Edge sharpening device for diamond saw blade

Abstract

According to the technical scheme, the edging device for the diamond saw blade is characterized by comprising a saw blade polishing edging table; a working table top is formed on the upper end face of the saw blade polishing edging table, and a fence is arranged around the upper end face of the saw blade polishing edging table in a surrounding mode. A diamond saw blade tool rotary table is installed on the upper end face of the saw blade grinding and edging table, and a diamond saw blade body is arranged on the diamond saw blade tool rotary table in a clamped mode. The edging assembly mounted on the lifting assembly can be controlled to move linearly and move up and down on the saw blade polishing edging table; through cooperation of the propelling assembly and the lifting assembly, accurate control over the edging position of the diamond saw blade body by the edging blade can be achieved, it is ensured that the edging angle, depth and position of each time are kept consistent, and therefore the overall machining quality and consistency of the diamond saw blade body are improved, errors caused by traditional manual operation are reduced, and meanwhile the machining efficiency is improved. And the edging assembly can continuously complete edging operation at a high speed, and the machining speed is greatly increased.

Description

Technical Field

[0001] This utility model relates to the field of diamond saw blade processing, and in particular to a device for sharpening diamond saw blades. Background Technology

[0002] Diamond saw blade sharpening (also known as diamond saw blade honing or sharpening) is a precision machining process specifically designed to restore and enhance the sharpness of the cutting edges of diamond saw blades. As diamond saw blades wear and tear during use, their cutting efficiency and quality gradually decline. Sharpening effectively extends the blade's lifespan, ensuring it maintains high-efficiency and high-quality cutting performance when cutting various hard materials.

[0003] In practical applications, the traditional diamond saw blade grinding and sharpening industry relies entirely on manual labor. This increases the labor intensity of workers, reduces the processing capacity for continuous grinding and sharpening, and also has a certain impact on the personal safety and health of workers. Mass production of diamond saw blades increases the number of workers required, resulting in higher production costs.

[0004] Therefore, a solution is provided for the above-mentioned problem: a sharpening device for diamond saw blades. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a sharpening device for diamond saw blades, which reduces manual labor by setting up the sharpening device and is suitable for sharpening diamond saw blades of various specifications.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A saw blade sharpening device, comprising a saw blade sharpening table;

[0008] The saw blade grinding and sharpening platform has a worktable surface formed on its upper surface, and a barrier is set around the upper surface of the saw blade grinding and sharpening platform.

[0009] A diamond saw blade tooling turntable is installed on the upper surface of the saw blade grinding and sharpening table, and the diamond saw blade body is clamped on the diamond saw blade tooling turntable.

[0010] The saw blade grinding and sharpening table has a push assembly on its upper surface, and a lifting assembly is mounted on the push assembly.

[0011] The propulsion assembly includes a base disposed on the upper surface of the saw blade grinding and sharpening table, the base having a groove and a sliding table being fitted and slidably disposed therein, and a first lead screw nut being installed on the sliding table.

[0012] The lifting assembly includes two side plates vertically arranged on the upper surface of the slide platform. A back plate is installed on the sides of the two side plates. A top plate is installed on the top of the back plate. Two slide rails protrude from the sides of the back plate. A movable plate is slidably fitted on the sides of the two slide rails. A second lead screw nut is installed on the side of the movable plate.

[0013] A base plate is installed at the bottom of the movable plate, and a blade-sharpening assembly is installed on the base plate;

[0014] The sharpening assembly includes a reduction motor mounted on the base plate, the output end of which passes through the base plate and extends to the bottom of the base plate where a sharpening blade is connected.

[0015] Furthermore, the propulsion assembly also includes a bearing seat disposed on the upper surface of the saw blade grinding and sharpening table, and a first lead screw is rotatably disposed inside the bearing seat, with one end of the first lead screw extending and threadedly engaging with a first lead screw nut.

[0016] Furthermore, the other end of the first lead screw passes through the enclosure and extends to be connected to a first rotating handle.

[0017] Furthermore, the top plate is equipped with a bearing and is rotatably connected to a second lead screw via the bearing. The bottom of the second lead screw extends through the top plate and is threadedly connected to a second lead screw nut.

[0018] Furthermore, the top of the second lead screw passes through the top plate and extends to connect to a second handle.

[0019] Furthermore, an air compressor is installed inside the saw blade grinding and sharpening table, and a compressor air pipe is connected to the output end of the air compressor. The compressor air pipe passes through the saw blade grinding and sharpening table and extends to one side of the sharpening assembly.

