Swing screen for papermaking and application system thereof
By designing an open discharge port and a steel cable support structure in the gyratory screen, combined with a vibration drive component and a conveyor belt, the problems of high failure rate and low screening efficiency of existing gyratory screen equipment have been solved, achieving efficient and stable material screening and transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2026-03-03
AI Technical Summary
Existing gyratory screen equipment relies on four universal connectors to support the screen body, resulting in a high failure rate and inconvenience for rapid material discharge, which affects production efficiency and cost.
The screen body has an open side as the discharge port. The screen plate is installed parallel to the top of the screen body and is fixed to the support frame at an angle by steel cables. The screen is combined with a vibration drive component to achieve material screening and is equipped with a conveyor belt to transport the material out.
It reduces the failure rate of the support structure, improves screening efficiency and production efficiency, and is suitable for high-volume screening scenarios.
Smart Images

Figure CN223960014U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gyratory screen technology, and in particular to a gyratory screen for papermaking and its application system. Background Technology
[0002] The gyratory screen, designed to mimic human hands, is a highly efficient screening machine specifically designed to meet the needs of high-volume, high-precision screening. The gyratory screen mainly consists of a screen frame assembly, an eccentric drive assembly, a drive motor, and universal connectors. It is used to transport products into the screen frame for screening, thereby separating out qualified products.
[0003] Existing gyratory screen equipment mainly relies on four universal connectors to support the screen body. However, due to the large swing amplitude of the screen body assembly during operation and the heavy weight of the screen body assembly itself, the failure rate of the universal connectors is high, often requiring downtime for repair or replacement. This not only increases costs but also affects production efficiency. In addition, existing gyratory screens also have the problems of inconvenient and slow material discharge and low screening efficiency.
[0004] Therefore, it is necessary to propose a papermaking gyratory screen and its application system to solve the above problems. Utility Model Content
[0005] The purpose of this utility model is to provide a gyratory screen for papermaking and its application system, in order to solve the problems mentioned in the background art. The existing gyratory screen equipment mainly relies on four universal connectors to support the screen body. However, due to the large swing amplitude of the screen body assembly during operation and the heavy weight of the screen body assembly itself, the failure rate of the universal connectors is high, and it is often necessary to stop work to repair or replace them. This not only increases the cost, but also affects the production efficiency. In addition, the existing gyratory screen also has the problems of inconvenient and fast material discharge and low screening efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A vibrating screen for papermaking includes a screen body, steel cable, motor and two support frames;
[0008] The screen body has an open side, which is the discharge port. The screen body is equipped with a screen plate inside, which is installed parallel to the top of the screen body and extends to the discharge port.
[0009] Two support frames are symmetrically arranged on both sides of the screen body, and the two support frames are connected by a crossbar.
[0010] The screen body is fixed to two support frames at an incline toward the discharge port by the steel cable. One end of the steel cable is fixed to the upper end of the support frame, and the other end is fixed to the side wall of the screen body.
[0011] The screen body is also provided with a compartment horizontally fixed to the inner walls on both sides of the screen body in the middle, and a vibration drive component is provided in the compartment;
[0012] The motor is located on one side of the screen body, and its output shaft extends through the side wall of the screen body into the compartment and connects to the vibration drive assembly.
[0013] Preferably, the sieve plate includes a first sieve plate and a second sieve plate, the first sieve plate being disposed parallel above the second sieve plate, and the sieve holes of the first sieve plate being larger than the sieve holes of the second sieve plate.
[0014] Preferably, both the first screen plate and the second screen plate extend outward from the discharge port and divide the discharge port into a first outlet, a second outlet, and a third outlet.
[0015] Preferably, the screen body has an inlet on the side opposite to the outlet, and the inlet is connected to the internal space of the screen body located above the first screen plate.
[0016] Preferably, the vibration drive assembly includes:
[0017] The first transmission wheel is fixed to the bottom of the compartment by a bearing seat. The bearing seat is provided with a rotating shaft that passes through the first transmission wheel. A pendulum is respectively sleeved on both sides of the rotating shaft of the first transmission wheel.
