High-precision plug gauge grinding device

Abstract

The utility model discloses a high-precision plug gauge grinding device, and belongs to the field of plug gauge machining. A high-precision plug gauge grinding machining device comprises a supporting table and a blocking cover installed at the top of the supporting table, a second ejector head is installed on the outer side of a rotating disc, an air cylinder is fixedly installed on one side of an installation base, the output end of the air cylinder is connected with an installation plate, and a first ejector head is installed on the outer side of the installation plate. A first support and a second support which are parallel to each other are fixedly installed on the side, located on the rotary disc, of the driving box, the first support is located above the second support, a screw is arranged on the inner side of the first support, one end of a scrap cleaning brush is connected to the screw, a first sliding rod is fixedly installed on the inner side of the second support, and one end of a supporting rod is slidably installed on the first sliding rod. The other end of the supporting rod is connected with the bottom end of the scrap cleaning brush; by means of the scrap cleaning brush, residual scraps and other impurities on the surface of a workpiece can be brushed into the material collecting box, and the machining quality and the machining precision of the workpiece are improved.

Description

Technical Field

[0001] This utility model relates to the field of plug gauge processing technology, and in particular to a high-precision plug gauge grinding processing device. Background Technology

[0002] A plug gauge is a precision measuring tool mainly used to measure the dimensions of holes, hole spacing, and internal threads, and is particularly suitable for mechanical and electronic machining fields. Its basic structure is cylindrical, with a go end and a no-go end at each end, used to check the minimum and maximum limit dimensions of the hole diameter, respectively. When the go end passes through the hole diameter, it indicates that the hole diameter meets the minimum limit dimension; when the no-go end cannot pass through the hole diameter, it indicates that the hole diameter meets the maximum limit dimension, thus determining whether the hole diameter is qualified.

[0003] A search revealed Chinese patent application number 202121436991.X, which discloses a grinding machine for processing plug gauges, relating to the field of plug gauge processing equipment. The machine includes a frame, with a main control box at the upper end. Drive boxes and limiting plates are respectively located at both ends of the frame along its length. The limiting plates are slidably connected to the frame. A disc is rotatably connected to the drive box near the limiting plate. A lever is fixed at an eccentric position on the disc. A locking block is fixed on the side of the disc and the limiting plate that are close to each other. A mounting rod is rotatably connected between the two locking blocks. One end of the mounting rod near the limiting plate has a thread adapted to the go end and the stop end, and the other end has a stop rod. Both ends of the mounting rod have tapered grooves adapted to the locking blocks. The stop rod is arranged radially along the disc. The drive box contains a drive device for rotating the disc along its own axial direction. The frame has a clamping mechanism for moving the limiting plate along the length of the frame. This application has the effect of improving processing accuracy.

[0004] Although the aforementioned patent allows for the spraying of coolant onto the workpiece processing location via a spray pipe to continuously cool the workpiece, preventing deformation during processing and thus improving processing accuracy, the sprayed coolant can cool the workpiece and flush away most of the debris generated during grinding. However, residual debris can also affect grinding accuracy. Furthermore, debris adhering to other parts can affect the quality and accuracy of grinding, leading to a decrease in the precision of the processed workpiece.

[0005] Therefore, a high-precision plug gauge grinding machine is urgently needed to solve the above problems. Utility Model Content

[0006] The purpose of this invention is to solve the problem in the prior art that the sprayed grinding fluid can only wash away most of the debris at the machining location, and the residual debris and debris in the area to be machined can easily affect the machining accuracy of the workpiece. Therefore, a high-precision plug gauge grinding device is proposed.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A high-precision plug gauge grinding device includes a support platform and a cover mounted on the top of the support platform. A drive box and a mounting base are respectively installed at both ends of the top of the support platform inside the cover. A drive motor is installed inside the drive box, and the output end of the drive motor is connected to a turntable. A second top head is installed on the outer side of the turntable. A cylinder is fixedly installed on one side of the mounting base, and the output end of the cylinder is connected to a mounting plate. A first top head is installed on the outer side of the mounting plate. Two parallel first and second supports are fixedly installed on the drive box on one side of the turntable. The first support is located above the second support. A screw is provided inside the first support, and one end of a chip-removing brush is connected to the screw. A first sliding rod is fixedly installed inside the second support, and one end of a support rod is slidably installed on the first sliding rod. The other end of the support rod is connected to the bottom end of the chip-removing brush.

[0009] As a preferred technical solution of this application, a plurality of telescopic guide rods are provided around the cylinder between the mounting plate and the mounting base.

[0010] As a preferred technical solution of this application, a drive mechanism is also installed on the top of the support platform, a main control box is installed on the drive mechanism, a grinding wheel driven by a motor is provided on the position of the main control box facing the workpiece, and a spray pipe is also provided on the top of the main control box.

[0011] As a preferred technical solution of this application, a sliding door is slidably installed on the front of the cover, and foot pads are installed at the four corners of the bottom of the support platform.

[0012] As a preferred technical solution of this application, a material collection box is slidably installed on the top of the support platform between the drive box and the mounting base.

