Color sorter with hopper convenient to disassemble
By improving the fixed and auxiliary components of the color sorter, the problems of cumbersome disassembly of the hopper and material residue in the existing color sorter have been solved, enabling rapid disassembly and installation of the hopper and improving the working efficiency and accuracy of the color sorter.
Patent Information
- Application Number
- CN202520405084.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-10
AI Technical Summary
The existing color sorter hopper body is cumbersome to disassemble and material residue affects accuracy, resulting in low work efficiency.
The design incorporates fixed and auxiliary components, including a protective shell, telescopic rod, snap-fit block, slider, and spring, to enable quick disassembly and installation of the hopper body.
It improves the efficiency of disassembling and installing the hopper body, reduces material residue, and enhances color sorting accuracy and work efficiency.
Smart Images
Figure CN223960071U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of color sorter technology, and in particular to a color sorter with an easy-to-disassemble hopper. Background Technology
[0002] Color sorters are commonly used for material sorting in various industries such as grain, tea, ore, and plastic granules. Based on color differences, they can accurately identify and remove discolored particles and impurities from materials, significantly improving product purity and quality. They play a key role in ensuring product quality, improving production efficiency, and reducing manual screening costs.
[0003] In practical applications, existing color sorters, using conveyor belts and screening components, can meet the basic requirements for material sorting, but the following problems still exist:
[0004] Common color sorter hopper bodies require replacement with dedicated hopper bodies when sorting different materials. Existing hopper bodies typically use threaded connections, making disassembly cumbersome and affecting work efficiency. Furthermore, during the color sorting process, the hopper body comes into contact with various materials, inevitably causing material residues and impurities to adhere to the hopper body surface, affecting color sorting accuracy. Therefore, this application provides a color sorter with an easily disassembled hopper to meet this requirement. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a color sorter with an easy-to-disassemble hopper.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a color sorter with an easy-to-disassemble hopper, comprising a color sorter body and a mounting frame disposed on the top of the color sorter body, wherein the hopper body is disposed on the top of the mounting frame;
[0007] A fixing component is placed on the side of the hopper body. The fixing component includes a protective shell fixedly connected to the side of the mounting frame. A first fixing plate is fixedly connected to the inner wall of the protective shell. A telescopic rod is fixedly connected to the side of the first fixing plate. A connecting plate is fixedly connected to the end of the telescopic rod away from the first fixing plate. A snap-fit block is fixedly connected to the side of the connecting plate. A first fixing block is provided at one end of the snap-fit block. A second fixing block is fixedly connected to the bottom of the first fixing block.
[0008] An auxiliary component is placed inside the cavity of the fixed component, and the auxiliary component includes a second fixed plate that is slidably connected to the inner wall of the protective shell.
[0009] Furthermore, the top of the first fixing block is fixedly connected to the bottom of the hopper body, and a second slider is slidably connected to the side of the first fixing block.
[0010] The technical effect of adopting the above technical solution is that by setting a second slider, the first fixed block can be detached from the inner cavity of the protective shell.
[0011] Furthermore, a second spring and a telescopic plate are fixedly connected to the bottom of the second slider, and the bottoms of the second spring and the telescopic plate are both fixedly connected to the top of the second fixed block.
[0012] The technical effect of adopting the above technical solution is that by setting the second spring, the second slider can be assisted in resetting, and by setting the telescopic plate, the movement distance of the second slider can be compensated.
[0013] Furthermore, a first spring piece is fixedly connected to the side of the first fixing plate, and the end of the first spring piece away from the first fixing plate is fixedly connected to the side of the connecting plate close to the first fixing plate.
[0014] The technical effect of adopting the above technical solution is that by setting the first spring piece, the locking block can be reset.
[0015] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0016] By setting up the color sorter body, materials can be color sorted. By setting up the mounting frame, the hopper body can be supported. By fixing the protective shell to the side of the mounting frame, the connection between the hopper body and the mounting frame can be protected. By fixing the first fixing plate to the inner wall of the protective shell, the telescopic rod and connecting plate can be supported. By setting up the telescopic rod, the movement distance of the locking block can be compensated, making its movement more stable. By fixing the first fixing block and the locking block to the bottom of the hopper body, the hopper body and the mounting frame can be quickly fixed, ensuring that the position of the hopper body will not shift during the color sorting process. By setting a flexible pad at the bottom of the mounting frame, a certain amount of space can be provided for the movement of the hopper body. When it is necessary to disassemble and replace the hopper body, simply press down on the hopper body to make the first fixing block disengage from the inner cavity of the protective shell, thereby realizing the quick disassembly of the hopper body, effectively improving work efficiency. At the same time, it is also more convenient when cleaning and replacement are required. Attached Figure Description
[0017] Figure 1 A three-dimensional structural diagram of a color sorter with an easily disassembled hopper provided by this utility model;
[0018] Figure 2 A schematic diagram of the internal cross-sectional structure of a color sorter with an easily disassembled hopper provided by this utility model;
[0019] Figure 3A cross-sectional view of a color sorter fixing assembly with an easily detachable hopper provided by this utility model;
[0020] Figure 4 This utility model provides a cross-sectional structural diagram of a color sorter with an auxiliary component for easy disassembly of the hopper body.
