Drum-type concentration magnetic separator for producing fine iron powder
By designing cleaning and scraping components on the magnetic separator, the problem of needing to stop the magnetic separator for cleaning was solved, and the online cleaning and scraping effects were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-03
AI Technical Summary
The magnetic separator needs to be stopped when cleaning impurities on the drum surface, which affects normal operation. In addition, the friction between the scraper and the drum increases the gap, making it difficult to effectively scrape the ore.
A drum-type magnetic separator for fine selection, comprising a cleaning component and an adjustable scraping component, is designed. The cleaning component uses a drive motor to drive a screw and a rectangular sleeve to achieve brush cleaning; the scraping component uses a dial wheel and a screw to adjust the contact between the scraper and the drum to scrape the ore.
It enables automatic cleaning of the drum surface during the operation of the magnetic separator, avoiding machine downtime, improving cleaning efficiency, and adjusting the distance between the scraper and the drum to ensure effective scraping of the ore.
Smart Images
Figure CN223960127U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic separator technology, specifically a drum-type magnetic separator for iron concentrate production. Background Technology
[0002] Magnetic separators are screening devices used to remove iron powder and other substances from recycled powdery granules. After the slurry flows into the tank through the feed box, the mineral particles enter the feed area of the tank in a loose state under the action of the water flow from the feed spray pipe. Under the action of the magnetic field, the magnetic mineral particles undergo magnetic aggregation to form "magnetic clusters" or "magnetic chains". The magnetic clusters or "magnetic chains" are attracted to the magnetic poles by the magnetic force in the slurry and are adsorbed on the cylinder.
[0003] In order not to affect the normal operation of the magnetic separator, the magnetic separator does not have a drum surface cleaning mechanism. When it is necessary to clean the surface of the drum, the magnetic separator must be stopped before tools can be used to clean the impurities on the surface of the magnetic separator drum. This affects the normal operation of the magnetic separator. In addition, the magnetic separator uses a scraper to scrape off the mineral material attached to the magnetic separator drum. As the magnetic separator drum rotates and rubs against the scraper, the distance between the scraper and the magnetic separator drum tends to increase, making it difficult for the scraper to scrape off the mineral material attached to the magnetic separator drum. Utility Model Content
[0004] To address the issue that magnetic separators often lack a drum surface cleaning mechanism to avoid disrupting normal operation, the separator must be stopped before cleaning can be performed, thus affecting its normal operation. Furthermore, the rotating drum and continuous friction between the drum and scraper can increase the distance between them, making it difficult for the scraper to effectively remove the adhering material. The purpose of this invention is to provide a drum-type magnetic separator for iron concentrate production.
[0005] To solve the above technical problems, the present invention adopts the following technical solution: a drum-type magnetic separator for iron concentrate production, comprising a magnetic separator body, a magnetic separator cylinder connected to the magnetic separator body, a cleaning component fixedly provided on the upper surface of the magnetic separator body, and an adjustable scraping component connected to the magnetic separator body;
[0006] The cleaning assembly includes a gantry frame and an arc-shaped plate. The gantry frame is fixedly connected to the upper surface of the magnetic separator body. A double-headed screw is rotatably mounted on the inner surface of the gantry frame. A rectangular sleeve is threaded onto the outer surface of the double-headed screw. The rectangular sleeve slides and fits against the inner surface of the gantry frame. A rotating plate is rotatably mounted inside the rectangular sleeve. The arc-shaped plate slides and fits against the inner surface of the gantry frame. A cleaning brush is fixedly mounted on the inner surface of the arc-shaped plate. The cleaning brush makes movable contact with the outer surface of the magnetic separator cylinder. A fixing block is fixedly mounted on the upper surface of the arc-shaped plate. A fixing block is rotatably connected to the other end of the rotating plate. A drive motor is fixedly mounted on one side of the gantry frame. The output end of the drive motor passes through the gantry frame. A fixing shell is fixedly mounted on one side of the gantry frame. The fixing shell is located inside the drive motor. The output end of the drive motor is fixedly connected to one end of the double-headed screw.
