Battery dismounting tool

Abstract

The utility model provides a battery disassembling tool which is used for disassembling a top cover of a battery and comprises a positioning clamp and a sawing mechanism, the saw cutting mechanism is used for cutting and separating a top cover of the battery from a shell of the battery; the positioning clamp is used for fixing a shell of the battery and a top cover of the battery; and a wheel saw of the saw cutting mechanism penetrates through a cutting groove in the top of the positioning clamp to cut the welding position of the top cover of the battery and the shell of the battery below the positioning clamp. According to the lithium battery disassembling tool, the lithium battery can be efficiently, stably and safely disassembled, and the problems that an existing battery disassembling tool is low in disassembling efficiency, high in technical requirement for a disassembling worker and prone to causing short-circuit fire of the battery or cutting the disassembling worker are solved.

Description

Technical Field

[0001] This utility model relates to the field of battery disassembly technology, and in particular to a battery disassembly tool. Background Technology

[0002] In the lithium battery production process, the weld depth and width of processes such as cover welding, peripheral welding, and sealing welding need to be inspected to check whether the product quality meets the standards. Inspecting the weld depth and width requires disassembling the battery; however, this places high demands on the disassembly operator's skills, as they must ensure the integrity of the battery top cover while guaranteeing safety during the disassembly process. Battery disassembly first involves cutting around the aluminum casing along the edge of the top cover, then separating the top cover from the casing, and finally removing the internal core. However, currently, battery disassembly mainly uses tools such as utility knives and diagonal pliers. These tools are inefficient and require highly skilled operators. If the force and depth of the disassembly are not properly controlled, it will not only lead to poor disassembly results but also increase safety risks, potentially causing battery short circuits, fires, or injuries to the operator. Utility Model Content

[0003] In view of this, the purpose of this utility model is to provide a battery disassembly tool to overcome the above-mentioned problems existing in the prior art.

[0004] This utility model provides a battery disassembly tool for disassembling the top cover of a battery, comprising: a positioning clamp and a sawing mechanism; the sawing mechanism is used to cut and separate the top cover of the battery from the battery casing; the positioning clamp is used to fix the battery casing and the top cover of the battery; the rotary saw of the sawing mechanism passes through the cutting groove at the top of the positioning clamp to cut the welding position between the top cover of the battery and the battery casing below the positioning clamp.

[0005] In a preferred embodiment of this utility model, the positioning clamp is a semi-enclosed structure, including a tray plate and a positioning plate. The tray plate is used to support the battery casing, and the positioning plate is used to position and enclose the top cover of the battery.

[0006] In a preferred embodiment of this utility model, the side of the positioning plate is provided with a pole positioning hole for fixing the welding position of the battery top cover and the battery casing.

[0007] In a preferred embodiment of this utility model, the sawing mechanism includes a bolt connected to the wheel saw. The wheel saw is circular and located on the lower front end of the sawing mechanism. The bolt is located on the upper front end of the sawing mechanism. The cutting depth of the wheel saw is adjusted by adjusting the bolt nut to adjust the bolt height.

[0008] In a preferred embodiment of the present invention, the sawing mechanism further includes a fastener located at the center of the rotary saw and fixed to the front end of the sawing mechanism.

[0009] In a preferred embodiment of the present invention, the sawing mechanism further includes a handle and a first roller. The first roller is disposed on the rear side of the wheel saw near the handle and supports the sawing mechanism on the top of the positioning fixture. It can roll freely when the wheel saw of the sawing mechanism is cutting.

[0010] In a preferred embodiment of the present invention, the sawing mechanism further includes a second roller, which is disposed at the bottom of the bolt and is symmetrical about the vertical axis of the wheel saw and the tangent of the cutting groove.

[0011] In a preferred embodiment of this utility model, the handle adopts a hollow design.

[0012] The present invention provides the following beneficial effects:

[0013] 1. Roller-driven cutting: simple, fast, labor-saving, and efficient;

[0014] 2. The hollowed-out handle is non-slip, aesthetically pleasing, and reduces material waste;

[0015] 3. The cutting depth is adjustable, and different models of square aluminum-cased batteries can be cut by adjusting the screw height;

[0016] 4. The cutting position is accurate and the cutting effect is good, avoiding metal fragments from falling into the battery and causing short circuits or even fires;

[0017] 5. Adding positioning clamps not only ensures that the battery does not move during the cutting process, but also fixes the cutting position on the top of the battery to prevent damage to the battery top cover;

[0018] 6. The device has a simple overall structure, is safe, reliable, environmentally friendly, efficient, and easy to operate.