[0020] In summary, this utility model has the following beneficial effects:

[0021] Through the coordinated movement of multiple components within the propulsion and lifting assemblies, the sharpening assembly mounted on the lifting assembly can move linearly and vertically on the saw blade sharpening table. The cooperation between the propulsion and lifting assemblies enables precise control of the sharpening position of the blade on the diamond saw blade body, ensuring consistent angle, depth, and position for each sharpening operation. This improves the overall processing quality and consistency of the diamond saw blade body, reducing errors caused by traditional manual operation. Furthermore, the sharpening assembly can complete sharpening operations continuously and at high speed, significantly increasing processing speed. Compared to handheld sharpening, mechanized operation reduces downtime and operation switching time, significantly improving overall production efficiency and meeting the needs of large-scale production. Attached Figure Description

[0022] Figure 1This is a schematic diagram of the overall structure in this embodiment;

[0023] Figure 2 This is a schematic diagram of the overall installation structure of the propulsion component in this embodiment;

[0024] Figure 3 This is a schematic diagram of the overall installation structure of the lifting assembly in this embodiment;

[0025] Figure 4 This is a schematic diagram of the installation structure of the blade-sharpening component on the base plate in this embodiment.

[0026] In the diagram: 1. Saw blade sharpening table; 11. Enclosure; 2. Diamond saw blade tooling turntable; 3. Diamond saw blade body; 4. Propulsion assembly; 41. Base; 42. Slide table; 43. Bearing seat; 44. First lead screw; 45. First lead screw nut; 46. First rotating handle; 5. Lifting assembly; 51. Side plate; 52. Back plate; 53. Top plate; 54. Slide rail; 55. Moving plate; 56. Second lead screw; 57. Second lead screw nut; 58. Second handle; 59. Base plate; 6. Sharpening assembly; 61. Gear motor; 62. Sharpening blade; 7. Compressor air pipe. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0029] First embodiment;

[0030] Reference Figure 1-4 As shown, this is a preferred embodiment of the present invention for a diamond saw blade sharpening device, including a saw blade grinding and sharpening table 1.

[0031] A worktable is formed on the upper surface of the saw blade grinding and sharpening table 1, and a barrier 11 is set around the upper surface of the saw blade grinding and sharpening table 1.

[0032] A diamond saw blade tooling turntable 2 is installed on the upper end face of the saw blade grinding and sharpening table 1, and a diamond saw blade body 3 is clamped on the diamond saw blade tooling turntable 2.

[0033] A push assembly 4 is provided on the upper end face of the saw blade grinding and sharpening table 1, and a lifting assembly 5 is mounted on the push assembly 4.

[0034] The propulsion component 4 includes a base 41 disposed on the upper surface of the saw blade grinding and sharpening table 1. The base 41 has a groove and a slide table 42 is fitted and slidably disposed in the groove. A first lead screw nut 45 is installed on the slide table 42.

[0035] The lifting assembly 5 includes two side plates 51 vertically arranged on the upper surface of the slide table 42. A back plate 52 is installed on the sides of the two side plates 51. A top plate 53 is installed on the top of the back plate 52. Two slide rails 54 protrude from the sides of the back plate 52. A movable plate 55 is slidably fitted on the sides of the two slide rails 54. A second lead screw nut 57 is installed on the side of the movable plate 55.

[0036] A base plate 59 is installed at the bottom of the movable plate 55, and a blade-sharpening assembly 6 is installed on the base plate 59;

[0037] The sharpening assembly 6 includes a reduction motor 61 mounted on the base plate 59. The output end of the reduction motor 61 passes through the base plate 59 and extends to the bottom of the base plate 59, where a sharpening blade 62 is connected.

[0038] The user clamps the diamond saw blade body 3 onto the diamond saw blade tooling turntable 2. Once the diamond saw blade body 3 is stable, the user can adjust the push component 4, which will push the lifting component 5 and the sharpening component 6 to move linearly on the upper surface of the saw blade sharpening table 1. When the sharpening component 6 moves above the diamond saw blade body 3 and is within its sharpening range, the user will adjust the lifting component 5 again. This adjustment will allow the sharpening component 6 to move downwards until the sharpening blade 62 on the sharpening component 6 contacts the cutting edge of the diamond saw blade body 3. At this point, the sharpening operation of the diamond saw blade body 3 can be achieved by using the sharpening component 6 through the reverse rotation between the sharpening blade 62 and the diamond saw blade body 3.