[0007] Preferably, a hollow plate and an arc-shaped scraper are fixedly provided on one side of the magnetic separator body. A screw is rotatably provided on the inner surface of the hollow plate, and a sleeve plate is threadedly fitted on the outer surface of the screw. The sleeve plate slides and fits against the inner surface of the hollow plate. A connecting plate is fixedly provided on one side of the sleeve plate, and the connecting plate penetrates the hollow plate. A notch is opened on the connecting plate. A connecting block is fixedly provided on one side of the arc-shaped scraper, and the connecting block is movably fitted against the inner surface of the notch. A bolt is threaded into the connecting block, and the end of the bolt is threaded into the connecting plate. The arc-shaped scraper is movably fitted against the outer surface of the magnetic separator cylinder. A round block is fixedly provided at one end of the screw, and a dial wheel is fitted on the outer surface of the round block. The dial wheel penetrates the hollow plate.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0009] 1. When the magnetic separation cylinder needs to be cleaned, the present invention can start the drive motor to drive the double-headed screw to rotate. The two rectangular sleeves on the outer surface of the double-headed screw move towards the middle. The rectangular sleeves can cause the rotating plate to rotate. The rotating plate can cause the arc plate to move downward. The cleaning brush and the magnetic separation cylinder move downward, so that the magnetic separation cylinder can be cleaned while it is working.
[0010] 2. This utility model allows the circular block to rotate by turning the dial wheel, which in turn drives the screw to rotate, thereby moving the sleeve plate fitted on the outer surface of the screw. The sleeve plate pushes the arc-shaped scraper through the connecting plate, so that the arc-shaped scraper can come into contact with the magnetic separation cylinder and scrape off the residual ore. The distance between the arc-shaped scraper and the magnetic separation cylinder can also be adjusted by increasing it. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the gantry structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the arc-shaped scraper structure of this utility model.
[0015] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0016] In the diagram: 1. Magnetic separator body; 11. Feed port; 12. Magnetic separator cylinder; 2. Cleaning assembly; 21. Gantry frame; 22. Double-headed screw; 23. Rectangular sleeve block; 24. Rotating plate; 25. Fixing block; 26. Arc plate; 27. Cleaning brush; 28. Limiting groove; 281. Limiting block; 29. Drive motor; 291. Fixing shell; 3. Adjustable scraper assembly; 31. Hollow plate; 32. Screw; 33. Sleeve plate; 34. Connecting plate; 36. Notch; 37. Connecting block; 38. Bolt; 39. Arc scraper; 4. Round block; 41. Dial wheel. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Example: Figure 1-4 As shown, this utility model provides a drum-type magnetic separator for iron concentrate production, including a magnetic separator body 1, a magnetic separator cylinder 12 connected to the magnetic separator body 1, a cleaning component 2 fixedly provided on the upper surface of the magnetic separator body 1, and an adjustable scraping component 3 connected to the magnetic separator body 1. The magnetic separator body 1 can be any kind of drum-type magnetic separator available on the market.