[0019] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description, claims, and drawings.

[0020] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0021] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram illustrating the disassembly process of the battery disassembly tool provided in this embodiment of the utility model.

[0023] Figure 2 This is a layout diagram of the battery disassembly tool provided in this embodiment of the utility model before disassembly;

[0024] Figure 3 This is a cross-sectional view of the battery disassembly tool provided in this embodiment of the utility model after disassembly.

[0025] Figure 4 A schematic diagram of the battery disassembly tool provided in an embodiment of this utility model;

[0026] Icons: 1 - Positioning clamp, 11 - Pallet plate, 12 - Positioning plate, 121 - Positioning hole, 122 - Cutting groove, 2 - Sawing mechanism, 21 - Wheel saw, 22 - Bolt, 221 - Nut, 23 - First roller, 24 - Fastener, 25 - Handle, 26 - Second roller, 3 - Battery, 31 - Top cover, 32 - Terminal post. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0028] In view of the problems existing in the prior art, the purpose of this utility model is to provide an embodiment of a battery disassembly tool that overcomes the problems of low disassembly efficiency and high technical requirements for operators.

[0029] Example

[0030] To achieve the above objectives, this utility model provides the following technical solution: a battery disassembly tool for removing the top cover of a battery, see attached document. Figure 1It includes: a positioning fixture 1 and a sawing mechanism 2; the sawing mechanism 2 is used to cut and separate the top cover of the battery from the battery casing; the positioning fixture 1 is used to fix the battery casing and the top cover of the battery; the wheel saw 21 of the sawing mechanism 2 passes through the cutting groove 122 on the top of the positioning fixture 1 to cut the welding position of the top cover of the battery and the battery casing below the positioning fixture 1.

[0031] In one feasible implementation, the positioning clamp 1 is a semi-enclosed structure, including a tray plate 11 and a positioning plate 12. The tray plate 11 is used to support the battery casing, and the positioning plate 12 is used to position and enclose the top cover of the battery.

[0032] In the specific implementation process, the side of the positioning plate 12 is provided with a pole positioning hole 121, which is used to fix the welding position of the battery top cover and the battery shell. This welding position is the cutting position of the battery 3, located at the top of the battery. After being fixed, it can prevent damage to the battery top cover 31 during the cutting process.

[0033] In one feasible implementation, such as Figure 4 As shown, the sawing mechanism 2 also includes a bolt 22 connected to the wheel saw 21. The wheel saw 21 is circular and located on the lower front end of the sawing mechanism 2. The bolt 22 is located on the upper front end of the sawing mechanism 2. The height of the bolt 22 is adjusted by adjusting the nut 221 of the bolt 22, thereby adjusting the cutting depth of the wheel saw 21. The specific principle is as follows:

[0034] Reduce cutting depth:

[0035] 1. First, loosen the screw (used to fasten bolt 22, not shown in the figure) located in the middle screw hole of the handle head through which bolt 22 passes in a counterclockwise direction;

[0036] 2. Then turn the top nut 221 counterclockwise to loosen the bolt 22, and you can press the bolt 22 down;

[0037] 3. Press the bolt 22 down to the required height (as the bolt 22 is pressed down, the wheel saw 21 will be gradually lifted up, and the downward depth of the wheel saw 21 and the battery top cover will gradually decrease).

[0038] 4. Tighten the middle screw and the top nut 221 clockwise in sequence;

[0039] To increase the cutting depth, simply pull bolt 22 upwards to the required depth.

[0040] Specifically, the sawing mechanism 2 also includes a fastener 24, which is located at the center of the wheel saw 21 and is fixed to the front end of the sawing mechanism 2.

[0041] In one feasible implementation, the sawing mechanism 2 further includes a handle 25 and a first roller 23. The first roller 23 is disposed on the rear side of the wheel saw 21 near the handle 25 and supports the sawing mechanism 2 on the top of the positioning fixture 1. It can roll freely when the wheel saw 21 of the sawing mechanism 2 is cutting.