[0018] The second drive wheel is located at the bottom of the compartment. The second drive wheel is connected to the first drive wheel via a belt, and the second drive wheel is connected to the first gear via a drive shaft in the vertical direction.
[0019] The second gear is connected to the end of the output shaft of the motor and meshes with the first gear in a manner where the two shafts intersect.
[0020] Preferably, the top of the compartment is a conical surface.
[0021] Preferably, the lower ends of the outer walls on both sides of the screen body are symmetrically provided with fixing frames, and the lower ends of the steel cable are fixed inside the fixing frames.
[0022] Preferably, the support frame has a fixed base at its bottom.
[0023] A papermaking system includes a conveyor belt and a plurality of transversely arranged gyratory screens for papermaking as described in any of the above embodiments; the conveyor belt is located below the discharge port and moves horizontally parallel to the plurality of gyratory screens for papermaking.
[0024] Preferably, the conveyor belt includes a first conveyor belt, a second conveyor belt, and a third conveyor belt, wherein the first conveyor belt is located below the first outlet, the second conveyor belt is located below the second outlet, and the third conveyor belt is located below the third outlet.
[0025] Compared with the prior art, the beneficial effects of this utility model are:
[0026] 1. One side of the screen body is open as the discharge port, and the screen plate is installed parallel to the top of the screen body to ensure smooth material flow. The screen body is suspended from two support frames at an incline towards the discharge port by steel cables, and the material is guided by gravity to quickly complete the screening process. This paper-making gyratory screen has a simple structure and is easy to operate. In addition, the high durability and long service life of the steel cables reduce the failure rate of the support structure, save maintenance costs, and ensure production efficiency.
[0027] Second, this papermaking system uses conveyor belts installed below the discharge ports of several horizontally arranged papermaking gyratory screens to transport the screened materials accurately and efficiently. The system operates smoothly and has high screening efficiency, making it particularly suitable for applications with large material volumes. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 A front view of a papermaking gyratory screen provided in an embodiment of this utility model;
[0030] Figure 2 A side view of a papermaking gyratory screen provided in an embodiment of this utility model;
[0031] Figure 3 A top view of the compartment provided in an embodiment of this utility model;
[0032] Figure 4 This is a partial structural schematic diagram of the sieve body provided in an embodiment of the present utility model;
[0033] Figure 5 This is a partial structural schematic diagram of a papermaking system provided in an embodiment of the present invention.
[0034] Figure label:
[0035] 10. Screen body; 101. Discharge port; 1011. First outlet; 1012. Second outlet; 1013. Third outlet; 102. Compartment; 103. Fixing frame;
[0036] 20. Steel cable;
[0037] 30. Electric motor;
[0038] 40. Support frame;
[0039] 50. Sieve plate; 501. First sieve plate; 502. Second sieve plate;
[0040] 60. Vibration drive assembly; 601. First transmission wheel; 602. Bearing housing; 603. Pendulum; 604. Second transmission wheel; 605. Belt; 606. First gear; 607. Second gear;
[0041] 70. Feed inlet;
[0042] 80. Fixed base;
[0043] 90. Conveyor belt; 901. First conveyor belt; 902. Second conveyor belt; 903. Third conveyor belt. Detailed Implementation
[0044] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0045] In the description of this utility model, it should be understood that the terms "horizontal," "upper," "lower," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only used to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0047] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0048] The following disclosure provides many different embodiments or examples for implementing various structures of this invention. To simplify the disclosure, specific examples of components and arrangements are described below. These are merely examples and are not intended to limit the scope of the invention. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this invention, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0049] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0050] like Figures 1-3 As shown, this utility model embodiment provides a papermaking gyratory screen, including a screen body 10, a steel cable 20, a motor 30, and two support frames 40;
[0051] The screen body 10 has an open side, which is the discharge port 101. The screen body 10 is equipped with a screen plate 50, which is installed parallel to the top of the screen body 10 and extends to the discharge port 101.
[0052] Two support frames 40 are symmetrically arranged on both sides of the screen body 10, and the two support frames 40 are connected by a crossbar to ensure the stability of the support frames 40.