[0019] The cleaning assembly 2 includes a gantry frame 21 and an arc-shaped plate 26. The gantry frame 21 is fixedly connected to the upper surface of the magnetic separator body 1. A double-headed screw 22 is rotatably mounted on the inner surface of the gantry frame 21. A rectangular sleeve 23 is threaded onto the outer surface of the double-headed screw 22. Two rectangular sleeves 23 are provided and symmetrically arranged on the outer surface of the double-headed screw 22 to ensure stable operation of the equipment. The rectangular sleeves 23 are slidably fitted with the inner surface of the gantry frame 21. A rotating plate 24 is rotatably mounted inside the rectangular sleeves 23. The arc-shaped plate 26 is slidably fitted with the inner surface of the gantry frame 21. A cleaning brush 27 is fixedly mounted on the inner surface of the arc-shaped plate 26. The cleaning brush 27 is in movable contact with the outer surface of the magnetic separator cylinder 12. A fixing block 25 is fixedly provided on the upper surface of the plate 26, and the other end of the rotating plate 24 is fixedly connected to the fixing block 25. A drive motor 29 is fixedly provided on one side of the gantry frame 21. The output end of the drive motor 29 passes through the gantry frame 21 and is fixedly connected to one end of the double-headed screw 22. When it is necessary to clean the magnetic separation cylinder 12, the drive motor 29 can be started to drive the double-headed screw 22 to rotate. The two rectangular sleeves 23 on the outer surface of the double-headed screw 22 move towards the middle. The rectangular sleeves 23 can make the rotating plate 24 rotate. The rotating plate 24 can make the arc plate 26 move downward. The cleaning brush 27 and the magnetic separation cylinder 12 move downward, so that the magnetic separation cylinder 12 can be cleaned when it is working.
[0020] A fixed housing 291 is fixedly provided on one side of the gantry frame 21. The fixed housing 291 is located inside the drive motor 29 to support and protect the drive motor 29. The rectangular sleeve block 23 has a concave cross-sectional shape to facilitate the connection of the rotating plate 24. A feeding port 11 is provided on one side of the magnetic separator body 1 to assist in the feeding of ore. A limit groove 28 is provided on the inner surface of the gantry frame 21. A limit block 281 is slidably provided in the limit groove 28. The limit block 281 is fixedly connected to the arc plate 26 to improve the stability of the movement of the arc plate 26.
[0021] A hollow plate 31 and an arc-shaped scraper 39 are fixedly mounted on one side of the magnetic separator body 1. A screw 32 is rotatably mounted on the inner surface of the hollow plate 31. A sleeve plate 33 is threadedly fitted onto the outer surface of the screw 32. The sleeve plate 33 slides and fits against the inner surface of the hollow plate 31. A connecting plate 34 is fixedly mounted on one side of the sleeve plate 33, penetrating the hollow plate 31. A notch 36 is provided on the connecting plate 34. A connecting block 37 is fixedly mounted on one side of the arc-shaped scraper 39, movably fitting against the inner surface of the notch 36. A bolt 38 is threadedly inserted into the connecting block 37, with the end of the bolt 38 threadedly inserted into the connecting plate 34. The arc-shaped scraper 39 movably fits against the outer surface of the magnetic separator cylinder 12. The screw 32... One end of the plate is fixed with a circular block 4. A dial wheel 41 is fitted on the outer surface of the circular block 4. The outer surface of the dial wheel 41 has a semi-circular opening that allows it to rotate. The dial wheel 41 passes through the hollow plate 31. By turning the dial wheel 41, the circular block 4 can be rotated. The circular block 4 can drive the screw 32 to rotate, thereby moving the sleeve plate 33 fitted on the outer surface of the screw 32. The sleeve plate 33 pushes the arc-shaped scraper 39 through the connecting plate 34, so that the arc-shaped scraper 39 can contact the magnetic separation cylinder 12 and scrape off the residual ore. The distance between the arc-shaped scraper 39 and the magnetic separation cylinder 12 can be increased for adjustment. The arc-shaped scraper 39 can be replaced by rotating the bolt 38. The connecting block 37 on one side of the arc-shaped scraper 39 can be put into the notch 36 and then connected by the bolt 38.
[0022] Working principle: When the magnetic separation cylinder 12 needs to be cleaned during use, the drive motor 29 can be started to drive the double-headed screw 22 to rotate. The two rectangular sleeves 23 on the outer surface of the double-headed screw 22 move towards the middle. The rectangular sleeves 23 can cause the rotating plate 24 to rotate. The rotating plate 24 can cause the arc plate 26 to move downward. The cleaning brush 27 and the magnetic separation cylinder 12 move downward, so that the magnetic separation cylinder 12 can be cleaned while it is working.