[0042] In one feasible implementation, the sawing mechanism 2 further includes a second roller 26, which is disposed at the bottom of the bolt 22 and is symmetrical about the vertical axis of the tangent line between the wheel saw 21 and the cutting groove 122.

[0043] In one feasible implementation, the handle 25 adopts a hollow design.

[0044] For the battery disassembly process using battery removal tools, see [link / description]. Figure 2 and Figure 3 ,as follows:

[0045] First, place the battery 3 on the positioning fixture 1, so that the battery terminals 32 are respectively placed in the corresponding positioning holes 121 of the positioning fixture 1; then, adjust the height of the bolts 22 by tightening the nuts 221 to keep the sawing structure 2 at a fixed cutting depth; then, make the wheel saw 21 of the sawing mechanism 2 cut along the cutting groove 122 of the positioning fixture 1 to cut the two long sides of the top of the battery 3, and use a utility knife to cut the two short sides of the top of the battery 3; finally, remove the top cover 31 of the battery.

[0046] In the above embodiment, the height of the bolt 22 is adjusted by tightening the nut 221, thereby adjusting the cutting depth of the sawing structure 2. This makes the cutting position more accurate, preventing damage to the internal structure of the battery or deformation of the casing that would prevent the core from being removed, and even causing a short circuit and fire. The addition of rollers 23, in conjunction with the wheel saw 21, enables rolling cutting, making the disassembly process simpler, faster, less strenuous, and more efficient. The handle 25 features a hollow design, which not only provides anti-slip properties and enhances its aesthetics but also reduces material waste.

[0047] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0048] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0049] In addition, in the embodiments of this utility model, each functional unit can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit.

[0050] Finally, it should be noted that the above embodiments are merely specific implementations of this utility model, used to illustrate the technical solution of this utility model, and not to limit it. The protection scope of this utility model is not limited thereto. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this utility model. These modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model, and should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A battery disassembly tool, characterized in that, The top cover of the battery is used for disassembling, including: a positioning clamp (1) and a sawing mechanism (2); the sawing mechanism (2) is used to cut and separate the top cover of the battery from the battery casing; the positioning clamp (1) is used to fix the battery casing and the top cover of the battery; the wheel saw (21) of the sawing mechanism (2) passes through the cutting groove (122) on the top of the positioning clamp (1) to cut the welding position of the top cover of the battery and the battery casing below the positioning clamp (1).

2. The battery disassembly tool according to claim 1, characterized in that, The positioning clamp (1) is a semi-enclosed structure, including a tray plate (11) and a positioning plate (12). The tray plate (11) is used to support the battery casing, and the positioning plate (12) is used to position and enclose the top cover of the battery.

3. The battery disassembly tool according to claim 2, characterized in that, The positioning plate (12) has a pole positioning hole (121) on its side for fixing the welding position of the battery top cover and the battery casing.

4. The battery disassembly tool according to claim 1, characterized in that, The sawing mechanism (2) includes a bolt (22) connected to the wheel saw (21). The wheel saw (21) is circular and located on the lower front end of the sawing mechanism (2). The bolt (22) is located on the upper front end of the sawing mechanism (2). The cutting depth of the wheel saw (21) is adjusted by adjusting the nut (221) on the bolt (22).

5. The battery disassembly tool according to claim 4, characterized in that, The sawing mechanism (2) also includes a fastener (24), which is located at the center of the wheel saw (21) and is connected and fixed to the front end of the sawing mechanism (2).

6. The battery disassembly tool according to claim 5, characterized in that, The sawing mechanism (2) also includes a handle (25) and a first roller (23). The first roller (23) is located on the rear side of the wheel saw (21) near the handle (25) and supports the sawing mechanism (2) on the top of the positioning fixture (1). It can roll freely when the wheel saw (21) of the sawing mechanism (2) is cutting.

7. The battery disassembly tool according to claim 6, characterized in that, The sawing mechanism (2) also includes a second roller (26), which is located at the bottom of the bolt (22) and is symmetrical about the vertical axis of the tangent line between the wheel saw (21) and the cutting groove (122).

8. The battery disassembly tool according to claim 6, characterized in that, The handle (25) adopts a hollow design.

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