Bottle cap assembled finished product dust removal device

Abstract

The utility model discloses a dust removal device for a bottle cap assembled finished product, which relates to the technical field of bottle cap processing and structurally comprises a box body, a feed port is arranged on the front side of the box body, a discharge port is arranged on the back side of the box body, and the front side and the back side of the box body are both fixedly connected with a conveyor belt. The two conveying belts extend to the inner side of the feeding port and the inner side of the discharging port correspondingly, photoelectric sensors are fixedly connected to the surfaces of the conveying belts, a rotating mechanism is arranged in the middle of the interior of the box body, a mechanical arm is fixedly installed on one side of the interior of the box body, a dust removal mechanism is arranged on the other side of the interior of the box body, and a purification mechanism is arranged on the inner wall of the box body. According to the dust removal device for the bottle cap assembled finished product, the inner side and the outer side of the bottle cap can be subjected to dust removal treatment, the dust removal effect is improved, air can be cleaner during dust removal, and the dust removal environment is improved.

Description

Technical Field

[0001] This utility model relates to the field of bottle cap processing technology, specifically to a dust removal device for assembled bottle caps. Background Technology

[0002] Bottle caps are a general term for caps used to seal bottles. Based on different functions and operating methods, bottle caps can be subdivided into various types. Bottle caps can be divided into single-cap bottle caps and multi-cap bottle caps. A single-cap bottle cap refers to a bottle cap formed by assembling and fastening a single cap body, while a multi-cap bottle cap refers to a bottle cap formed by combining and fastening multiple cap bodies. With people's increasing pursuit of aesthetic appeal and functionality in bottle caps, more and more assembled bottle caps are being used in product packaging. Due to their advantages such as aesthetics and stability, more and more assembled bottle caps are being put into use in the market. During the production process of assembled bottle caps, dust easily accumulates on the surface during assembly. Therefore, after assembly, the bottle caps need to be dust-removed, requiring the use of a finished bottle cap assembly dust removal device.

[0003] Existing dust removal devices for assembled bottle caps often place the bottle caps in a fixed mold and then blow and suck the dust off the inner wall of the bottle cap. However, this makes it impossible to remove dust from the outer surface of the bottle cap because the mold is blocked. Furthermore, repeated blowing and sucking can easily cause secondary pollution to the surface of the bottle cap by dust in the air, resulting in poor dust removal effect. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a dust removal device for assembled bottle caps. This solves the problem that when removing dust from bottle caps, the bottle caps are often placed in a fixed mold, and then the inner wall of the bottle cap is blown and sucked to remove dust. However, this makes it impossible to remove dust from the outer surface of the bottle cap because the mold is blocked. Furthermore, repeated blowing and sucking can easily cause secondary pollution to the surface of the bottle cap by dust in the air, resulting in poor dust removal effect.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for assembled bottle caps, comprising a housing, an inlet on the front of the housing, an outlet on the back of the housing, conveyor belts fixedly connected to both the front and back of the housing, the two conveyor belts extending to the inner sides of the inlet and outlet respectively, photoelectric sensors fixedly connected to the surfaces of the conveyor belts, a rotating mechanism disposed in the center of the housing, a robotic arm fixedly mounted on one side of the housing, a dust removal mechanism disposed on the other side of the housing, and a purification mechanism disposed on the inner wall of the housing. A controller is fixedly connected to one side of the front of the box. The assembled bottle caps are fed into the box through the inlet using a conveyor belt. When the assembled bottle caps are transported to one side of the rotating mechanism by a photoelectric sensor, the controller controls the robot to place the bottle caps on the conveyor belt into the rotating mechanism. Then, as the rotating mechanism rotates, the dust removal mechanism blows away the dust on the surface of the bottle caps. Finally, the bottle caps rotate to the other side of the conveyor belt. The photoelectric sensor detects this and the robot transfers the dust-removed bottle caps onto the conveyor belt. The conveyor belt then transports the bottle caps through the outlet to the outside of the box, thus completing the dust removal process for the assembled bottle caps.

[0008] Preferably, the two sides of the housing are rotatably connected to maintenance doors, and the two sides of the housing are provided with heat dissipation holes. The heat dissipation holes are located on both sides of the maintenance doors. The maintenance doors allow for regular maintenance of the motor, and the heat dissipation holes allow for heat dissipation of the heat generated by the motor during operation, preventing high temperature damage to the motor and extending the service life of the motor.

