Efficient grinding device for warmer mesh enclosure production
By designing an automated conveying and polishing device, the problem of low polishing efficiency in the traditional heater mesh production has been solved, achieving a high-efficiency, low-intensity polishing effect, reducing pollution, and adapting to the support and cleaning needs of mesh covers of different sizes.
Patent Information
- Application Number
- CN202520355454.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The traditional heater mesh production process suffers from low grinding efficiency, high labor intensity, and poor results.
A high-efficiency grinding device is designed, comprising a conveyor, a support assembly, a grinding assembly, and a cleaning assembly. The device conveys a mesh cover via a conveyor belt, performs grinding using a detachable support base and an adjustable grinding disc, and is equipped with a vacuum cleaner and a cleaning brush for cleaning, thus achieving automated grinding and cleaning.
It improves grinding efficiency, reduces workload, ensures grinding effect, reduces industrial pollution, and adapts to the support and grinding needs of mesh covers of different sizes.
Smart Images

Figure CN223961022U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heater mesh production technology, specifically a high-efficiency grinding device for heater mesh production. Background Technology
[0002] Heater mesh covers need to be polished during the production process to remove defects such as burrs and flash, and to ensure a smooth surface. Traditional polishing methods mainly rely on manual operation, which results in low polishing efficiency, high labor intensity, and poor performance. Therefore, overcoming the above-mentioned technical problems and defects has become a key issue that needs to be addressed. Utility Model Content
[0003] The purpose of this invention is to overcome the defects described in the background art, thereby realizing a high-efficiency grinding device for the production of heater mesh covers with good performance.
[0004] To achieve the above-mentioned objectives, the technical solution of this utility model is: a high-efficiency grinding device for producing heater mesh covers, comprising a support frame, a conveying device mounted on the upper part of the support frame, supporting components arranged on the conveying device, an installation box mounted above the support frame, a vacuum cleaner mounted on the upper part of the installation box, a vacuum hood connected to the vacuum cleaner inside the installation box, a telescopic rod mounted on the inner end face of the installation box, an installation mesh plate connected to the free end of the telescopic rod, a grinding component mounted on one side of the installation mesh plate, a cleaning component mounted on the other side, and a conveyor belt mounted on the unloading end of the conveying device.
[0005] Furthermore, the conveying device includes a transmission roller rotatably connected to the support via a rotating shaft, a transmission belt being driven to the transmission roller, and the rotating shaft being driven by a transmission motor. By starting the transmission motor, the transmission belt is driven to convey the heater mesh cover.
[0006] Furthermore, the support assembly includes a mounting plate that can be detachably fixed to the conveyor belt. A support base is fixed on the upper part of the mounting plate. The detachable connection is made by screw connection. By using the mounting plate with a small footprint, the support bases are arranged and installed on the conveyor belt, which makes it convenient to replace support bases of different sizes, thereby facilitating the support of heater mesh covers of different sizes.
[0007] Furthermore, the polishing assembly includes a rotary drive motor mounted on the upper surface of the mounting mesh plate, a rotating shaft rotatably connected to the lower surface of the mounting mesh plate, a mounting cylinder A connected to the lower part of the rotating shaft, a buffer spring A connected inside the mounting cylinder A, and a buffer rod A provided thereon. The buffer rod A extending into the mounting cylinder A is connected to a limit block A, and a mounting block is connected to the buffer rod A extending out of the mounting cylinder A. A movable block is detachably connected to the mounting block, and a polishing disc is mounted on the movable block. By starting the rotary drive motor, the rotating shaft is driven to rotate. When the polishing disc is in a suitable position, the diameter of the polishing disc is equal to the width of the heater mesh cover, and its transmission direction is along the length of the heater mesh cover. When the polishing disc is pressed, the buffer rod A is compressed under the action of the buffer spring A, providing a certain buffer distance and preventing damage to the heater mesh cover.