[0023] The circular block 4 can be rotated by turning the dial 41, which in turn drives the screw 32 to rotate. This causes the sleeve 33 fitted on the outer surface of the screw 32 to move. The sleeve 33 pushes the arc-shaped scraper 39 through the connecting plate 34, so that the arc-shaped scraper 39 can come into contact with the magnetic separation cylinder 12 and scrape off the residual ore. The distance between the arc-shaped scraper 39 and the magnetic separation cylinder 12 can be increased for adjustment. The arc-shaped scraper 39 can be replaced by rotating the bolt 38. The connecting block 37 on one side of the arc-shaped scraper 39 can be put into the notch 36 and then connected by the bolt 38.
[0024] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A drum-type magnetic separator for iron concentrate production, comprising a magnetic separator body (1), characterized in that: A magnetic separator cylinder (12) is connected to the magnetic separator body (1), a cleaning component (2) is fixedly provided on the upper surface of the magnetic separator body (1), and an adjustable scraping component (3) is connected to the magnetic separator body (1). The cleaning component (2) includes a gantry frame (21) and an arc plate (26). The gantry frame (21) is fixedly connected to the upper surface of the magnetic separator body (1). A double-headed screw (22) is rotatably provided on the inner surface of the gantry frame (21). A rectangular sleeve (23) is threadedly fitted on the outer surface of the double-headed screw (22). The rectangular sleeve (23) slides against the inner surface of the gantry frame (21). A rotating plate (24) is rotatably provided inside the rectangular sleeve (23). The arc plate (26) slides against the inner surface of the gantry frame (21). A cleaning brush (27) is fixedly provided on the inner surface of the arc plate (26). The cleaning brush (27) is in movable contact with the outer surface of the magnetic separation cylinder (12). A fixing block (25) is fixedly provided on the upper surface of the arc plate (26). The other end of the rotating plate (24) is fixedly connected to the fixing block (25). A drive motor (29) is fixedly provided on one side of the gantry frame (21). The output end of the drive motor (29) passes through the gantry frame (21). The output end of the drive motor (29) is fixedly connected to one end of the double-headed screw (22).
2. The drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, A hollow plate (31) and an arc-shaped scraper (39) are fixedly provided on one side of the magnetic separator body (1). A screw (32) is rotatably provided on the inner surface of the hollow plate (31). A sleeve plate (33) is threadedly fitted on the outer surface of the screw (32). The sleeve plate (33) slides against the inner surface of the hollow plate (31). A connecting plate (34) is fixedly provided on one side of the sleeve plate (33). The connecting plate (34) penetrates the hollow plate (31). A notch (36) is opened on the connecting plate (34). The arc-shaped scraper (39) A connecting block (37) is fixedly provided on one side of the 9), the connecting block (37) is movably fitted with the inner surface of the notch (36), a bolt (38) is threadedly inserted on the connecting block (37), the end of the bolt (38) is threadedly inserted into the connecting plate (34), the arc-shaped scraper (39) is movably fitted with the outer surface of the magnetic separation cylinder (12), a round block (4) is fixedly provided at one end of the screw (32), a dial wheel (41) is sleeved on the outer surface of the round block (4), and the dial wheel (41) penetrates the hollow plate (31).
3. The drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, A fixed housing (291) is fixedly provided on one side of the gantry frame (21), and the fixed housing (291) is located inside the drive motor (29).
4. The drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, The rectangular sleeve (23) has a concave cross-sectional shape.
5. A drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, The magnetic separator body (1) has a feeding port (11) on one side.
6. The drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, The inner surface of the gantry (21) is provided with a limiting groove (28), and a limiting block (281) is slidably provided in the limiting groove (28). The limiting block (281) is fixedly connected to the arc plate (26).
7. The drum-type magnetic separator for iron concentrate production as described in claim 1, characterized in that, Two rectangular sleeves (23) are provided, and the rectangular sleeves (23) are symmetrically arranged on the outer surface of the double-headed screw (22).