the dust collector 2. Then, the valve of the drain pipe 5 is opened, allowing the water in the dust collector 2 to drain out, simultaneously carrying the fluid soybeans to the top of the filter plate 24. The soybeans are then intercepted by the filter plate 24, while the water passes directly through the filter plate 24 into the water tank 1, achieving water collection for subsequent recycling. By starting the motor 20, its drive end drives the reciprocating screw 21 to rotate, thereby causing the slider 22 installed on the outer wall of the reciprocating screw 21 to move within the slide frame 8. The filter plate 24 slides back and forth, pushing the soybeans intercepted on its surface to the channel pipes 7 on both sides. The soybeans roll down into the drying chamber 3 along the channel pipes 7. The hot air blower 9 is started to generate hot airflow, which flows along the air outlet 30 and is sprayed into the drying chamber 3 through the opening at the bottom of the air outlet 30 to dry the moisture on the surface of the soybeans. Then, with the continuous start of the motor 10, the drive rod 27 and the spiral blade 28 driven by its drive end will push the soybeans to the left until the soybeans fall out from the discharge port 15. A container can be placed near the discharge port 15 to catch the soybeans.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A purification device for the preparation of phosphatidylserine, comprising a water tank (1), characterized in that: The water tank (1) is fixedly connected to two brackets (4) on the front and back sides of the top left side. A dust collector (2) is fixedly connected to the top of the bracket (4). A drying box (3) is fixedly connected to the bottom of the water tank (1). A discharge port (15) is opened at the bottom left side of the drying box (3). A motor (10) is fixedly connected to the lower right side of the drying box (3). The driving end of the motor (10) penetrates the inner wall of the drying box (3) and is fixedly connected to a driving rod (27). A spiral blade (28) is fixedly connected to the outer wall of the driving rod (27). A hot air blower (9) is fixedly connected to the upper right side of the drying box (3). The output end of the hot air blower (9) penetrates the inner wall of the drying box (3) and... An air outlet pipe (30) is fixedly connected. A filter screen plate (24) is fixedly connected to the upper right side of the inner wall of the water tank (1). Channel pipes (7) are fixedly connected to both the front and rear ends of the water tank (1) above the filter screen plate (24). The bottom of the channel pipes (7) is fixedly connected to the upper right side of the front and rear ends of the drying box (3). A transmission rod (18) is rotatably connected to the middle of the bottom end of the dust removal box (2) and passes through both the inner and outer sides of the dust removal box (2). A rotating wheel (17) is fixedly connected to the bottom end of the transmission rod (18). A stirring plate (19) is fixedly connected to the upper side of both the left and right ends of the transmission rod (18). A drain pipe (5) is fixedly connected to the bottom right end of the dust removal box (2).
2. The impurity removal equipment for the preparation of phosphatidylserine according to claim 1, characterized in that: The water tank (1) is fixedly connected to a slide frame (8) on the upper side of the filter screen plate (24) at the right end. The front end of the slide frame (8) is fixedly connected to a motor (20). The driving end of the motor (20) passes through the inner wall of the slide frame (8) and is fixedly connected to a reciprocating screw (21). The rear end of the reciprocating screw (21) is rotatably connected to the inner wall of the slide frame (8).
3. The impurity removal equipment for the preparation of phosphatidylserine according to claim 2, characterized in that: The reciprocating screw (21) is equipped with a slider (22) on its outer wall. The outer wall of the slider (22) is slidably connected to the inner wall of the slide frame (8). The left end of the slider (22) is fixedly connected to a push plate (23). The bottom end of the push plate (23) is attached to the top of the filter plate (24).
4. The impurity removal equipment for the preparation of phosphatidylserine according to claim 1, characterized in that: The water tank (1) is fixedly connected to a connecting block (12) on the left end. A rotating rod (11) is rotatably connected to the inner wall of the connecting block (12) and passes through the upper and lower sides of the connecting block (12). A driven bevel gear (13) is fixedly connected to the bottom end of the rotating rod (11).
5. The impurity removal equipment for the preparation of phosphatidylserine according to claim 4, characterized in that: The top of the rotating rod (11) is fixedly connected to the second rotating wheel (26), and the left end of the outer diameter of the second rotating wheel (26) is engaged with the synchronous belt (6), and the right end of the inner diameter of the synchronous belt (6) is engaged with the right end of the outer diameter of the first rotating wheel (17).
6. The impurity removal equipment for the preparation of phosphatidylserine according to claim 1, characterized in that: A water pump (25) is fixedly connected to the bottom left side of the inner wall of the water tank (1). A water supply pipe (16) is fixedly connected to the output end of the water pump (25) and passes through the rear side of the water tank (1). The other end of the water supply pipe (16) is located on the upper rear side of the dust removal box (2).
7. The impurity removal equipment for the preparation of phosphatidylserine according to claim 1, characterized in that: The drying oven (3) has a rotating shaft (29) rotatably connected to the lower inner wall of the left end and passes through both the inner and outer sides of the drying oven (3). The right end of the rotating shaft (29) is fixedly connected to the left end of the drive rod (27).
8. The impurity removal equipment for the preparation of phosphatidylserine according to claim 7, characterized in that: The left end of the rotating shaft (29) is fixedly connected to the driving bevel gear (14), and the top of the outer diameter of the driving bevel gear (14) is meshed with the right end of the outer diameter of the driven bevel gear (13).