Molding sand removing and recycling device for tractor gearbox body production

Abstract

The molding sand removing and recycling device for tractor gearbox body production comprises a treatment box and a conveying roller, the treatment box is provided with an inlet and outlet from left to right, dustproof cloth is arranged in the inlet and outlet, the conveying roller is arranged in the treatment box, and a connecting air pipe is arranged in the treatment box; the top of the connecting air pipe penetrates through the treatment box and is connected with the mounting air pipe; according to the molding sand removing device, residual molding sand in the gearbox body can be rapidly removed through the arrangement of an air gun, a worker can be protected through the arrangement of rubber gloves, the worker can conveniently control the air gun and the gearbox body, meanwhile, an operator can conveniently monitor the molding sand removing condition in real time through the arrangement of an observation window, and through the arrangement of a crushing set and a filtering set, the molding sand removing efficiency is improved. And efficient recovery and reutilization of the molding sand are achieved, and the production efficiency and the environmental protection performance are improved.

Description

Technical Field

[0001] This application relates to the field of tractor gearbox body manufacturing technology, specifically a molding sand removal and recycling device for tractor gearbox body manufacturing. Background Technology

[0002] The tractor gearbox is the core component of the tractor's transmission system. Its main function is to regulate the engine's output power, converting it into speeds and torques suitable for different operational needs, while also controlling various driving states such as forward, reverse, and neutral. Compared to gearboxes in ordinary vehicles, its design places greater emphasis on high torque capacity, adaptability to complex working conditions, and durability.

[0003] Tractor gearbox housings are integrally formed through casting during production and then precision-machined to meet design requirements. After casting, residual molding sand needs to be removed. After initial sand removal using a vibratory sand removal machine, workers need to use tools such as wire brushes to remove the remaining molding sand from the inside of the housing. However, the removed molding sand splashes everywhere, making collection difficult and posing a risk of injury to workers, necessitating the use of safety gear. Therefore, this application proposes a molding sand removal and recycling device for tractor gearbox housing production to address these problems. Summary of the Invention

[0004] The technical problem to be solved by this application is to overcome the existing defects and provide a molding sand removal and recycling device for tractor gearbox body production, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, this application provides the following technical solution: a molding sand removal and recycling device for tractor gearbox body production, comprising a processing box and a conveying roller. The processing box has an inlet and outlet from left to right, and the inlet and outlet are lined with dustproof cloths. The conveying roller is installed inside the processing box. A connecting air pipe is installed inside the processing box. The top end of the connecting air pipe passes through the processing box and is connected to an installation air pipe. An air gun is installed at the bottom end of the connecting air pipe. A circular hole is provided on the front side of the processing box, and a rubber glove is installed inside the circular hole. An observation window is provided on the inclined surface on the front side of the processing box. A guide hopper is provided below the conveying roller. A crushing group is provided at the discharge position of the guide hopper. A filter group is provided below the crushing group.

[0006] Furthermore, the crushing assembly includes crushing rollers, a crushing motor, and a mounting plate. Two crushing rollers are arranged below the discharge position of the guide bucket. The two ends of the crushing rollers are rotatably connected to the mounting plate. One of the mounting plates is connected to the crushing motor through a motor mounting seat, and the power output shaft of the crushing motor is connected to the crushing roller.

[0007] Furthermore, the filter assembly includes a filter screen, a vibration motor, a flexible limiting group, a support block, and a limiting support plate. The vibration motor is located below the filter screen, and two flexible limiting groups are respectively located on both sides of the lower surface of the filter screen. The two lower flexible limiting groups are slidably connected to the support block, and the support block is fixed to the inner wall of the processing box. The other two flexible limiting groups are slidably connected to the limiting support plate, and the limiting support plate is fixed to the guide hopper.

[0008] Furthermore, the flexible limiting assembly includes a guide rod and a spring, the guide rod being disposed on the lower surface of the filter screen, and the spring being sleeved on the outer side of the guide rod.

[0009] Furthermore, the support block and the limiting support plate are provided with guide holes at the corresponding guide rods, and the guide rods are inserted into the guide holes of the support block and the limiting support plate.

