Automatic weighing system for lead-acid storage battery

Abstract

The utility model discloses an automatic weighing system for a lead-acid storage battery, which comprises an equipment body, the upper surface of the equipment body is fixedly connected with a switching rod, one end, far away from the equipment body, of the switching rod is fixedly connected with a digital client, and the left side surface of the equipment body is fixedly connected with a feeding frame through bolts. The front face of the equipment body is fixedly connected with a storage rack through bolts. According to the device, through accurate guiding of the positioning frame and the positioning pulley and stable conveying of the feeding roller, it is ensured that batteries can orderly enter a core area of equipment for code scanning and weighing, the complexity and errors of manual operation are reduced, key data of the batteries can be rapidly and accurately obtained through efficient cooperation of the code scanning mechanism and the weighing mechanism, and the efficiency of code scanning and weighing is improved. And the data are transmitted to the background server in real time to be analyzed, processed and stored, so that the instantaneity and integrity of the data are realized, and the system can timely and accurately identify defective products by comparing the data with preset process parameters.

Description

Technical Field

[0001] This utility model relates to the field of lead-acid batteries, and in particular to an automatic weighing system for lead-acid batteries. Background Technology

[0002] Storage batteries are a general term for all chemical energy batteries that can be recharged and reused after their power is depleted to a certain level. They are also known as rechargeable batteries. The reason they can be recharged is that their chemical reaction can be reversed when connected to an external power source. There are many kinds of chemicals used to make storage batteries, and their designs are also different. Therefore, their voltage, capacity, size, and weight are also different.

[0003] In the current battery processing flow, the common practice is to use a handheld barcode scanner to scan and register information one by one, and then manually record the data after weighing with an electronic scale. However, this method has obvious drawbacks. It is very easy to cause operational errors due to human negligence, which makes it difficult to guarantee the accuracy of the data and seriously affects the subsequent production process and quality control. To address these issues, we propose an automatic weighing system for lead-acid batteries. Utility Model Content

[0004] The purpose of this invention is to provide an automatic weighing system for lead-acid batteries to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automatic weighing system for lead-acid batteries includes a device body. An adapter rod is fixedly connected to the upper surface of the device body. A digital client is fixedly connected to the end of the adapter rod furthest from the device body. A feeding rack is bolted to the left side of the device body. A shelf is bolted to the front of the device body. A weighing mechanism and a barcode scanning mechanism are fixedly connected to the inner wall of the device body. A set of mounting brackets is fixedly connected to the back of the device body. A driver is fixedly connected to the upper surface of each mounting bracket. A set of feeding rollers is snapped onto the inner wall of the device body, the inner wall of the feeding rack, and the inner wall of the shelf. A mounting platform is fixedly connected to the back of the device body. The inner wall of the mounting platform is fixedly embedded with two limiting sleeves. Each limiting sleeve has a limiting rod slidably connected to its inner wall. The front of both limiting rods penetrates the mounting platform and extends into the interior of the equipment body. A push plate is fixedly connected to the front of both limiting rods. An electro-hydraulic rod is fixedly connected to the back of the mounting platform. The output end of the electro-hydraulic rod penetrates the mounting platform and extends into the interior of the equipment body. The output end of the electro-hydraulic rod is fixedly connected to the back of the push plate. The equipment body is electrically connected to a backend server via wires. The backend server is electrically connected to a set of client displays via wires. The backend server is electrically connected to a set of local servers via wires. Each local server is electrically connected to a local device via wires.

[0007] In a further embodiment, a set of support feet are fixedly connected to the bottom surface of the equipment body, the bottom surface of the feeding rack, and the bottom surface of the storage rack, and each support foot has anti-slip texture on its bottom surface.

[0008] In a further embodiment, a set of heat dissipation slots are provided on the back of each driver.

[0009] In a further embodiment, the upper surface of the feeding rack and the upper surface of the equipment body are both fixedly connected to two positioning frames, and each positioning frame has a set of positioning pulleys engaged on its inner wall.

[0010] In a further embodiment, two adapter plates are fixedly connected to the upper surface of the shelf, and a baffle is fixedly connected to the upper surface of each adapter plate.

[0011] In a further embodiment, two mounting brackets are fixedly connected to the upper surface of the shelf, and a set of rolling rods are engaged on the inner wall of each mounting bracket.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device, through precise guidance from the positioning frame and positioning pulleys, and stable conveying by the feeding rollers, ensures that batteries enter the core area of ​​the equipment in an orderly manner for scanning and weighing. This reduces the tediousness and errors of manual operation. The efficient cooperation between the scanning and weighing mechanisms enables the rapid and accurate acquisition of key battery data, which is transmitted in real time to the back-end server for analysis, processing, and storage. This achieves data immediacy and completeness. By comparing the data with preset process parameters, the system can promptly and accurately identify defective products and automatically push them out using an electric hydraulic rod and push plate. This effectively prevents defective products from flowing into subsequent processes, greatly improving the product qualification rate and overall quality stability. At the same time, staff can obtain real-time and intuitive information about the detailed information and production status of each battery, facilitating real-time monitoring and management of the production process and timely detection and resolution of potential problems. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of an automatic weighing system for lead-acid batteries;

[0015] Figure 2 This is a rear-view three-dimensional structural diagram of an automatic weighing system for lead-acid batteries.

