Automatic magnetic core sorting machine
By using a rotary material handling method, and by controlling the boom and magnetic chuck with a rotary cylinder and a telescopic cylinder, the problem of inaccurate force control in existing magnetic core sorting equipment is solved, and efficient and non-destructive magnetic core sorting is achieved.
Patent Information
- Application Number
- CN202422895146.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing magnetic core sorting equipment uses a cylinder pushing method, which cannot accurately control the force, easily damages the magnetic core, and has low sorting efficiency.
The system employs a rotary material handling method, using a rotary cylinder and a telescopic cylinder to control the boom and magnetic chuck, achieving precise adsorption and transfer of the magnetic core while avoiding damage. Simultaneously, the dual-axis alternating operation improves efficiency.
The rotary material handling method avoids damage to the magnetic core and improves sorting efficiency.
Smart Images

Figure CN223960100U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic core sorting technology, specifically to an automatic magnetic core sorting machine. Background Technology
[0002] A magnetic core is a cylindrical, ring-shaped, spiraling metal oxide composed of various iron oxide mixtures. The cylindrical shape of the magnetic core is to increase the magnetic induction intensity of the electromagnet. Before being manufactured and packaged, the magnetic core needs to be inspected to check whether the height and curvature of the finished core meet the standard qualification line. Currently, most magnetic core inspections on the market are done manually, which is slow and will affect the normal production order.
[0003] Most existing magnetic core sorting equipment uses cylinders to push materials to achieve sorting operations. However, cylinders cannot accurately control the force during the pushing process, which can easily damage the magnetic cores. Utility Model Content
[0004] The purpose of this invention is to provide an automatic magnetic core sorting machine that differs from the traditional pneumatic pushing method. The rotating material handling will not damage the magnetic core, and the dual-axis alternating operation can greatly improve the sorting efficiency, thus solving the problems in the prior art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic magnetic core sorting machine, comprising a feeding conveyor belt and a sorting conveyor belt, wherein the sorting conveyor belt is perpendicular to the feeding conveyor belt, a sorting unit is provided between the feeding conveyor belt and the sorting conveyor belt, and a magnetic core is provided above the feeding conveyor belt and the sorting conveyor belt.
[0006] Furthermore, a detection probe is provided on one side of the feeding conveyor belt, and the detection probe is connected to the feeding conveyor belt through a bracket, wherein the detection probe is aligned with the sorting unit.
[0007] Furthermore, a transfer shaft frame is provided at the bottom of the sorting unit, and the sorting unit is connected to the feeding conveyor belt through the transfer shaft frame.
[0008] Furthermore, the sorting unit includes a rotary cylinder, a boom, and a telescopic cylinder, wherein the boom is mounted on top of the rotary cylinder and is rotatably connected to the rotary cylinder, and the telescopic cylinder is mounted at the bottom of both ends of the boom.
[0009] Furthermore, a magnetic suction cup is provided at the bottom of the telescopic cylinder, and the magnetic suction cup is connected to the telescopic cylinder via a connecting rod.
[0010] Furthermore, a pneumatic interface is provided on one side of the telescopic cylinder.
[0011] Compared with the prior art, the beneficial effects of this utility model are:
[0012] In this invention, a rotary cylinder controls the boom to rotate 180°, while a telescopic cylinder controls the magnetic chuck to rise and fall. After falling, the magnetic chuck can attract the magnetic core to the bottom, and then rise up, and is rotated by the boom to the top of the sorting conveyor belt. Unlike the traditional pneumatic pushing method, the rotating material picking will not damage the magnetic core. At the same time, the dual-axis alternating operation can greatly improve the sorting efficiency. Attached Figure Description
[0013] Figure 1 This is the overall front view of the present invention;
[0014] Figure 2 This is an overall side view of the present invention;
[0015] Figure 3 This is a schematic diagram of the sorting unit structure of this utility model.