[0010] Furthermore, a worktable is provided in the middle of the conveyor roller, and a top plate is rotatably connected to the bottom of the worktable. The top plate is connected to the telescopic end of the lifting cylinder, and the lifting cylinder is fixed inside the processing box by a connecting plate.

[0011] Furthermore, the workbench is fitted with a mounting frame, and auxiliary transmission rollers are provided between the front and rear ends of the mounting frame and the processing box.

[0012] Furthermore, a material receiving drawer is provided at the bottom of the processing box, and a waste collection box is provided on one side of the processing box, with the waste collection box located on the lowest side of the filter assembly.

[0013] Compared with existing technologies, this application can quickly remove residual molding sand from the gearbox body by using an air gun. The rubber gloves protect workers and facilitate their operation of the air gun and gearbox body. At the same time, the observation window allows operators to monitor the removal of molding sand in real time. The crushing and filtering groups enable efficient recycling and reuse of molding sand, improving production efficiency and environmental performance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this application;

[0015] Figure 2 This is a front sectional view of this application;

[0016] Figure 3 for Figure 2 Sectional view of AA.

[0017] In the diagram: 1. Processing box, 2. Conveyor roller, 3. Inlet / outlet, 4. Dustproof cloth, 5. Connecting air pipe, 6. Installing air pipe, 7. Air gun, 8. Round hole, 9. Rubber glove, 10. Observation window, 11. Guide bucket, 12. Crushing group, 13. Crushing roller, 14. Crushing motor, 15. Mounting plate, 16. Filter group, 17. Filter screen, 18. Vibration motor, 19. Flexible limit group, 20. Support block, 21. Limit support plate, 22. Guide rod, 23. Spring, 24. Workbench, 25. Lifting cylinder, 26. Auxiliary transmission roller. Detailed Implementation

[0018] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0019] Please see Figure 1-3 This application provides a technical solution for a molding sand removal and recycling device for tractor gearbox body production: A molding sand removal and recycling device for tractor gearbox body production includes a processing box 1 and a conveyor roller 2. The processing box 1 has an inlet and outlet 3 from left to right, and a dustproof cloth 4 is installed inside the inlet and outlet 3. The conveyor roller 2 is installed inside the processing box 1.

[0020] Specifically, the dustproof cloth 4 prevents the molding sand from being blown out of the processing box 1, thus facilitating the collection of the molding sand. The conveyor roller 2 smoothly feeds the gearbox body into the processing box 1, ensuring uniform removal of the molding sand and improving work efficiency.

[0021] The two ends of the inlet and outlet 3 on the processing box 1 are connected to the external conveyor belt, which facilitates continuous transmission of the gearbox body and improves the efficiency of molding sand removal and recycling.

[0022] The treatment box 1 is equipped with a connecting air pipe 5. The top end of the connecting air pipe 5 passes through the treatment box 1 and is connected to the installation air pipe 6. An air gun 7 is installed at the bottom end of the connecting air pipe 5. A round hole 8 is provided on the front side of the treatment box 1. A rubber glove 9 is installed inside the round hole 8. An observation window 10 is opened on the sloping front side of the treatment box 1.

[0023] Specifically, the air hose 6 is connected to an external compressed air pipeline. The air gun 7 can spray high-pressure air to remove residual molding sand on the housing. The rubber gloves 9 can protect the worker and facilitate the worker's operation of the air gun 7 and the housing. The operator can visually monitor the molding sand removal progress through the observation window 10 and adjust the air pressure and angle of the air gun 7 in a timely manner to ensure effective removal of molding sand.

[0024] Furthermore, a worktable 24 is provided in the middle of the conveyor roller 2. A top plate is rotatably connected to the bottom of the worktable 24. The top plate is connected to the telescopic end of the lifting cylinder 25. The lifting cylinder 25 is fixed inside the processing box 1 by a connecting plate.

