Adjustable welding roller carrier

Abstract

The utility model belongs to the technical field of welding auxiliary equipment, and particularly relates to an adjustable welding roller carrier which comprises a workbench, a control panel, a plane support and a first motor, the control panel is arranged on the outer side of the workbench, the plane support is arranged at the upper end of the workbench, and the first motor is arranged in the plane support. By arranging the adjusting rubber roller, the supporting shaft, the driving gear set, the synchronous wheel, the synchronous belt and the double-end self-clamping mechanism, the first motor controls the adjusting rubber roller to rotate, and the angle of a material to be welded is adjusted. The second motor is started, the driving gear set drives the linkage gear to rotate, the synchronous wheel rotates while the linkage gear rotates, the synchronous belt drives the synchronous wheel on the other side, and therefore the double-end self-clamping mechanisms on the two sides are driven. After the double-end self-clamping mechanism is synchronously driven by the bottom, the extension block rotates and pulls the connecting rods on the two sides, and the connecting rods on the two sides simultaneously pull the flexible limiting clamp to oppositely translate towards the center position until the flexible limiting clamp makes contact with the two sides of the to-be-welded material, and then the to-be-welded material is clamped and fixed.

Description

Technical Field

[0001] This utility model relates to the field of welding auxiliary equipment technology, specifically an adjustable welding roller frame. Background Technology

[0002] Welding roller frames are core equipment used to assist in the welding of cylindrical workpieces (such as pipes and pressure vessels). By driving the workpiece to rotate at a uniform speed, they achieve precise butt jointing and continuous welding, significantly improving welding efficiency and process consistency. Their functions include automated control of rotation speed, bearing heavy workpieces (up to tens of tons), and adaptability to different diameter specifications. They effectively reduce manual labor intensity and welding defect rates, and are widely used in machinery manufacturing, energy equipment, and shipbuilding industries, playing a vital role in improving welding quality, ensuring production safety, and promoting automated manufacturing.

[0003] The existing technology has the following shortcomings: In the existing technology, the "Adjustable Welding Roller Frame" with the publication number CN207272586U "includes a base plate, on which an outer roller frame and an inner roller frame with the same structure for supporting the welding roller are arranged in parallel. The outer roller frame and the inner roller frame are movably connected to the base plate. An external adjustment mechanism for adjusting the position of the outer roller frame is provided on the base plate. An internal adjustment mechanism for adjusting the position of the inner roller frame is provided on the base plate. A driven support shaft is provided on the outer roller frame. An active support shaft is provided on the inner roller frame. The driven support shaft and the active support shaft are arranged at the same height and horizontally. The center lines of the driven support shaft and the active support shaft are parallel to each other."

[0004] The aforementioned structure can accommodate welding rollers of different diameters by adjusting the distance between the outer and inner roller frames as needed. However, when welding columnar structures, this structure lacks any clamping components for positioning, making it susceptible to vibration and displacement during machine processing, leading to incorrect welding positions. Furthermore, the structure uses a screw to adjust the spacing to accommodate rollers of different diameters, but the screw's rotation speed is slow, resulting in poor adaptability. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an adjustable welding roller frame, which solves the problems of insufficient clamping components, susceptibility to machine tool vibration, and poor adaptive capability of screw adjustment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable welding roller frame, including a workbench, a control panel, a planar support, and a first motor. The control panel is disposed on the outside of the workbench, the planar support is disposed on the upper part of the workbench, and the first motor is disposed inside the planar support.

[0007] An adjusting rubber roller is provided on the side of the first motor, a support shaft is provided on the side of the planar support, a drive gear set is provided at the bottom of the workbench, and a double-end self-clamping mechanism is provided below the planar support.

[0008] The double-ended self-clamping mechanism also includes an extension block, a connecting rod, and a flexible limiting clamp. The extension block is fixedly connected to the side end of the double-ended self-clamping mechanism, the connecting rod is inserted into the side end of the extension block, and the flexible limiting clamp is movably connected to the other end of the connecting rod.

[0009] As a preferred technical solution of this utility model, the extension block, the connecting rod and the flexible limiting clamp are each provided in two sets, and are evenly distributed on both sides of the double-end self-clamping mechanism, wherein the flexible limiting clamp has an inwardly concave arc surface structure on the opposite side.

[0010] As a preferred embodiment of the present invention, the planar support is provided with a rectangular block structure at the contact position with the flexible limiting clamp, and the rectangular block is embedded in the bottom of the flexible limiting clamp.

[0011] As a preferred technical solution of this utility model, the drive gear set further includes a linkage gear, a synchronous pulley, a synchronous belt and a second motor. The linkage gear is provided with a shaft structure in the middle, and the linkage gear is movably connected to the bottom of the double-end self-clamping mechanism near the second motor through the shaft structure.