[0039] Through the coordinated movement of multiple components within the propulsion assembly 4 and the lifting assembly 5, the sharpening assembly 6 mounted on the lifting assembly 5 can move linearly and vertically on the saw blade sharpening table 1. The cooperation between the propulsion assembly 4 and the lifting assembly 5 enables precise control of the sharpening position of the sharpening blade 62 on the diamond saw blade body 3, ensuring consistent angle, depth, and position for each sharpening operation. This improves the overall processing quality and consistency of the diamond saw blade body 3, reduces errors caused by traditional manual operation, and allows the sharpening assembly 6 to complete sharpening operations continuously and at high speed, significantly increasing processing speed. Compared to handheld sharpening, mechanized operation reduces downtime and switching time, significantly improving overall production efficiency and meeting the needs of large-scale production.

[0040] It should be noted that the diamond saw blade tooling turntable 2 is an existing mature structural component. It mainly consists of an electric turntable and a tooling mold. The electric turntable can drive the tooling mold to rotate, thereby using the clamping of the tooling mold and the diamond saw blade body 3 to achieve rotation control of the diamond saw blade body 3. The user can control the rotation direction of the diamond saw blade tooling turntable 2 and keep it rotating in the opposite direction to the sharpening blade 62. At this time, the sharpening operation of the diamond saw blade body 3 can be achieved through the contact between the sharpening blade 62 and the diamond saw blade body 3. The reverse-rotating sharpening blade 62 can accurately adjust the contact angle with the saw blade to ensure the sharpness and uniformity of the cutting edge and improve the sharpening performance.

[0041] Second embodiment;

[0042] Reference Figure 1-2 As shown, the propulsion assembly 4 also includes a bearing seat 43 disposed on the upper end face of the saw blade grinding and sharpening table 1. A first lead screw 44 is rotatably disposed within the bearing seat 43, and one end of the first lead screw 44 extends and is threadedly engaged with a first lead screw nut 45. When the first lead screw 44 rotates, it is engaged and slid between the slide table 42 and the base 41, so that the first lead screw nut 45 threadedly engaged with the first lead screw 44 can drive the slide table 42 to move linearly along the stroke range of the first lead screw 44. At this time, the slide table 42 can drive the lifting assembly 5 to move linearly as a whole.

[0043] Third embodiment;

[0044] Reference Figure 1-2 As shown, the other end of the first lead screw 44 passes through the enclosure 11 and extends to be connected to a first rotating handle 46. The first rotating handle 46 can be used to control the rotation of the first lead screw 44.

[0045] Fourth embodiment;

[0046] Reference Figure 2-4 As shown, a bearing is mounted on the top plate 53, and a second lead screw 56 is rotatably connected to it via the bearing. The bottom of the second lead screw 56 extends through the top plate 53 and is threadedly connected to a second lead screw nut 57. When the second lead screw 56 rotates, it is engaged and slid between the slide rail 54 and the moving plate 55, causing the second lead screw nut 57, which is threaded onto the outside of the second lead screw 56, to drive the moving plate 55 to move linearly along the thread stroke of the second lead screw 56. At this time, through the assembly between the bottom plate 59 and the blade-sharpening assembly 6, the blade-sharpening assembly 6 can follow and move linearly.

[0047] Fifth embodiment;

[0048] Reference Figure 2-4As shown, the top end of the second lead screw 56 passes through the top plate 53 and extends to be connected to a second handle 58. The second handle 58 is provided for the user to grip, thereby controlling the rotation of the second lead screw 56.

[0049] Sixth embodiment;

[0050] Reference Figure 1 As shown, an air compressor is installed inside the saw blade sharpening table 1. The output end of the air compressor is connected to a compressor air pipe 7, which passes through the saw blade sharpening table 1 and extends to one side of the sharpening assembly 6. During the sharpening process, a large amount of abrasive chips and debris are generated on the surface of the diamond saw blade body 3. The air compressor drives the compressor air pipe 7 to blow air, which promptly removes these impurities, preventing them from accumulating on the saw blade surface and affecting the sharpening effect. Simultaneously, during the sharpening process, friction generates a large amount of heat, causing the saw blade temperature to rise. Airflow effectively removes this heat, reducing the saw blade temperature and preventing material deformation or performance degradation caused by overheating.