[0008] Furthermore, the cleaning assembly includes a mounting cylinder B fixed to the lower end face of the mounting mesh plate. A buffer spring B is connected inside the mounting cylinder B, and a buffer rod B is provided. The buffer rod B, which extends into the mounting cylinder B, is connected to a limit block B, and extends out of the mounting cylinder B and is connected to a mounting frame. A cleaning roller is rotatably connected to the mounting frame, and cleaning brushes are arranged on the cleaning roller. The cleaning roller is driven by a cleaning drive motor. When the cleaning drive motor is started, the cleaning roller begins to rotate, and the cleaning brushes rotate continuously to clean the surface of the heater mesh cover. When the cleaning roller is pressed, the buffer rod B is compressed under the action of the buffer spring, providing a certain buffer distance and protecting the heater mesh cover.
[0009] Furthermore, the mounting cylinder B is located on the side closer to the conveyor belt, and the mounting cylinder A is located on the side farther from the conveyor belt. The material is fed from the opening on one side of the mounting box, which is the feeding end of the conveyor device. After grinding and cleaning are completed, the material is unloaded from the unloading end of the conveyor device onto the conveyor belt and conveyed to the next work station or designated position.
[0010] The beneficial effects of this utility model's high-efficiency grinding device for producing heater mesh covers:
[0011] 1. This utility model discloses a high-efficiency grinding device for producing heater mesh covers. Using a small-footprint mounting plate, support seats are arranged and installed on a conveyor belt, facilitating the replacement of support seats of different sizes and thus supporting heater mesh covers of different sizes. A movable block is detachably connected to the mounting block, and a grinding disc is mounted on the movable block. By starting a rotary transmission motor, the rotating shaft is driven to rotate. When the grinding disc is in a suitable position, by replacing the movable block and grinding disc of the appropriate size (the diameter of the grinding disc is equal to the width of the heater mesh cover), the device can convey materials along the length of the heater mesh cover, resulting in a flexible structure.
[0012] 2. The high-efficiency grinding device for heater mesh production of this utility model has a loading cylinder B set on the side close to the conveyor belt, and a mounting cylinder A set on the side away from the conveyor belt. The material is fed from the opening on one side of the mounting box, i.e. the loading end of the conveyor device. After being ground by the grinding component and cleaned by the cleaning component, the material is unloaded from the unloading end of the conveyor device onto the conveyor belt and conveyed to the next work station or designated position. It has high cleaning efficiency and good performance. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of the high-efficiency grinding device for producing heater mesh covers according to this utility model.
[0014] Figure 2 This is a left-side structural schematic diagram of the high-efficiency grinding device for producing heater mesh covers according to this utility model.
[0015] Figure 3 This is a right-side structural schematic diagram of the high-efficiency grinding device for producing heater mesh covers according to this utility model.
[0016] Figure 4 This is a top view schematic diagram of the positional relationship of the conveying device in the high-efficiency grinding device for producing heater mesh covers according to this utility model.
[0017] In the diagram: 1 - bracket;
[0018] Conveying device: 21-rotating shaft, 22-drive roller, 23-conveyor belt, 24-conveyor drive motor;
[0019] 3-Installation box, 4-Collection box;
[0020] Support components: 51-Support base, 52-Mounting plate;
[0021] 6-Conveyor belt, 7-Vacuum cleaner, 71-Vacuum hood, 8-Telescopic pole, 9-Mounting mesh plate;
[0022] Grinding components: 101-rotary drive motor, 102-rotating shaft, 103-mounting cylinder A, 104-buffer rod A, 105-mounting block, 106-moving block, 107-buffer spring A, 108-limiting block A, 109-grinding disc;
[0023] Cleaning components: 111-Buffer cylinder B, 112-Buffer spring B, 113-Limit block B, 114-Buffer rod B, 115-Mounting bracket, 116-Cleaning roller, 117-Cleaning brush, 118-Cleaning drive motor. Detailed Implementation
[0024] The high-efficiency grinding device for producing heater mesh covers of this utility model will be described in more detail below with reference to the accompanying drawings and specific embodiments.