[0013] As a preferred technical solution of this application, the front of the collection box is provided with a guide pipe that communicates with the inside of the collection box, and a filter box is installed on the liquid inlet of the guide pipe connected to the collection box.

[0014] As a preferred technical solution of this application, a brush body is movably installed inside the dust removal brush. The brush body is connected to the inner side of the dust removal brush by a plurality of compensating springs. Both ends of the brush body are slidably connected to a second slide rod that is fixedly connected to the inner side of the dust removal brush.

[0015] Compared with the prior art, this utility model provides a high-precision plug gauge grinding device, which has the following advantages:

[0016] 1. This high-precision plug gauge grinding device, through a chip removal brush parallel to the workpiece, after being adjusted according to the workpiece size, can brush off residual chips and other impurities on the workpiece surface into the collection box, effectively reducing the impact of workpiece surface chips on the grinding process, improving the workpiece's processing quality and accuracy, and solving the problem in the existing technology that the sprayed grinding fluid can only wash away most of the chips at the processing position, while residual chips and chips in the area to be processed can easily affect the processing accuracy of the workpiece.

[0017] 2. This high-precision plug gauge grinding device uses multiple compensating springs to connect the brush body and the inner surface of the chip removal brush. During use, it can automatically approach the workpiece during cleaning, making chip removal more convenient and improving the cleaning effect. This solves the problem in the prior art where the brush body wears down after a period of use, resulting in less contact area with the workpiece and a decrease in chip removal effect. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0020] Figure 3 This utility model Figure 2 A schematic diagram of the structure of part A;

[0021] Figure 4 This is a schematic diagram of the internal structure of the dust removal brush of this utility model.

[0022] In the picture:

[0023] 1. Support platform; 2. Baffle; 3. Sliding door; 4. Collection box; 5. Guide pipe; 6. Foot pad; 7. Drive box; 8. Drive mechanism; 9. Grinding wheel; 10. Spray pipe; 11. Main control box; 12. Telescopic guide rod; 13. Mounting base; 14. Cylinder; 15. Filter box; 16. Mounting plate; 17. First top head; 18. Cleaning brush; 19. Support rod; 20. Turntable; 21. Second top head; 22. First bracket; 23. Second bracket; 24. First slide rod; 25. Screw; 26. Brush body; 27. Compensating spring; 28. Second slide rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model. Example

[0025] Reference Figures 1-4 A high-precision plug gauge grinding device includes a support platform 1 and a cover 2 installed on the top of the support platform 1. The cover 2 blocks the flying debris during grinding, improving the safety of grinding. A sliding door 3 is slidably installed on the front of the cover 2. There are two sliding doors 3, which open to both ends. A transparent observation window is installed on the sliding door 3 to facilitate observation of the grinding work. Foot pads 6 are installed at the four corners of the bottom of the support platform 1.

[0026] The top two ends of the support platform 1 are respectively installed inside the baffle 2, with a drive box 7 and a mounting base 13. The drive box 7 is equipped with a drive motor, and the output end of the drive motor is connected to a turntable 20. A second top head 21 is installed on the outside of the turntable 20. A cylinder 14 is fixedly installed on one side of the mounting base 13. The output end of the cylinder 14 is connected to a mounting plate 16. A first top head 17 is installed on the outside of the mounting plate 16. By starting the cylinder 14, the chip removal brush 18 and the first top head 17 on it are driven to move closer to the second top head 21. The two ends of the workpiece to be processed are clamped by the second top head 21 and the first top head 17, making the processing more stable and convenient.

[0027] Multiple telescopic guide rods 12 are provided around the cylinder 14 between the mounting plate 16 and the mounting base 13. When clamping, the stability of the mounting plate 16 can be improved by the multiple telescopic guide rods 12, which is beneficial to improving the grinding accuracy during grinding.

[0028] A collection box 4 is slidably installed on the top of the support platform 1 between the drive box 7 and the mounting base 13. The collection box 4 is used to collect the debris and grinding fluid generated during grinding. A guide pipe 5 is provided on the front of the collection box 4 and communicates with the inside of the collection box 4. A filter box 15 is installed on the liquid inlet of the guide pipe 5 and the collection box 4. The filter box 15 can isolate the debris and prevent large pieces of debris from clogging the guide pipe 5.

[0029] A drive mechanism 8 is also installed on the top of the support platform 1. A main control box 11 is installed on the drive mechanism 8. A grinding wheel 9 driven by a motor is provided on the position of the main control box 11 facing the workpiece. The workpiece is ground by the rotating grinding wheel 9. In addition, a spray pipe 10 is also provided on the top of the main control box 11. The outlet of the spray pipe 10 is located above the grinding wheel 9. During processing, the grinding fluid is sprayed onto the processing position to cool the processing position and improve the grinding quality. The grinding wheel 9 is moved by the drive mechanism 8, which makes grinding more convenient. The drive mechanism 8 includes a lead screw and a motor that drives the lead screw.