[0051] Specific implementation process:

[0052] Step 1: When the user is sharpening the diamond saw blade body 3, first clamp the diamond saw blade body 3 on the diamond saw blade tooling turntable 2. After the diamond saw blade body 3 is stable, the user can adjust the push component 4, so that the push component 4 pushes the lifting component 5 and the sharpening component 6 to move linearly on the upper surface of the saw blade sharpening table 1. When the sharpening component 6 moves to the top of the diamond saw blade body 3 and is within its sharpening range, the user adjusts the lifting component 5 again, so that the sharpening component 6 can move downwards until the sharpening blade 62 on the sharpening component 6 contacts the cutting edge of the diamond saw blade body 3.

[0053] Step 2: At this point, the user connects the power supply to the geared motor 61 and drives it to rotate. When the sharpening blade 62 is rotating, the user connects the power supply to the diamond saw blade tooling turntable 2 and drives it to rotate, thereby causing the diamond saw blade tooling turntable 2 to drive the diamond saw blade body 3 to rotate. During this period, the user can control the rotation direction of the diamond saw blade tooling turntable 2 and make it rotate in the opposite direction to the sharpening blade 62. At this time, the sharpening operation of the diamond saw blade body 3 can be achieved through the contact between the sharpening blade 62 and the diamond saw blade body 3. During the sharpening of the diamond saw blade body 3, the user can also drive the air compressor to run, thereby cooperating with the compressor air pipe 7 to achieve air impact on the diamond saw blade body 3, thereby reducing the metal debris remaining on the diamond saw blade body 3 after sharpening.

[0054] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A sharpening device for diamond saw blades, characterized in that: Including saw blade sharpening and cutting table (1); The saw blade grinding and sharpening table (1) has a worktable surface on its upper end surface, and a barrier (11) is provided around the upper end surface of the saw blade grinding and sharpening table (1). The upper end face of the saw blade grinding and sharpening table (1) is equipped with a diamond saw blade tooling turntable (2), and the diamond saw blade body (3) is clamped on the diamond saw blade tooling turntable (2). The saw blade grinding and sharpening table (1) is provided with a pushing component (4) on its upper end face, and a lifting component (5) is mounted on the pushing component (4); The propulsion assembly (4) includes a base (41) disposed on the upper end face of the saw blade grinding and sharpening table (1), the base (41) is provided with a sliding groove and a sliding table (42) is fitted and slidably disposed in the sliding groove, and a first lead screw nut (45) is installed on the sliding table (42). The lifting assembly (5) includes two side plates (51) vertically arranged on the upper surface of the slide table (42). A back plate (52) is installed on the sides of the two side plates (51). A top plate (53) is installed on the top of the back plate (52). Two slide rails (54) are protruding from the sides of the back plate (52). A moving plate (55) is slidably fitted on the sides of the two slide rails (54). A second lead screw nut (57) is installed on the side of the moving plate (55). The bottom of the movable plate (55) is fitted with a base plate (59), and a blade-sharpening assembly (6) is fitted on the base plate (59); The sharpening assembly (6) includes a reduction motor (61) mounted on a base plate (59). The output end of the reduction motor (61) passes through the base plate (59) and extends to the bottom of the base plate (59) where a sharpening blade (62) is connected.

2. The diamond saw blade sharpening device according to claim 1, characterized in that: The propulsion assembly (4) also includes a bearing seat (43) disposed on the upper end face of the saw blade grinding and sharpening table (1). A first lead screw (44) is rotatably disposed inside the bearing seat (43), and one end of the first lead screw (44) extends and engages with the first lead screw nut (45) threadedly.

3. The diamond saw blade sharpening device according to claim 2, characterized in that: The other end of the first lead screw (44) passes through the enclosure (11) and extends to be connected to the first rotating handle (46).

4. The diamond saw blade sharpening device according to claim 1, characterized in that: The top plate (53) is equipped with a bearing and is rotatably connected to a second lead screw (56) through the bearing. The bottom of the second lead screw (56) extends through the top plate (53) and is threadedly connected to a second lead screw nut (57).

5. The diamond saw blade sharpening device according to claim 4, characterized in that: The top end of the second lead screw (56) passes through the top plate (53) and extends to be connected to the second handle (58).

6. The diamond saw blade sharpening device according to claim 1, characterized in that: An air compressor is installed inside the saw blade grinding and sharpening table (1). The output end of the air compressor is connected to a compressor air pipe (7). The compressor air pipe (7) passes through the saw blade grinding and sharpening table (1) and extends to one side of the sharpening assembly (6).

Images