[0025] Specifically, the workbench 24 facilitates the placement and fixing of the gearbox body. With the extension and retraction of the lifting cylinder 25, the gearbox body can move up and down automatically, making it easier for workers to clean the gearbox. At the same time, the rotating connection of the bottom top plate of the workbench 24 allows the workbench 24 to be rotated by hand after the lifting cylinder 25 lifts it up, thus facilitating a comprehensive inspection of the gearbox and removal of molding sand.

[0026] Furthermore, an installation frame is fitted around the outside of the workbench 24, and auxiliary transmission rollers 26 are provided between the front and rear ends of the installation frame and the processing box 1. The auxiliary transmission rollers 26 work together with the conveying rollers 2 to improve the conveying stability of the gearbox body.

[0027] A guide bucket 11 is provided below the conveyor roller 2, and a crushing group 12 is provided at the discharge position of the guide bucket 11.

[0028] Furthermore, the crushing unit 12 includes crushing rollers 13, crushing motors 14, and mounting plates 15. Two crushing rollers 13 are arranged below the discharge position of the guide bucket 11. The two ends of the crushing rollers 13 are rotatably connected to the mounting plates 15. One of the mounting plates 15 is connected to the crushing motor 14 through a motor mounting seat, and the power output shaft of the crushing motor 14 is connected to the crushing rollers 13.

[0029] Specifically, when the removed molding sand falls into the guide hopper 11, it is further crushed by the rotation of the crushing roller 13 and the drive of the crushing motor 14, thereby improving the molding sand recovery efficiency. After being processed by the crushing group 12, the molding sand is filtered by the filtration group 16.

[0030] Below the crushing group 12 is a filter group 16, which includes a filter screen 17, a vibration motor 18, a flexible limiting group 19, a support block 20, and a limiting support plate 21. The vibration motor 18 is located below the filter screen 17. Two flexible limiting groups 19 are respectively provided on both sides of the lower surface of the filter screen 17. The two lower flexible limiting groups 19 are slidably connected to the support block 20, and the support block 20 is fixed to the inner wall of the processing box 1. The other two flexible limiting groups 19 are slidably connected to the limiting support plate 21, and the limiting support plate 21 is fixed to the guide bucket 11.

[0031] Specifically, through the combined operation of filter screen 17 and vibration motor 18, molding sand is effectively filtered, impurities are separated, and pure molding sand is recycled, improving the efficiency and environmental friendliness of the entire process. Meanwhile, flexible limiting group 19 can limit the filter screen 17, thereby improving the filtration stability of filter screen 17.

[0032] Furthermore, the flexible limiting assembly 19 includes a guide rod 22 and a spring 23. The guide rod 22 is disposed on the lower surface of the filter screen 17, and the spring 23 is sleeved on the outside of the guide rod 22.

[0033] The support block 20 and the limiting support plate 21 have guide holes at the corresponding guide rods 22, and the guide rods 22 are inserted into the guide holes of the support block 20 and the limiting support plate 21.

[0034] Furthermore, a material receiving drawer is provided at the bottom of the processing box 1, and a waste collection box is provided on one side of the processing box 1, with the waste collection box located on the lowest side of the filter group 16.

[0035] Specifically, by setting up receiving drawers and waste collection bins, waste and finished products after molding sand processing are collected separately, which facilitates classification, processing and reuse.

[0036] In use: The gearbox body to be processed is transported by an external conveyor belt and transported into the processing box 1 through the inlet / outlet 3 at one end of the processing box 1. It is then transported to the top of the worktable 24 by the conveyor roller 2. The lifting cylinder 25 drives the top plate and the worktable 24 to move upward, lifting the gearbox body. Then, the worker puts both hands into rubber gloves 9, one hand operates the air gun 7 to blow away the residual molding sand on the gearbox body, and the other hand stabilizes the gearbox body to ensure that the molding sand is completely removed. Alternatively, the worktable 24 can be rotated to make the gearbox body rotate so as to remove the molding sand from all angles and ensure that there are no sand particles left on the surface of the gearbox body. After cleaning, the lifting cylinder 25 drives the worktable 24 to reset, and the auxiliary drive roller 26 and the conveyor roller 2 work together to remove the gearbox body from the processing box 1.