[0009] Preferably, the purification mechanism includes a filter box, which is fixedly connected to the inner wall of the box body. A dust collection pipe is connected to the bottom of the filter box, and a dust collection hood is connected to one end of the dust collection pipe. An air pump is fixedly connected to the surface of the dust collection pipe and is fixedly installed inside the box body. The purification mechanism purifies the air inside the box body, thereby reducing the amount of dust inside the box body, preventing secondary pollution of the bottle cap by the blown air, and improving the dust removal environment and dust removal effect of the bottle cap.

[0010] Preferably, the rotating mechanism includes a motor, which is fixedly connected to the bottom of the housing. The output end of the motor is fixedly connected to a turntable, which is located on one side of the robotic arm. The surface of the turntable has through holes, and the number of through holes is set to multiple. By rotating and transferring the bottle cap through the rotating mechanism, the top and bottom of the bottle cap are not blocked, so that the top and bottom of the bottle cap can be blown by the wind for dust removal, thereby improving the dust removal effect.

[0011] Preferably, the inner wall of the through hole is provided with a movable groove, and the number of movable grooves is set to multiple. A locking block is slidably connected inside the movable groove. One side of the locking block and the inner wall of the movable groove are elastically connected with a clamping spring. The other side of the locking block extends into the inside of the through hole. Through the setting of the clamping spring and the locking block, bottle caps of different diameters can be placed on the turntable, thereby enabling the blowing treatment of bottle caps of different diameters, which makes the use more flexible.

[0012] Preferably, the movable groove has limit grooves on both sides, and the card block is fixedly connected to both sides. The limit blocks are slidably connected inside the limit grooves. The setting of the limit blocks and limit grooves can prevent the card block from coming out of the movable groove, thus ensuring the normal function of the card block.

[0013] Preferably, the dust removal mechanism includes an air purifier, which is fixedly connected to the inside of the housing. The output end of the air purifier is connected to a connecting pipe, one end of which is fixedly connected to a U-shaped plate. A fan is fixedly connected to the surface of the connecting pipe, and the fan is fixedly connected to the inside of the housing.

[0014] Preferably, an air jet is fixedly connected to the inner wall of the U-shaped plate, and a through groove is opened inside the U-shaped plate. The two ends of the through groove are respectively connected to the connecting pipe and the air jet. The dust removal mechanism can achieve dust removal on the upper and lower sides of the bottle cap, resulting in better dust removal effect. Furthermore, the air drawn into the connecting pipe is purified by an air purifier before being drawn in by the fan, so that the air sprayed onto the surface of the bottle cap is cleaner and the dust removal effect is better.

[0015] (III) Beneficial Effects

[0016] This utility model provides a dust removal device for assembled bottle caps. It has the following beneficial effects:

[0017] (i) The dust removal device for the bottle cap assembly, through the setting of through holes, clamps, U-shaped plates and jet nozzles, can make more surface area exposed when the bottle cap is fixed, thereby increasing the dust removal area on the bottle cap surface, and can remove dust from both the inner and outer surfaces of the bottle cap, thus improving the dust removal effect.

[0018] (ii) The dust removal device for the assembled bottle cap, through the setting of the locking block, the clamping spring and the moving groove, etc., allows the locking block to hold bottle caps of different sizes, thereby enabling the device to perform dust removal on bottle caps of different sizes, thus improving the flexibility of the device during use.

[0019] (III) The dust removal device for the assembled bottle cap can purify the air inside the box through the purification mechanism, prevent the dust blown up from causing secondary pollution to the bottle cap, improve the cleanliness of the air inside the box and the dust removal environment inside the box, and the air purifier can make the air blown to the surface of the bottle cap cleaner, prevent dusty air from blowing to the surface of the bottle cap, and improve the dust removal quality. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall front structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the overall back structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the overall internal structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the purification mechanism of this utility model;

[0024] Figure 5 This is a schematic diagram of the overall structure of the rotating mechanism of this utility model;

[0025] Figure 6 This is a partial sectional view of the rotating mechanism of this utility model;

[0026] Figure 7 This is a schematic diagram of the overall structure of the dust removal mechanism of this utility model;

[0027] Figure 8 This is a front sectional view of the U-shaped plate of this utility model.