[0021] Legend:
[0022] 1. Color sorter body; 11. Mounting frame; 12. Hopper body;
[0023] 2. Fixing component; 21. Protective shell; 22. First fixing plate; 23. Telescopic rod; 24. Connecting plate; 25. Snap-fit block; 26. First spring piece; 27. First slider; 28. Telescopic plate; 29. First fixing block; 210. Limiting plate; 211. Second slider; 212. Second fixing block; 213. Second spring piece;
[0024] 3. Auxiliary components; 31. Second fixing plate; 32. Third spring; 33. Roller. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] like Figure 1 - Figure 4 As shown, this embodiment provides a technical solution: a color sorter with an easy-to-disassemble hopper, a color sorter body 1 and a mounting frame 11 disposed on the top of the color sorter body 1, and a hopper body 12 disposed on the top of the mounting frame 11;
[0027] Fixing component 2 is placed on the side of the hopper body 12. Fixing component 2 includes a protective shell 21 fixedly connected to the side of the mounting frame 11. A first fixing plate 22 is fixedly connected to the inner wall of the protective shell 21. A telescopic rod 23 is fixedly connected to the side of the first fixing plate 22. A connecting plate 24 is fixedly connected to the end of the telescopic rod 23 away from the first fixing plate 22. A snap-fit block 25 is fixedly connected to the side of the connecting plate 24. A first fixing block 29 is provided at one end of the snap-fit block 25. A second fixing block 212 is fixedly connected to the bottom of the first fixing block 29.
[0028] Auxiliary component 3 is placed inside the cavity of fixed component 2. Auxiliary component 3 includes a second fixed plate 31 slidably connected to the inner wall of protective shell 21. The top of the first fixed block 29 is fixedly connected to the bottom of hopper body 12. A second slider 211 is slidably connected to the side of the first fixed block 29. A second spring piece 213 and a telescopic plate 28 are fixedly connected to the bottom of the second slider 211. The bottoms of the second spring piece 213 and the telescopic plate 28 are both fixedly connected to the top of the second fixed block 212. A first spring piece 26 is fixedly connected to the side of the first fixed plate 22. The end of the first spring piece 26 away from the first fixed plate 22 is connected to the... The connecting plate 24 is fixedly connected to the side near the first fixed plate 22. A first slider 27 is fixedly connected to the top of the connecting plate 24. One end of the first slider 27 extends into the inner cavity of the limiting plate 210. One end of the first slider 27 is slidably connected to the inner cavity of the limiting plate 210. The top of the connecting plate 24 is also provided with a limiting plate 210. The operator manually presses the first fixing block 29, which is fixedly connected to the bottom of the hopper body 12, downward along the inner cavity of the protective shell 21. This causes the first fixing block 29 to drive the second slider 211 and the second fixing block 212 to move downward. When the first fixing block 29 moves to a certain position, the second fixing block 211 moves downward. The tops of the fixed block 212 and the snap-fit block 25 make contact. Through the cooperation of the first spring piece 26 and the telescopic rod 23, the snap-fit block 25 can be moved towards the end closer to the first fixed plate 22, thereby causing the first fixed block 29 and the protective shell 21 to snap together, thus fixing the position of the hopper body 12. By setting the shapes of the second slider 211 and the second fixed block 212 to trapezoidal, they can cooperate with the snap-fit block 25 for snap-fit fixation, effectively improving installation efficiency. When it is necessary to replace or clean the hopper body 12, simply press down on the hopper body 12 again to fix it to the bottom of the mounting frame 11. The flexible gasket of the part undergoes slight deformation, which in turn causes the first fixing block 29 to drive the second slider 211 to move downward. When the second slider 211 moves to a certain position, the locking block 25 moves towards the end close to the first fixing plate 22. When the locking block 25 moves to the top of the second slider 211, it pulls the hopper body 12 upward. Through the cooperation of the second spring 213 and the telescopic plate 28, the second slider 211 and the second fixing block 212 can be brought into contact, which in turn causes the first fixing block 29 to disengage from the inner cavity of the protective shell 21, effectively improving the disassembly efficiency and facilitating the replacement and maintenance of the hopper body 12.