[0037] The removed molding sand falls onto the crushing unit 12 through the guide bucket 11. Two crushing motors 14 drive two crushing rollers 13 to rotate relative to each other, thereby crushing the blocky molding sand and making it finer for subsequent filtration. The crushed molding sand enters the filter screen 17, which is vibrated by the vibration motor 18, thereby filtering the molding sand. Larger molding sand flows through the filter screen 17 into the waste collection box, while qualified molding sand falls into the collection drawer at the bottom of the filter screen 17.

[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for removing and recycling molding sand used in the production of tractor gearbox bodies, characterized in that: The utility model provides a kind of dustproof and filterable processing box, including processing box (1) and conveying roller (2), the processing box (1) is opened with import and export (3) from left to right, and dust cloth (4) is provided inside import and export (3), conveying roller (2) is provided inside processing box (1), connecting air pipe (5) is provided inside processing box (1), connecting air pipe (5) top end penetrates processing box (1) and is connected with installation air pipe (6), connecting air pipe (5) bottom is provided with air gun (7), the front side of processing box (1) is provided with round hole (8), rubber glove (9) is provided inside round hole (8), observation window (10) is opened on the inclined surface of the front side of processing box (1), conveying roller (2) below is provided with guide chute (11), and guide chute (11) discharge position is provided with broken group (12), and broken group (12) below is provided with filter group (16).

2. A mould sand removing and recycling device for producing tractor gearbox bodies according to claim 1, characterized in that: The broken group (12) includes a broken roller (13), a broken motor (14) and a mounting plate (15), two broken rollers (13) are arranged below the discharge position of the guide chute (11), the two ends of the broken roller (13) are rotatably connected with the mounting plate (15), and one of the mounting plates (15) is connected with the broken motor (14) through a motor mounting seat, and the power output shaft of the broken motor (14) is connected with the broken roller (13).

3. A device for removing and recovering molding sand used in the production of tractor gearbox bodies according to claim 1, characterized in that: The filter group (16) includes a filter screen (17), a vibration motor (18), a flexible limiting group (19), a support block (20) and a limiting support plate (21), the vibration motor (18) is arranged below the filter screen (17), two flexible limiting groups (19) are respectively arranged on the two sides of the lower surface of the filter screen (17), the lower two flexible limiting groups (19) are slidably connected with the support block (20), the support block (20) is fixed on the inner wall of the processing box (1), the other two flexible limiting groups (19) are slidably connected with the limiting support plate (21), and the limiting support plate (21) is fixed on the guide chute (11).

4. A mould sand removing and recycling device for producing tractor gearbox bodies according to claim 3, characterized in that: The flexible limiting group (19) includes a guide rod (22) and a spring (23), the guide rod (22) is arranged on the lower surface of the filter screen (17), and the spring (23) is sleeved outside the guide rod (22).

5. A mould sand removal and recovery device for tractor gearbox production according to claim 4, characterized in that: The support block (20) and the limiting support plate (21) are provided with guide holes corresponding to the guide rod (22), and the guide rod (22) is inserted into the guide holes of the support block (20) and the limiting support plate (21).

6. A mould sand removing and recycling device for producing tractor gearbox bodies according to claim 1, characterized in that: The conveying roller (2) is provided with a workbench (24) in the middle, the workbench (24) is rotatably connected with a top plate at the bottom, the top plate is connected with the extension end of a lifting air cylinder (25) below, and the lifting air cylinder (25) is fixed in the processing box (1) through a connecting plate.

7. A mould sand removing and recycling device for producing tractor gearbox bodies according to claim 6, characterized in that: The workbench (24) is sleeved with a mounting frame, and auxiliary transmission rollers (26) are arranged between the mounting frame and the processing box (1) at the front and rear ends.

8. A mould sand removing and recycling device for producing tractor gearbox bodies according to claim 1, characterized in that: The processing box (1) is provided with a material collecting drawer at the bottom, and a waste collecting box is arranged on one side of the processing box (1), and the waste collecting box is located on the lowest side of the filter group (16).

Images