[0028] In the diagram: 1. Box body; 2. Inlet; 3. Outlet; 4. Conveyor belt; 5. Photoelectric sensor; 6. Rotating mechanism; 61. Motor; 62. Turntable; 63. Through hole; 64. Moving groove; 65. Locking block; 66. Clamping spring; 67. Limiting groove; 68. Limiting block; 7. Robotic arm; 8. Dust removal mechanism; 81. Air purifier; 82. Connecting pipe; 83. U-shaped plate; 84. Fan; 85. Jet nozzle; 86. Through groove; 9. Purification mechanism; 91. Filter box; 92. Dust collection pipe; 93. Dust collection hood; 94. Air pump; 10. Controller; 11. Inspection door; 12. Heat dissipation hole. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] See Figure 1-8 This utility model provides a technical solution: a dust removal device for assembled bottle caps, the structure of which includes a box body 1, an inlet 2 on the front of the box body 1, an outlet 3 on the back of the box body 1, conveyor belts 4 fixedly connected to both the front and back of the box body 1, the two conveyor belts 4 extending to the inside of the inlet 2 and the outlet 3 respectively, photoelectric sensors 5 fixedly connected to the surface of the conveyor belts 4, a rotating mechanism 6 arranged in the middle of the inside of the box body 1, a robotic arm 7 fixedly installed on one side of the inside of the box body 1, a dust removal mechanism 8 arranged on the other side of the inside of the box body 1, a purification mechanism 9 arranged on the inner wall of the box body 1, and a control device fixedly connected to one side of the front of the box body 1. The controller 10 uses a conveyor belt 4 to feed bottle caps into the housing 1 through the inlet 2. When the photoelectric sensor 5 detects that the bottle caps have been transported to one side of the rotating mechanism 6, the controller 10 controls the robot arm 7 to place the bottle caps on the conveyor belt 4 into the rotating mechanism 6. Then, as the rotating mechanism 6 rotates, the dust removal mechanism 8 blows away the dust on the surface of the bottle caps. Finally, the bottle caps rotate to the other side of the conveyor belt 4. The photoelectric sensor 5 detects the dust removal and the robot arm 7 transfers the dust-removed bottle caps onto the conveyor belt 4. The conveyor belt 4 then transports the bottle caps through the outlet 3 to the outside of the housing 1, thus completing the dust removal process for the assembled bottle caps.

[0031] The housing 1 has inspection doors 11 rotatably connected to both sides. Heat dissipation holes 12 are provided on both sides of the housing 1. The heat dissipation holes 12 are located on both sides of the inspection doors 11. The motor 61 can be regularly inspected through the inspection doors 11, and the heat dissipation holes 12 can dissipate the heat generated by the motor 61 when it is working, preventing high temperature from damaging the motor 61 and extending the service life of the motor 61.

[0032] The purification mechanism 9 includes a filter box 91, which is fixedly connected to the inner wall of the housing 1. A dust collection pipe 92 is connected to the bottom of the filter box 91, and a dust collection hood 93 is connected to one end of the dust collection pipe 92. An air pump 94 is fixedly connected to the surface of the dust collection pipe 92 and is fixedly installed inside the housing 1. The air pump 94 is started by the controller 10 and draws dust into the filter box 91 through the dust collection hood 93 and the dust collection pipe 92. After being filtered by the filter box 91, clean air is discharged.

[0033] The rotating mechanism 6 includes a motor 61, which is fixedly connected to the bottom of the housing 1. The output end of the motor 61 is fixedly connected to a turntable 62, which is located on one side of the robot arm 7. The surface of the turntable 62 has through holes 63, and the number of through holes 63 is set to multiple. The robot arm 7 places the bottle cap inside the through hole 63 and locks it in place by a locking block 65. Due to the setting of the clamping spring 66, the bottle cap can be locked, and different sizes of bottle caps can be placed for dust removal as needed, making it more flexible to use. When rotating and transferring the bottle cap, the controller 10 starts the motor 61 to drive the turntable 62 to rotate, so that the bottle cap on the turntable 62 rotates and is transferred until the bottle cap moves to one side of the discharge port 3 and is then transferred to the conveyor belt 4 by the robot arm 7, thus completing the rotation and transfer of the bottle cap.