[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] See Figures 1-4 The high-efficiency grinding device for heater mesh production in this embodiment achieves good technical results. The structure of this embodiment includes a support 1, and a conveying device is installed on the upper part of the support 1. The conveying device includes a transmission roller 22 rotatably connected to the support 1 via a rotating shaft 21. A conveyor belt 23 is driven to the transmission roller 22. The rotating shaft 21 is driven by a transmission motor 24. By starting the transmission motor 24, the transmission belt 23 is driven to convey the heater mesh. A collection box 4 is provided at the lower part of the conveying device to collect the debris that falls to the bottom.
[0027] See Figures 1-4 In this embodiment, a support assembly is arranged on the conveying device. The support assembly includes a mounting plate 52 that is detachably fixed on the conveyor belt 23. A support seat 51 is fixed on the upper part of the mounting plate 52. The detachable connection is made by screw connection. By using the mounting plate 52 with a small footprint, the support seats 51 are arranged and installed on the conveyor belt 23, which makes it convenient to replace support seats 51 of different sizes, thereby facilitating the support of heater mesh covers of different sizes.
[0028] See Figure 1 and Figure 2In this embodiment, a mounting box 3 is installed above the bracket 1. A vacuum cleaner 7 is installed on the upper part of the mounting box 3. A dust collection hood 71 connected to the vacuum cleaner 7 is installed inside the mounting box 3. The vacuum cleaner 7 collects the grinding debris inside the mounting box 3, thereby reducing industrial pollution. A telescopic rod 8 is installed on the inner end face of the mounting box 3. The free end of the telescopic rod 8 is connected to a mounting mesh plate 9. A grinding assembly is installed on one side of the mounting mesh plate 9. The grinding assembly includes a rotary transmission motor 101 installed on the upper end face of the mounting mesh plate 9. A rotating shaft 102 is rotatably connected to the lower end face of the mounting mesh plate 9. A mounting cylinder A103 is connected to the lower part of the rotating shaft 102. A buffer spring A107 is connected inside the mounting cylinder A103, and a buffer rod is provided. A104, a buffer rod A104 extending into the mounting cylinder A103 is connected to a limit block A108. A mounting block 105 is connected to the buffer rod A104 extending out of the mounting cylinder A103. A movable block 106 is detachably connected to the mounting block 105. A grinding disc 109 is mounted on the movable block 106. By starting the rotary transmission motor 101, the rotating shaft 102 is driven to rotate. When the grinding disc 109 is in a suitable position, the diameter of the grinding disc 109 is equal to the width of the heater mesh cover. Its transmission direction is along the length of the heater mesh cover. When the grinding disc 109 is pressed, the buffer rod A104 is compressed under the action of the buffer spring A107, which has a certain buffer distance and will not damage the heater mesh cover.
[0029] See Figure 1 and Figure 3 In this embodiment, a cleaning assembly is installed on the other side, and a conveyor belt 6 is provided at the unloading end of the conveying device. The cleaning assembly includes an installation cylinder B111 fixed to the lower end face of the installation mesh plate 9. A buffer spring B112 is connected inside the installation cylinder B111, and a buffer rod B114 is provided. The buffer rod B114, which extends into the installation cylinder B111, is connected to a limit block B113. A mounting frame 115 is connected to the installation cylinder B111. A cleaning roller 116 is rotatably connected to the mounting frame 115. A cleaning brush 117 is arranged on the cleaning roller 116. The cleaning roller 116 is driven by a cleaning drive motor 118. When the cleaning drive motor 118 is started, the cleaning roller 116 begins to rotate, and the cleaning brush 117 rotates continuously to clean the surface of the heater mesh cover. When the cleaning roller 116 is pressed, the buffer rod B114 is compressed under the action of the buffer spring, providing a certain buffer distance and protecting the heater mesh cover.