[0012] As a preferred embodiment of this utility model, the synchronous pulley is fixedly installed on the upper end of the linkage gear, and two sets of synchronous pulleys are provided. The synchronous belt is sleeved around the two sets of synchronous pulleys, and the second motor is movably connected to the bottom of the drive gear set.

[0013] As a preferred technical solution of this utility model, a rectangular groove structure of equal depth is provided at the position opposite to the flexible limiting clamp on the side end of the planar support.

[0014] As a preferred technical solution of this utility model, the double-end self-clamping mechanism is provided in two sets, wherein the double-end self-clamping mechanism away from the second motor and the synchronous wheel are connected to each other in an active manner.

[0015] Compared with the prior art, this utility model provides an adjustable welding roller frame, which has the following features:

[0016] Beneficial effects:

[0017] An adjustable welding roller frame includes an adjusting roller, a support shaft, a drive gear set, a synchronous pulley, a synchronous belt, and a double-end self-clamping mechanism. In use, the material to be welded is placed on the flat support, and a first motor and a second motor are controlled via a control panel. The first motor controls the rotation of the adjusting roller, which, supported by the support shaft, rotates the material to be welded to adjust its angle. After the angle adjustment is complete, the second motor starts, driving the linkage gear to rotate via the drive gear set. Simultaneously, the synchronous pulley rotates, driving the other synchronous pulley via the synchronous belt, thus driving the double-end self-clamping mechanism on both sides. Driven synchronously from the bottom, the double-end self-clamping mechanism causes the extension block to rotate, pulling the connecting rods on both sides. These connecting rods simultaneously pull the flexible limiting clamps to move towards the center position until they contact both sides of the material to be welded and clamp it, at which point welding can begin.

[0018] Through the above settings and processes, the equipment can automatically clamp materials using the drive gear set and the double-end self-clamping mechanism. Compared to existing adjustable welding roller frames, it adds a linear flexible clamping effect while retaining angle adjustment, allowing the welded material to remain in a fixed position even when the machine tool vibrates, preventing displacement of the welding position. Furthermore, the linear clamping operation is fast and more adaptive, eliminating the need for slow adjustments to the placement dimensions at the center using a screw. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the connection position structure of the linkage gear and drive gear set of this utility model;

[0021] Figure 3 This is a schematic diagram of the connection position structure of the synchronous belt and synchronous pulley of this utility model;

[0022] Figure 4 This is a schematic diagram showing the connection position of the connecting rod and the flexible limiting clamp of this utility model.

[0023] In the diagram: 1. Workbench; 2. Control panel; 3. Planar support; 4. First motor; 5. Adjusting roller; 6. Support shaft; 7. Drive gear set; 701. Linkage gear; 702. Synchronous pulley; 703. Synchronous belt; 704. Second motor; 8. Double-end self-clamping mechanism; 801. Extension block; 802. Connecting rod; 803. Flexible limiting clamp. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In this embodiment: an adjustable welding roller frame includes a workbench 1, a control panel 2, a flat support 3, and a first motor 4. The control panel 2 is located on the outside of the workbench 1, the flat support 3 is located on the upper end of the workbench 1, and the first motor 4 is located inside the flat support 3.

[0026] An adjusting rubber roller 5 is provided on the side of the first motor 4, a support shaft 6 is provided on the side of the plane bracket 3, a drive gear set 7 is provided at the bottom of the worktable 1, and a double-end self-clamping mechanism 8 is provided below the plane bracket 3.

[0027] The double-ended self-clamping mechanism 8 also includes an extension block 801, a connecting rod 802, and a flexible limiting clamp 803. The extension block 801 is fixedly connected to the side end of the double-ended self-clamping mechanism 8, the connecting rod 802 is inserted into the side end of the extension block 801, and the flexible limiting clamp 803 is movably connected to the other end of the connecting rod 802.

[0028] In this embodiment, two sets of extension block 801, connecting rod 802 and flexible limiting clamp 803 are provided, and they are evenly distributed on both sides of the double-end self-clamping mechanism 8. The flexible limiting clamp 803 has an inwardly concave arc surface structure on the opposite side. The planar support 3 has a rectangular block structure at the position where the flexible limiting clamp 803 contacts, and the rectangular block is embedded in the bottom of the flexible limiting clamp 803.

[0029] Specifically, such as Figure 1 and Figure 3 As shown, the flexible limiting clamp 803 with an inner arc surface structure can fit the outer edge of the tubular welding material, thereby improving stability, while the rectangular block structure at the bottom of the flexible limiting clamp 803 can keep the stroke of the flexible limiting clamp 803 fixed during translation.