[0016] Figure 3 This is a right-view three-dimensional structural diagram of the main body of an automatic weighing system for lead-acid batteries.

[0017] Figure 4 This is a three-dimensional structural diagram of the main body of an automatic weighing system for lead-acid batteries.

[0018] Figure 5 This is a rear-view three-dimensional structural diagram of the main body of an automatic weighing system for lead-acid batteries.

[0019] Figure 6 This is a schematic diagram of the system structure of a backend server in an automatic weighing system for lead-acid batteries.

[0020] Figure 7 For use in an automatic weighing system for lead-acid batteries Figure 3 Enlarged schematic diagram of the structure at point A in the middle.

[0021] In the diagram: 1. Feeding rack; 2. Support leg; 3. Limiting sleeve; 4. Push plate; 5. Shelf; 6. Equipment body; 7. Weighing mechanism; 8. Scanning mechanism; 9. Adapter rod; 10. Digital client; 11. Mounting frame; 12. Heat dissipation groove; 13. Driver; 14. Feeding roller; 15. Adapter plate; 16. Baffle; 17. Limiting rod; 18. Mounting bracket; 19. Rolling rod; 20. Positioning frame; 21. Positioning pulley; 22. Electro-hydraulic rod; 23. Backend server; 24. Client display; 25. Local server; 26. Local equipment; 27. Mounting platform. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7In this utility model, an automatic weighing system for lead-acid batteries includes a device body 6. An adapter rod 9 is fixedly connected to the upper surface of the device body 6. A digital client 10 is fixedly connected to the end of the adapter rod 9 furthest from the device body 6. A feeding rack 1 is bolted to the left side of the device body 6. A storage rack 5 is bolted to the front of the device body 6. A weighing mechanism 7 and a barcode scanning mechanism 8 are fixedly connected to the inner wall of the device body 6. A set of mounting brackets 11 are fixedly connected to the back of the device body 6. The upper surface of each mounting bracket 11 is fixed with... A set of feeding rollers 14 are snapped onto the inner walls of the equipment body 6, the inner walls of the feeding rack 1, and the inner walls of the storage rack 5, all connected to a driver 13. A mounting platform 27 is fixedly connected to the back of the equipment body 6. Two limiting sleeves 3 are fixedly embedded in the inner wall of the mounting platform 27. A limiting rod 17 is slidably connected to the inner wall of each limiting sleeve 3. The front of both limiting rods 17 passes through the mounting platform 27 and extends into the interior of the equipment body 6. A push plate 4 is fixedly connected to the front of both limiting rods 17. An electric hydraulic rod 22 is fixedly connected to the back of the mounting platform 27. The output end of the electric hydraulic rod 22 passes through the mounting platform 27. 7 extends into the interior of the equipment body 6. The output end of the electric hydraulic rod 22 is fixedly connected to the back of the push plate 4. The equipment body 6 is electrically connected to a backend server 23 via wires. The backend server 23 is electrically connected to a set of client displays 24 via wires. The backend server 23 is electrically connected to a set of local servers 25 via wires. Each local server 25 is electrically connected to a local device 26 via wires. The driver 13 drives the feeding roller 14 to rotate, slowly conveying the battery into the interior of the equipment body 6. When the battery passes through the barcode scanning mechanism 8, the barcode scanning mechanism 8 automatically scans the identification code on the surface of the battery and transmits the scanning information to the backend server 23. The battery continues to move to the weighing mechanism 7. The weighing mechanism 7 accurately measures the weight of the battery and transmits the weight data to the backend server 23 in real time. The backend server 23 bundles and stores the received barcode information and weight data, performs preliminary data analysis, compares it with the preset process parameters, and determines whether the weight of the battery is qualified. This effectively avoids defective products from flowing into subsequent processes, greatly improves the product qualification rate and overall quality stability, and allows staff to understand the detailed information and production status of each battery in real time and intuitively.

[0026] A set of support feet 2 are fixedly connected to the bottom surface of the equipment body 6, the bottom surface of the feeding rack 1, and the bottom surface of the shelf 5. Each support foot 2 has anti-slip texture on its bottom surface. The support feet 2 can support the equipment. Each driver 13 has a set of heat dissipation slots 12 on its back. The heat dissipation slots 12 can improve the heat dissipation efficiency of the equipment. Two positioning frames 20 are fixedly connected to the upper surface of the feeding rack 1 and the upper surface of the equipment body 6. Each positioning frame 20 has a set of positioning pulleys 21 snapped into its inner wall. The positioning pulleys 21 can correct the material travel path.