[0029] Furthermore, such as Figure 3 and Figure 4 As shown: The bottom of the second fixed plate 31 is fixedly connected to the third spring 32. After the fixed plate is fixed, the vibration generated during the color sorting process of the color sorter body 1 is transmitted to the third spring 32 through the mounting frame 11. The third spring 32 deforms, thereby buffering the vibration stress and improving the connection stability between the hopper body 12 and the mounting frame 11.
[0030] During use, because the disassembly and installation are performed through the cooperation of the second slider 211, the second fixing block 212, and the snap-fit block 25, the side wear rate of the snap-fit block 25 will inevitably accelerate. Figure 4 As shown: In this solution, a roller 33 is rotatably connected to one end of the snap-fit block 25 near the first fixing block 29. By rotating the roller 33 connected to the side of the snap-fit block 25, the direct contact between the side of the snap-fit block 25 and the side of the second slider 211 and the second fixing block 212 can be reduced, effectively extending the service life of the snap-fit block 25.
[0031] Working principle:
[0032] like Figure 1-4 As shown:
[0033] In use: First, the operator manually places the hopper body 12 on top of the mounting frame 11. Then, the first fixing block 29 is pressed downwards along the inner cavity of the protective shell 21. When the first fixing block 29 moves to a certain position, the bottom of the second fixing block 212 contacts the top of the locking block 25. At this time, the first spring 26 is compressed, which allows the second fixing block 212 to enter the inner cavity of the protective shell 21. When the second fixing block 212 moves to a certain position, the first spring 26 releases stress, which allows the locking block 25 to reset, thereby fixing the position of the first fixing block 29 and effectively improving the efficiency of the hopper body 12. Installation speed, finally start the color sorter body 1, so that the material can be color sorted. When it is necessary to replace the hopper body 12, by pressing down the hopper body 12, the first fixing block 29 can be driven to move the second slider 211 downward, so that the bottom of the second slider 211 can contact the top of the locking block 25. When the second slider 211 moves to a certain position, the bottom of the locking block 25 contacts the top of the second slider 211. At this time, the first fixing block 29 is pulled upward, so that the first fixing block 29 can be disengaged from the inner cavity of the protective shell 21, thereby achieving the effect of quickly removing the hopper body 12.
[0034] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A color sorter with an easily disassembled hopper, characterized in that, include: Color sorter body (1) and mounting frame (11) set on top of color sorter body (1), with hopper body (12) set on top of mounting frame (11); A fixing component (2) is placed on the side of the hopper body (12). The fixing component (2) includes a protective shell (21) fixedly connected to the side of the mounting frame (11). A first fixing plate (22) is fixedly connected to the inner wall of the protective shell (21). A telescopic rod (23) is fixedly connected to the side of the first fixing plate (22). A connecting plate (24) is fixedly connected to the end of the telescopic rod (23) away from the first fixing plate (22). A snap-fit block (25) is fixedly connected to the side of the connecting plate (24). A first fixing block (29) is provided at one end of the snap-fit block (25). A second fixing block (212) is fixedly connected to the bottom of the first fixing block (29). An auxiliary component (3) is placed inside the cavity of the fixing component (2). The auxiliary component (3) includes a second fixing plate (31) that is slidably connected to the inner wall of the protective shell (21).
2. The color sorter with an easily detachable hopper according to claim 1, characterized in that, The top of the first fixing block (29) is fixedly connected to the bottom of the hopper body (12), and the side of the first fixing block (29) is slidably connected to the second slider (211).
3. A color sorter with an easily detachable hopper according to claim 2, characterized in that, The bottom of the second slider (211) is fixedly connected to a second spring (213) and a telescopic plate (28), and the bottoms of the second spring (213) and the telescopic plate (28) are fixedly connected to the top of the second fixing block (212).
4. A color sorter with an easily detachable hopper according to claim 1, characterized in that, A first spring piece (26) is fixedly connected to the side of the first fixing plate (22), and the end of the first spring piece (26) away from the first fixing plate (22) is fixedly connected to the side of the connecting plate (24) close to the first fixing plate (22).
5. A color sorter with an easily detachable hopper according to claim 1, characterized in that, The top of the connecting plate (24) is fixedly connected to a first slider (27), one end of the first slider (27) extends into the inner cavity of the limiting plate (210), and one end of the first slider (27) is slidably connected to the inner cavity of the limiting plate (210). The top of the connecting plate (24) is also provided with a limiting plate (210).
6. A color sorter with an easily detachable hopper according to claim 1, characterized in that, The bottom of the second fixing plate (31) is fixedly connected to a third spring piece (32).
7. A color sorter with an easily detachable hopper according to claim 1, characterized in that, The snap-fit block (25) is rotatably connected to a roller (33) at one end near the first fixing block (29).