[0030] Reference Figure 2 and Figure 3Furthermore, two parallel first brackets 22 and second brackets 23 are fixedly installed on one side of the turntable 20 on the drive box 7. The first bracket 22 is located above the second bracket 23. A screw 25 is provided on the inner side of the first bracket 22. One end of the chip cleaning brush 18 is connected to the screw 25. By rotating the screw 25, the chip cleaning brush 18 is moved, which makes it easy to adjust the position of the chip cleaning brush 18 according to the size of the workpiece being ground. A first slide rod 24 is fixedly installed on the inner side of the second bracket 23. One end of the support rod 19 is slidably installed on the first slide rod 24. The other end of the support rod 19 is connected to the bottom end of the chip cleaning brush 18. During use, the support rod 19 supports the chip cleaning brush 18, which improves the stability when cleaning the chips on the surface of the workpiece with the chip cleaning brush 18, reduces the residual chips on the surface of the workpiece, reduces the influence of chips when grinding with the grinding wheel 9, and improves the accuracy of grinding.

[0031] Reference Figure 4 Furthermore, a brush body 26 is movably installed inside the chip removal brush 18. The brush body 26 is connected to the inner side of the chip removal brush 18 by multiple compensating springs 27. With the help of the compensating springs 27, the brush body 26 can be compensated during use, so that the brush body 26 fits more tightly with the workpiece, increasing its cleaning effect. At the same time, it can also increase the service life of the brush body 26 and reduce waste. Both ends of the brush body 26 are slidably connected to the second slide rod 28 fixedly connected to the inner side of the chip removal brush 18. The second slide rod 28 at both ends can effectively improve the stability of the brush body 26 during extension and retraction, and improve the cleaning effect.

[0032] Specifically, during operation, this high-precision plug gauge grinding device works as follows: one end of the workpiece is brought into contact with the second mandrel 21, and then the other end of the workpiece is clamped and squeezed by the first mandrel 17 through the starting cylinder 14. After the workpiece is fixed, the position of the chip cleaning brush 18 is adjusted so that its cleaning part is in contact with the workpiece. The drive motor inside the drive box 7 is started to drive the workpiece to rotate, and then the workpiece is ground by the grinding wheel 9. During the processing, the grinding fluid is sprayed onto the processing position through the spray pipe 10 for cooling. The chip cleaning brush 18 cleans the chips on the surface of the workpiece. The chips and grinding fluid generated during grinding are collected through the collection box 4, and the grinding fluid in the collection box 4 is discharged through the guide pipe 5. After the processing is completed, the workpiece is removed.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-precision plug gauge grinding apparatus, comprising a support table (1) and a cover (2) mounted on the top of the support table (1), characterized in that, The top two ends of the support platform (1) are respectively installed inside the baffle (2) with a drive box (7) and a mounting base (13). The drive box (7) is equipped with a drive motor, and the output end of the drive motor is connected to a turntable (20). A second top head (21) is installed on the outside of the turntable (20). A cylinder (14) is fixedly installed on one side of the mounting base (13). The output end of the cylinder (14) is connected to a mounting plate (16). A first top head (17) is installed on the outside of the mounting plate (16). The drive box (7) is located on the... Two parallel first brackets (22) and second brackets (23) are fixedly installed on one side of the turntable (20). The first bracket (22) is located above the second bracket (23). A screw (25) is provided on the inner side of the first bracket (22). One end of the cleaning brush (18) is connected to the screw (25). A first slide rod (24) is fixedly installed on the inner side of the second bracket (23). One end of the support rod (19) is slidably installed on the first slide rod (24). The other end of the support rod (19) is connected to the bottom end of the cleaning brush (18).

2. The high-precision plug gauge grinding apparatus according to claim 1, characterized in that, Multiple telescopic guide rods (12) are provided between the mounting plate (16) and the mounting base (13) around the cylinder (14).

3. The high-precision plug gauge grinding apparatus according to claim 1, characterized in that, The top of the support platform (1) is also equipped with a drive mechanism (8), and a main control box (11) is installed on the drive mechanism (8). The main control box (11) is provided with a grinding wheel (9) driven by a motor at the position facing the workpiece. The top of the main control box (11) is also provided with a spray pipe (10).

4. The high-precision plug gauge grinding apparatus according to claim 1, characterized in that, A sliding door (3) is slidably installed on the front of the cover (2), and foot pads (6) are installed at the four corners of the bottom of the support platform (1).

5. The high-precision plug gauge grinding apparatus according to claim 1, characterized in that, The top of the support platform (1) is slidably mounted between the drive box (7) and the mounting base (13) with a collection box (4).

6. The high-precision plug gauge grinding apparatus according to claim 5, characterized in that, The front of the collection box (4) is provided with a guide pipe (5) that communicates with the inside of the collection box (4), and a filter box (15) is installed on the liquid inlet of the guide pipe (5) connected to the collection box (4).

7. The high-precision plug gauge grinding apparatus according to claim 1, characterized in that, The cleaning brush (18) has a brush body (26) movably installed inside. The brush body (26) is connected to the inner side of the cleaning brush (18) by a plurality of compensating springs (27). Both ends of the brush body (26) are slidably connected to the second slide rod (28) fixedly connected to the inner side of the cleaning brush (18).

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