[0027] The upper surface of the shelf 5 is fixedly connected to two adapter plates 15. Each adapter plate 15 has a baffle 16 fixedly connected to its upper surface. The baffle 16 can limit the movement of materials and prevent them from falling. The upper surface of the shelf 5 is fixedly connected to two mounting brackets 18. Each mounting bracket 18 has a set of rolling rods 19 snapped into its inner wall. The rolling rods 19 can improve the smoothness of material transfer.

[0028] The working principle of this utility model is as follows:

[0029] In use, first move the device to the designated location and connect it to a power source. Then, place the lead-acid batteries to be weighed one by one on the feeding roller 14 of the loading rack 1. Use the positioning frame 20 and positioning pulley 21 for initial positioning and guidance to ensure the batteries are accurately aligned with the feeding channel. Next, start the equipment. The driver 13 drives the feeding roller 14 to rotate, slowly conveying the batteries into the equipment body 6. When the batteries pass through the barcode scanning mechanism 8, the scanning mechanism 8 automatically scans the identification code on the battery surface and transmits the scan information to the backend server 23. The batteries then continue to the weighing mechanism 7, which accurately measures the weight of the batteries. The weight data is transmitted to the backend server 23 in real time. The backend server 23 binds and stores the received barcode information and weight data, performs preliminary data analysis, compares it with the preset process parameters, and determines whether the battery weight is qualified. The staff can view the battery barcode information, weight data, and comparison results with process parameters in real time on the client display 24. When the backend server 23 determines that a battery is defective, it sends a command to the electric hydraulic rod 22. The electric hydraulic rod 22 starts and pushes the push plate 4 to slide forward along the limit rod 17, pushing the defective battery from the shelf 5 to the designated collection area.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. An automatic weighing system for lead-acid batteries, characterized in that: The device includes a main body (6), an adapter rod (9) fixedly connected to the upper surface of the main body (6), a digital client (10) fixedly connected to the end of the adapter rod (9) away from the main body (6), a feeding rack (1) fixedly connected to the left side of the main body (6) by bolts, a shelf (5) fixedly connected to the front side of the main body (6) by bolts, a weighing mechanism (7) fixedly connected to the inner wall of the main body (6), and a barcode scanning mechanism (8) fixedly connected to the inner wall of the main body (6). A set of mounting brackets (11) is fixedly connected to the back of the equipment body (6). A driver (13) is fixedly connected to the upper surface of each mounting bracket (11). A set of feeding rollers (14) are snapped onto the inner wall of the equipment body (6), the inner wall of the feeding rack (1), and the inner wall of the shelf (5). A mounting platform (27) is fixedly connected to the back of the equipment body (6). Two limiting sleeves (3) are fixedly embedded in the inner wall of the mounting platform (27). A limiting rod (17) is slidably connected to the inner wall of each limiting sleeve (3).

2. The automatic weighing system for lead-acid batteries according to claim 1, characterized in that: The front sides of both limiting rods (17) penetrate the mounting platform (27) and extend into the interior of the equipment body (6). The front sides of both limiting rods (17) are fixedly connected to a push plate (4). The back side of the mounting platform (27) is fixedly connected to an electric hydraulic rod (22). The output end of the electric hydraulic rod (22) penetrates the mounting platform (27) and extends into the interior of the equipment body (6). The output end of the electric hydraulic rod (22) is fixedly connected to the back side of the push plate (4). The equipment body (6) is electrically connected to a backend server (23) via wires. The backend server (23) is electrically connected to a set of client displays (24) via wires. The backend server (23) is electrically connected to a set of local servers (25) via wires. Each local server (25) is electrically connected to a local device (26) via wires.

3. The automatic weighing system for lead-acid batteries according to claim 2, characterized in that: The bottom surface of the equipment body (6), the bottom surface of the feeding rack (1) and the bottom surface of the shelf (5) are all fixedly connected with a set of support feet (2), and the bottom surface of each support foot (2) is provided with anti-slip texture.

4. The automatic weighing system for lead-acid batteries according to claim 3, characterized in that: Each of the aforementioned drivers (13) has a set of heat dissipation slots (12) on its back.

5. An automatic weighing system for lead-acid batteries according to claim 4, characterized in that: The upper surface of the feeding rack (1) and the upper surface of the equipment body (6) are both fixedly connected to two positioning frames (20), and each positioning frame (20) has a set of positioning pulleys (21) attached to its inner wall.

6. The automatic weighing system for lead-acid batteries according to claim 5, characterized in that: The upper surface of the shelf (5) is fixedly connected to two adapter plates (15), and the upper surface of each adapter plate (15) is fixedly connected to a baffle (16).

7. An automatic weighing system for lead-acid batteries according to claim 6, characterized in that: The upper surface of the shelf (5) is fixedly connected to two mounting brackets (18), and each mounting bracket (18) has a set of rolling rods (19) snapped into its inner wall.

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