[0016] In the diagram: 1. Feeding conveyor belt; 2. Sorting conveyor belt; 3. Sorting unit; 4. Magnetic core; 101. Detection probe; 102. Transfer shaft frame; 301. Rotary cylinder; 302. Boom; 303. Telescopic cylinder; 304. Magnetic chuck; 3031. Pneumatic interface. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] To address the issue that most existing magnetic core sorting equipment uses pneumatic cylinders for pushing materials, but the cylinders cannot precisely control the force during the pushing process, easily damaging the magnetic cores; please refer to... Figure 1-3 The present invention provides the following solution:
[0019] An automatic magnetic core sorting machine includes a feeding conveyor belt 1 and a sorting conveyor belt 2. The sorting conveyor belt 2 is perpendicular to the feeding conveyor belt 1. A sorting unit 3 is arranged between the feeding conveyor belt 1 and the sorting conveyor belt 2. Magnetic cores 4 are arranged above the feeding conveyor belt 1 and the sorting conveyor belt 2. The processed magnetic cores 4 are conveyed by the feeding conveyor belt 1 to one end of the sorting conveyor belt 2. Then, the sorting unit 3 picks them up and transfers them to the sorting conveyor belt 2 for conveying. Unlike the traditional pneumatic pushing method, the rotation picking will not damage the magnetic cores. At the same time, the dual-axis alternating operation can greatly improve the sorting efficiency.
[0020] A detection probe 101 is provided on one side of the feeding conveyor belt 1. The detection probe 101 is connected to the feeding conveyor belt 1 through a bracket. The detection probe 101 is aligned with the sorting unit 3. The detection probe 101 senses the conveying position of the magnetic core 4. When the magnetic core 4 is detected by the probe, the telescopic cylinder 303 will be activated to complete the picking operation of the magnetic core 4.
[0021] The bottom of the sorting unit 3 is provided with a transfer shaft frame 102. The sorting unit 3 is connected to the feeding conveyor belt 1 through the transfer shaft frame 102. The sorting unit 3 includes a rotary cylinder 301, a boom 302 and a telescopic cylinder 303. The boom 302 is installed on the top of the rotary cylinder 301 and is rotatably connected to the rotary cylinder 301. The telescopic cylinder 303 is installed at the bottom of both ends of the boom 302. The bottom of the telescopic cylinder 303 is provided with a magnetic chuck 304. The magnetic chuck 304 is telescopically connected to the telescopic cylinder 303 through a connecting rod. A pneumatic interface 3031 is provided on one side of the telescopic cylinder 303. The rotary cylinder 301 is responsible for controlling the boom 302 to perform a 180° rotation operation. The telescopic cylinder 303 can control the magnetic chuck 304 to rise and fall. After falling, the magnetic chuck 304 can attract the magnetic core 4 to the bottom, and then rise up and be rotated by the boom 302 to the top of the sorting conveyor belt 2.
[0022] The working principle is as follows: the feeding conveyor belt 1 transports the processed magnetic core 4 to one end of the sorting conveyor belt 2. Then, the sorting unit 3 picks it up and transfers it to the sorting conveyor belt 2 for conveying. The rotary cylinder 301 controls the boom 302 to rotate 180°, and the telescopic cylinder 303 controls the magnetic chuck 304 to rise and fall. After falling, the magnetic chuck 304 can attract the magnetic core 4 to the bottom, and then rise up, and the boom 302 rotates it to the top of the sorting conveyor belt 2.
[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic magnetic core sorting machine, characterized in that, The system includes a feeding conveyor belt (1) and a sorting conveyor belt (2). The sorting conveyor belt (2) is perpendicular to the feeding conveyor belt (1). A sorting unit (3) is provided between the feeding conveyor belt (1) and the sorting conveyor belt (2). A magnetic core (4) is provided above the feeding conveyor belt (1) and the sorting conveyor belt (2). The sorting unit (3) includes a rotary cylinder (301), a boom (302), and a telescopic cylinder (303). The boom (302) is installed on the top of the rotary cylinder (301) and is rotatably connected to the rotary cylinder (301). The telescopic cylinder (303) is installed at the bottom of both ends of the boom (302). A magnetic chuck (304) is provided at the bottom of the telescopic cylinder (303). The magnetic chuck (304) and the telescopic cylinder (303) are telescopically connected by a connecting rod.
2. The automatic magnetic core sorting machine according to claim 1, characterized in that: A detection probe (101) is provided on one side of the feeding conveyor belt (1). The detection probe (101) is connected to the feeding conveyor belt (1) through a bracket. The detection probe (101) is aligned with the sorting unit (3).
3. The automatic magnetic core sorting machine according to claim 1, characterized in that: The bottom of the sorting unit (3) is provided with a transfer shaft frame (102), and the sorting unit (3) is connected to the feeding conveyor belt (1) through the transfer shaft frame (102).
4. The automatic magnetic core sorting machine according to claim 1, characterized in that: A pneumatic port (3031) is provided on one side of the telescopic cylinder (303).