[0030] In this embodiment, the drive gear set 7 further includes a linkage gear 701, a synchronous pulley 702, a synchronous belt 703, and a second motor 704. The linkage gear 701 has a shaft structure in the middle, and the linkage gear 701 is movably connected to the bottom of the double-end self-clamping mechanism 8 near the second motor 704 through the shaft structure. The synchronous pulley 702 is fixedly installed on the upper end of the linkage gear 701, and there are two sets of synchronous pulleys 702. The synchronous belt 703 is sleeved around the two sets of synchronous pulleys 702. The second motor 704 is movably connected to the bottom of the drive gear set 7.

[0031] Specifically, such as Figure 2and Figure 4 As shown, the linkage gear 701 transmits the driving force of the second motor 704 through the meshing of the tooth groove with the drive gear set 7, and synchronously drives the synchronous pulley 702 and the synchronous belt 703, so that the double-end self-clamping mechanisms 8 on both sides can clamp synchronously.

[0032] In this embodiment, a rectangular groove structure of equal depth is provided at the position opposite to the flexible limiting clamp 803 on the side end of the planar support 3; two sets of double-end self-clamping mechanisms 8 are provided, wherein the double-end self-clamping mechanism 8 away from the second motor 704 and the synchronous wheel 702 establish an active connection relationship with each other.

[0033] The working principle and usage process of this utility model are as follows: When using this equipment, the material to be welded is placed on the flat support 3, and the first motor 4 and the second motor 704 are controlled by the control panel 2. The first motor 4 controls the rotation of the adjusting roller 5, which, supported by the support shaft 6, causes the material to be welded to rotate and adjust its angle. After the angle adjustment is completed, the second motor 704 starts, driving the linkage gear 701 to rotate through the drive gear set 7. At the same time, the linkage gear 701 rotates, and the synchronous pulley 702 rotates, driving the synchronous pulley 702 on the other side through the synchronous belt 703, thereby driving the double-end self-clamping mechanism 8 on both sides. After the double-end self-clamping mechanism 8 is driven synchronously from the bottom, the extension block 801 rotates and pulls the connecting rods 802 on both sides. The connecting rods 802 on both sides simultaneously pull the flexible limiting clamp 803 to move towards the center position until they contact both sides of the material to be welded and clamp it. At this time, welding can begin.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An adjustable welding roller frame, comprising a workbench (1), a control panel (2), a flat support (3) and a first motor (4), wherein the control panel (2) is arranged outside the workbench (1), the flat support (3) is arranged at the upper end of the workbench (1), and the first motor (4) is arranged inside the flat support (3), characterized in that: the first motor (4) is provided with an adjusting rubber roller (5) at the side end, the flat support (3) is provided with a supporting shaft (6) at the side end, the workbench (1) is provided with a driving gear set (7) at the bottom, and the flat support (3) is provided with a double-end self-clamping mechanism (8) below. The double-end self-clamping mechanism (8) further comprises an extension block (801), a connecting rod (802) and a flexible limiting clamp (803), the extension block (801) is fixedly connected to the side end of the double-end self-clamping mechanism (8), the connecting rod (802) is inserted into the side end of the extension block (801), and the flexible limiting clamp (803) is movably connected to the other side end of the connecting rod (802). The extension block (801), the connecting rod (802) and the flexible limiting clamp (803) are each provided with two groups and are divided on both sides of the double-end self-clamping mechanism (8), and the flexible limiting clamp (803) is provided with a concave arc surface structure on the side.

2. An adjustable welding roller stand according to claim 1, characterized in that: The flat support (3) is provided with a rectangular block structure at the position contacted by the flexible limiting clamp (803), and the rectangular block is embedded into the bottom of the flexible limiting clamp (803).

3. The adjustable welding roller stand of claim 1, wherein: The driving gear set (7) further comprises a linkage gear (701), a synchronous wheel (702), a synchronous belt (703) and a second motor (704), the linkage gear (701) is provided with a shaft structure in the middle, and the linkage gear (701) is movably connected to the bottom of the double-end self-clamping mechanism (8) near the second motor (704) through the shaft structure.

4. The adjustable welding roller stand of claim 1, wherein: The synchronous wheel (702) is fixedly installed on the upper end of the linkage gear (701), and the synchronous wheel (702) is provided with two groups, the synchronous belt (703) is sleeved on the periphery of the two groups of synchronous wheels (702), and the second motor (704) is movably connected to the bottom of the driving gear set (7).

5. An adjustable welding roller stand according to claim 4, characterized in that: The flat support (3) is provided with an equal-depth rectangular groove structure at the position opposite to the flexible limiting clamp (803).

6. An adjustable welding roller stand as defined in claim 1 wherein: The double-end self-clamping mechanism (8) is provided with two groups, and the double-end self-clamping mechanism (8) far away from the second motor (704) and the synchronous wheel (702) are movably connected to each other.

7. An adjustable welding roller stand as defined in claim 1 wherein: ​

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