[0034] The inner wall of the through hole 63 is provided with a movable groove 64, and the number of movable grooves 64 is set to multiple. A locking block 65 is slidably connected inside the movable groove 64. One side of the locking block 65 and the inner wall of the movable groove 64 are elastically connected with a clamping spring 66. The other side of the locking block 65 extends into the interior of the through hole 63. Through the setting of the clamping spring 66 and the locking block 65, bottle caps of different diameters can be placed on the turntable 62, thereby enabling the blowing treatment of bottle caps of different diameters.

[0035] The movable groove 64 has limit grooves 67 on both sides, and the two sides of the locking block 65 are fixedly connected to limit blocks 68. The limit blocks 68 are slidably connected inside the limit grooves 67. The setting of the limit blocks 68 and the limit grooves 67 can prevent the locking block 65 from coming out of the movable groove 64, thus ensuring the normal function of the locking block 65.

[0036] The dust removal mechanism 8 includes an air purifier 81, which is fixedly connected to the inside of the housing 1. The output end of the air purifier 81 is connected to a connecting pipe 82. One end of the connecting pipe 82 is fixedly connected to a U-shaped plate 83. A fan 84 is fixedly connected to the surface of the connecting pipe 82. The fan 84 is fixedly connected to the inside of the housing 1.

[0037] The inner wall of the U-shaped plate 83 is fixedly connected to a jet nozzle 85. The inside of the U-shaped plate 83 is provided with a through groove 86. The two ends of the through groove 86 are respectively connected to the connecting pipe 82 and the jet nozzle 85. The fan 84 is started by the controller 10. The fan 84 draws air to the U-shaped plate 83 through the connecting pipe 82. The air enters the jet nozzle 85 through the through groove 86 in the U-shaped plate 83 and is finally sprayed onto the top and bottom sides of the bottle cap through the jet nozzle 85, thereby treating the dust on the surface of the bottle cap.

[0038] During operation: First, the assembled bottle caps are fed into the box 1 through the feed inlet 2 via the conveyor belt 4. When the photoelectric sensor 5 detects that the assembled bottle caps have been transported to one side of the rotating mechanism 6, the controller 10 controls the robot arm 7 to place the bottle caps on the conveyor belt 4 into the rotating mechanism 6. Then, as the rotating mechanism 6 rotates, the dust removal mechanism 8 blows away the dust on the surface of the bottle caps. Finally, the bottle caps rotate to the other side of the conveyor belt 4. The photoelectric sensor 5 detects the dust removal and the robot arm 7 transfers the dust-removed bottle caps onto the conveyor belt 4. The conveyor belt 4 then transports the bottle caps through the discharge port 3 to the outside of the box 1, thus completing the dust removal process for the assembled bottle caps.

[0039] The purification mechanism 9 purifies the air inside the housing 1, reducing the amount of dust inside the housing 1. During purification, the air pump 94 is activated by the controller 10. The air pump 94 draws the dust into the filter box 91 through the dust collection hood 93 and the dust collection pipe 92. After being filtered by the filter box 91, clean air is discharged. The purification mechanism 9 can purify the air inside the housing 1, preventing the blown air from secondary contaminating the bottle cap and improving the dust removal environment and dust removal effect of the bottle cap.

[0040] Before the bottle caps are rotated and dusted by the rotating mechanism 6, the robotic arm 7 places the bottle caps inside the through hole 63 and locks them in place by the locking block 65. The clamping spring 66 ensures the bottle caps are securely held in place, and different sized bottle caps can be placed for dust removal as needed, offering greater flexibility. When rotating and transferring the bottle caps, the controller 10 starts the motor 61, which drives the turntable 62 to rotate. This causes the bottle caps on the turntable 62 to rotate and transfer until they reach one side of the discharge port 3. Then, the robotic arm 7 transfers them to the conveyor belt 4, thus completing the dust removal process. The rotation transfer, with the through hole 63 and the locking block 65, ensures that the top and bottom of the bottle cap are not obstructed, allowing both the top and bottom of the bottle cap to be blown by the wind for dust removal, thus improving the dust removal effect. Furthermore, the locking spring 66 and the locking block 65 allow bottle caps of different diameters to be placed on the turntable 62, enabling dust removal of bottle caps of different diameters, thus increasing the flexibility of use. The limiting block 68 and the limiting groove 67 prevent the locking block 65 from disengaging from the moving groove 64, ensuring the normal function of the locking block 65.