[0053] The screen body 10 is inclined and fixed to the two support frames 40 by steel cable 20 towards the discharge port 101. One end of the steel cable 20 is fixed to the upper end of the support frame 40, and the other end is fixed to the side wall of the screen body 10.
[0054] The sieve body 10 also has a compartment 102 horizontally fixed on the inner walls of both sides of the sieve body 10, and a vibration drive assembly 60 is provided in the compartment 102.
[0055] The motor 30 is located on one side of the screen body 10, and its output shaft extends through the side wall of the screen body 10 into the compartment 102 and is connected to the vibration drive assembly 60, so that the material can perform three-dimensional circular motion on the screen plate 50 to achieve material screening.
[0056] Specifically, the lower ends of the outer walls on both sides of the screen body 10 are symmetrically provided with fixing frames 103, and the lower ends of the steel cable 20 are fixed in the fixing frames 103.
[0057] To ensure stability, the support frame 40 is equipped with a fixed base 80 at its bottom.
[0058] The screen body 10 has one open side as the discharge port 101, and the screen plate 50 is installed parallel to the top of the screen body 10 to ensure smooth material flow. The screen body 10 is suspended on two support frames 40 by steel cables 20 at an incline toward the discharge port 101, and the material is guided by gravity to quickly complete the screening process. This paper-making gyratory screen has a simple structure and is easy to operate. In addition, the steel cables 20 are highly durable and have a long service life, which reduces the failure rate of the support structure, saves maintenance costs, and ensures production efficiency.
[0059] It should be noted that, in order to ensure sufficient stability, the diameter of the steel cable 20 should not be less than 28mm; in actual use, the diameter of the steel cable 20 should be determined according to the weight of the gyratory screen.
[0060] According to the screening requirements of the material, the screen plate 50 includes a first screen plate 501 and a second screen plate 502. The first screen plate 501 is arranged parallel above the second screen plate 502, and the screen holes of the first screen plate 501 are larger than the screen holes of the second screen plate 502. Thus, coarse slag and long sections can be screened out through the first screen plate 501, and qualified material pieces can be screened out through the second screen plate 502. Fine debris remains at the bottom of the screen body 10.
[0061] Specifically, both the first screen plate 501 and the second screen plate 502 extend outward from the discharge port 101 and divide the discharge port 101 into a first outlet 1011, a second outlet 1012 and a third outlet 1013, so that different materials after screening fall out separately and can be collected separately. The extension of the screen plate 50 outward from the discharge port 101 facilitates the collection of materials.
[0062] Since the screen body 10 is installed at an inclination toward the discharge port 101, in order to fully screen the material, a feed port 70 is provided on the side of the screen body 10 opposite to the discharge port 101. The feed port 70 is connected to the internal space of the screen body 10 located above the first screen plate 501, so that the material can gradually fall from the high point of the screen body 10 to the low point.
[0063] Furthermore, the vibration drive assembly 60 includes:
[0064] The first transmission wheel 601 is fixed to the bottom of the compartment 102 by a bearing seat 602. The bearing seat 602 is provided with a rotating shaft that passes through the first transmission wheel 601. A pendulum 603 is respectively sleeved on both sides of the first transmission wheel 601, and the two pendulums 603 are in the same direction.
[0065] The second drive wheel 604 is located at the bottom of the compartment 102 and is connected to the first drive wheel 601 via a belt 605. The second drive wheel 604 is connected to the first gear 606 in the vertical direction via a drive shaft.
[0066] The second gear 607 is connected to the end of the output shaft of the motor 30 and meshes with the first gear 606 in a two-shaft intersecting manner.
[0067] When in use, the motor 30 is started. The output shaft of the motor 30 drives the second gear 607 to rotate, which in turn drives the first gear 606 to rotate horizontally. The first gear 606 drives the first transmission wheel 601 to rotate through the transmission shaft. The first transmission wheel 601 then drives the first transmission wheel 601 to rotate through the belt 605, which in turn drives the two pendulums 603 on the rotating shaft to rotate at high speed, thereby causing the screen body 10 to shake.