[0030] In this embodiment, the mounting cylinder B111 is located on the side close to the conveyor belt 6, and the mounting cylinder A103 is located on the side away from the conveyor belt 6. The material is fed from the opening on one side of the mounting box 3, that is, the feeding end of the conveyor device. After grinding and cleaning are completed, the material is unloaded from the unloading end of the conveyor device onto the conveyor belt 6 and conveyed to the next work station or designated position.
[0031] The operating principle and method of this embodiment: The heater mesh cover is fed from the opening on one side of the mounting box 3, that is, the feeding end of the conveying device. After being polished by the polishing component and cleaned by the cleaning component, the polishing process is completed. Then, it is unloaded from the unloading end of the conveying device onto the conveyor belt 6 and conveyed to the next work station or designated position.
[0032] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The use of terms such as "a" or "an" in the application documents of this invention does not necessarily indicate a limitation on quantity. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0033] The exemplary embodiments of the present invention have been described in detail above with reference to preferred embodiments. However, those skilled in the art will understand that various modifications and alterations can be made to the above specific embodiments without departing from the concept of the present invention, and various combinations can be made to the various technical features and structures proposed by the present invention without exceeding the protection scope of the present invention.
Claims
1. A high-efficiency grinding device for producing heater mesh covers, comprising a support frame, wherein a conveying device is mounted on the upper part of the support frame, characterized in that: The conveying device is equipped with supporting components, and an installation box is installed above the support. A vacuum cleaner is installed on the upper part of the installation box, and a vacuum hood connected to the vacuum cleaner is installed inside the installation box. A telescopic rod is installed on the inner end face of the installation box, and an installation mesh plate is connected to the free end of the telescopic rod. A grinding component is installed on one side of the installation mesh plate, and a cleaning component is installed on the other side. A conveyor belt is installed at the unloading end of the conveying device.
2. The high-efficiency grinding device for producing heater mesh covers according to claim 1, characterized in that: The conveying device includes a transmission roller rotatably connected to a support via a rotating shaft, a transmission belt being driven onto the transmission roller, and the rotating shaft being driven by a transmission drive motor.
3. The high-efficiency grinding device for producing heater mesh covers according to claim 2, characterized in that: The support assembly includes a mounting plate that is detachably fixed to the conveyor belt, and a support base is fixed to the upper part of the mounting plate.
4. The high-efficiency grinding device for producing heater mesh covers according to claim 1, characterized in that: The grinding assembly includes a rotary transmission motor mounted on the upper end face of the mounting screen plate. A rotating shaft is rotatably connected to the lower end face of the mounting screen plate. A mounting cylinder A is connected to the lower part of the rotating shaft. A buffer spring A is connected inside the mounting cylinder A, and a buffer rod A is provided. The buffer rod A extending into the mounting cylinder A is connected to a limit block A. A mounting block is connected to the buffer rod A extending out of the mounting cylinder A. A movable block is detachably connected to the mounting block, and a grinding disc is mounted on the movable block.
5. The high-efficiency grinding device for producing heater mesh covers according to claim 4, characterized in that: The cleaning assembly includes a mounting cylinder B fixed to the lower end face of the mounting mesh plate. A buffer spring B is connected inside the mounting cylinder B, and a buffer rod B is provided. The buffer rod B, which extends into the mounting cylinder B, is connected to a limit block B. A mounting frame is connected to the mounting cylinder B. A cleaning roller is rotatably connected to the mounting frame. Cleaning brushes are arranged on the cleaning roller. The cleaning roller is driven by a cleaning drive motor.
6. The high-efficiency grinding device for producing heater mesh covers according to claim 5, characterized in that: The mounting cylinder B is located on the side closer to the conveyor belt, and the mounting cylinder A is located on the side farther away from the conveyor belt.