[0041] When dust removal is performed by the dust removal mechanism 8, the fan 84 is first started by the controller 10. The fan 84 draws air to the U-shaped plate 83 through the connecting pipe 82. The air enters the jet nozzle 85 through the through groove 86 in the U-shaped plate 83 and is finally sprayed onto the top and bottom sides of the bottle cap through the jet nozzle 85, thereby removing dust from the surface of the bottle cap. The U-shaped plate 83 enables dust removal on both the top and bottom sides of the bottle cap, resulting in better dust removal. Furthermore, the air drawn into the connecting pipe 82 is purified by the air purifier 81 before being drawn by the fan 84, making the air sprayed onto the surface of the bottle cap cleaner and improving the dust removal effect.

[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0043] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A dust removal device for bottle cap assembly products, comprising a housing (1), characterized in that: The front of the box (1) is provided with a feed inlet (2), and the back of the box (1) is provided with a discharge outlet (3). Conveyor belts (4) are fixedly connected to both the front and back of the box (1). The two conveyor belts (4) extend to the inside of the feed inlet (2) and the inside of the discharge outlet (3), respectively. Photoelectric sensors (5) are fixedly connected to the surface of the conveyor belts (4). A rotating mechanism (6) is provided in the middle of the inside of the box (1). A robotic arm (7) is fixedly installed on one side of the inside of the box (1). A dust removal mechanism (8) is provided on the other side of the inside of the box (1). A purification mechanism (9) is provided on the inner wall of the box (1). A controller (10) is fixedly connected to one side of the front of the box (1).

2. The dust removal device for bottle cap assembly products according to claim 1, characterized in that: The box (1) is rotatably connected to the two sides of the box (1), and heat dissipation holes (12) are opened on both sides of the box (1), and the heat dissipation holes (12) are located on both sides of the inspection door (11).

3. The dust removal device for bottle cap assembly products according to claim 1, characterized in that: The purification mechanism (9) includes a filter box (91), which is fixedly connected to the inner wall of the box body (1). The bottom of the filter box (91) is connected to a dust collection pipe (92), and one end of the dust collection pipe (92) is connected to a dust collection hood (93). An air pump (94) is fixedly connected to the surface of the dust collection pipe (92), and the air pump (94) is fixedly installed inside the box body (1).

4. A dust removal device for assembled bottle caps according to claim 1, characterized in that: The rotating mechanism (6) includes a motor (61), which is fixedly connected to the bottom of the box (1). The output end of the motor (61) is fixedly connected to a turntable (62), which is located on one side of the robot (7). The surface of the turntable (62) is provided with through holes (63), and the number of through holes (63) is set to multiple.

5. A dust removal device for bottle cap assembly products according to claim 4, characterized in that: The inner wall of the through hole (63) is provided with a moving groove (64), and the number of moving grooves (64) is set to multiple. A locking block (65) is slidably connected inside the moving groove (64). One side of the locking block (65) and the inner wall of the moving groove (64) are elastically connected with a retaining spring (66). The other side of the locking block (65) extends into the interior of the through hole (63).

6. A dust removal device for bottle cap assembly products according to claim 5, characterized in that: Limiting grooves (67) are provided on both sides of the moving groove (64), and limiting blocks (68) are fixedly connected to both sides of the card block (65). The limiting blocks (68) are slidably connected to the inside of the limiting grooves (67).

7. A dust removal device for bottle cap assembly products according to claim 1, characterized in that: The dust removal mechanism (8) includes an air purifier (81), which is fixedly connected to the inside of the housing (1). The output end of the air purifier (81) is connected to a connecting pipe (82). One end of the connecting pipe (82) is fixedly connected to a U-shaped plate (83). A fan (84) is fixedly connected to the surface of the connecting pipe (82). The fan (84) is fixedly connected to the inside of the housing (1).

8. A dust removal device for bottle cap assembly products according to claim 7, characterized in that: The inner wall of the U-shaped plate (83) is fixedly connected to a jet head (85), and a through groove (86) is opened inside the U-shaped plate (83). The two ends of the through groove (86) are respectively connected to the connecting pipe (82) and the jet head (85).

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