[0068] To avoid the partition 102 affecting the screening of materials, the top of the partition 102 is a cone to facilitate the downward fall of materials.
[0069] like Figure 4 As shown, this utility model also provides a papermaking system, including a conveyor belt 90, and further including a plurality of transversely arranged gyratory screens for papermaking as described in any of the above; the conveyor belt 90 is located below the discharge port 101 and is horizontally conveyed parallel to the plurality of gyratory screens for papermaking.
[0070] Specifically, the conveyor belt 90 includes a first conveyor belt 901, a second conveyor belt 902 and a third conveyor belt 903. The first conveyor belt 901 is located below the first exit 1011, the second conveyor belt 902 is located below the second exit 1012 and the third conveyor belt 903 is located below the third exit 1013.
[0071] Since the discharge port 101 is divided into three outlets by the first screen plate 501 and the second screen plate 502, the papermaking system can accurately and efficiently transport the screened materials by setting a conveyor belt 90 below each outlet of several horizontally arranged papermaking gyratory screens. The system operates smoothly and has high screening efficiency, making it especially suitable for applications with large material volumes.
[0072] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A swinging screen for papermaking, comprising a screen body, a steel cable, a motor and two support frames, characterized in that: the screen body is open on one side, and a discharge port is arranged at the open side; a screen plate is arranged inside the screen body and extends to the discharge port; two support frames are symmetrically arranged on both sides of the screen body, and are connected by a crossbar; the screen body is fixed on the two support frames by the steel cable, one end of the steel cable is fixed to the upper end of the support frame, and the other end is fixed to the side wall of the screen body; a partition is horizontally arranged in the middle of the screen body and fixed to the inner walls on both sides of the screen body; a vibration driving assembly is arranged in the partition; the motor is arranged on one side of the screen body, and the output shaft of the motor extends through the side wall of the screen body and is connected with the vibration driving assembly in the partition. The screen plate comprises a first screen plate and a second screen plate, the first screen plate is arranged above the second screen plate, and the screen hole of the first screen plate is larger than that of the second screen plate. The first screen plate and the second screen plate extend to the outside of the discharge port and separate the discharge port into a first outlet, a second outlet and a third outlet. A feeding port is arranged on the side of the screen body opposite to the discharge port, and the feeding port is connected with the space inside the screen body above the first screen plate. The vibration driving assembly comprises: a first transmission wheel fixed to the bottom of the partition by a bearing seat, a rotating shaft penetrating the first transmission wheel is arranged on the bearing seat, and a pendulum is arranged on both sides of the rotating shaft; 2. The wobbler screen for papermaking according to claim 1, characterized in that: a second transmission wheel arranged at the bottom of the partition and connected with the first transmission wheel by a belt, and a first gear is connected with the second transmission wheel by a transmission shaft in the vertical direction; 3. A wobbler screen for papermaking according to claim 2, characterized in that: a second gear connected with the output shaft of the motor and engaged with the first gear in the form of two-axis intersection.
4. The wobbler screen for papermaking according to claim 2, characterized in that: The top of the partition is a conical surface.
5. The papermaking shaker screen of claim 1, wherein, Fixed frames are symmetrically arranged at the lower ends of the outer walls on both sides of the screen body, and the lower ends of the steel cables are fixed in the fixed frames. A fixed base is arranged at the bottom of the support frame. A plurality of the swinging screens for papermaking as claimed in any one of claims 1-8 are arranged in a horizontal direction, a conveying belt is arranged below the discharge ports and parallel to the swinging screens for papermaking. The conveying belt comprises a first conveying belt, a second conveying belt and a third conveying belt, the first conveying belt is arranged below the first outlet, the second conveying belt is arranged below the second outlet, and the third conveying belt is arranged below the third outlet.
6. The papermaking shaker screen of claim 1, wherein: 7. The papermaking shaker screen of claim 1, wherein: 8. The papermaking shaker screen of claim 1, wherein: 9. A papermaking system comprising a conveyor belt, characterized in that, 10. The papermaking system of claim 9, wherein: