Spray gun track simulation tool
The spray gun trajectory simulation tool, designed with magnetic adsorption and detachable linkage, solves the problems of inconvenient installation and easy damage to the parts to be painted by existing tools, and realizes convenient installation and safe spraying robot trajectory simulation.
Patent Information
- Application Number
- CN202520711891.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-04-15
AI Technical Summary
Existing spraying robot trajectory simulation tools suffer from problems such as inconvenient installation, easy damage to sprayed parts, and inconvenience in use.
A spray gun trajectory simulation tool was designed, which uses a magnet to attract the support rod and the base. The connecting rod is detachable, the test head is telescopic, and the support rod and the base are connected by a tapered hole to ensure that the sprayed parts are not damaged under lateral or axial forces. The simulation tool is also easy to install and disassemble.
It enables convenient installation and disassembly of the spraying robot trajectory simulation tool, avoids damage to the sprayed parts, improves simulation efficiency and safety, and increases its versatility.
Smart Images

Figure CN223961295U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spraying technology, specifically a spray gun trajectory simulation tool. Background Technology
[0002] Before actual operation, the spraying robot needs to undergo trajectory simulation. Through trajectory simulation, the movement path of the spray gun can be accurately planned to ensure uniform coating thickness, avoid missed spraying and re-spraying, thereby improving spraying quality and efficiency.
[0003] Currently, flexible wires, rubber rods, plastic tubes, or other objects are typically mounted on the arm to replace the spray gun, allowing for observation of the reachable areas. However, this method presents several inconveniences. For instance, the flexible wire can deform upon impact with the workpiece, requiring readjustment of its length. Rubber rods and plastic tubes are difficult to install, and reinstalling them after they fall is troublesome, while also posing a risk of scratching the workpiece. Utility Model Content
[0004] This utility model addresses the aforementioned shortcomings of existing technologies by providing a spray gun trajectory simulation tool. It not only facilitates easy assembly and disassembly with the painting robot, but also features magnetic adsorption between the support rod and the base, making installation convenient and easy to detach. Furthermore, the retractable test head ensures that the painted parts will not be damaged by either axial or lateral forces during simulation. The simulation tool is also simple and quick to reinstall, saving time.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A spray gun trajectory simulation tool includes a base connected to a spraying robot. A support rod is magnetically attached to the base. The support rod is connected to a sleeve via a connecting rod. The connecting rod, support rod, and sleeve are all detachable. A telescopic rod is inserted into the sleeve. A spring is provided between the telescopic rod and the bottom of the sleeve. A test head is provided at the end of the telescopic rod.
[0007] Preferably, the base is provided with threaded holes that cooperate with the painting robot.
[0008] Preferably, the base has a conical hole on its side wall, a first magnet is provided at the bottom of the conical hole, one end of the support rod has a conical surface that mates with the conical hole, and a second magnet that attracts the first magnet is embedded in the support rod.
[0009] Preferably, one end of the support rod is provided with a first connecting hole, one end of the connecting rod is provided with a first connecting post that is threaded into the first connecting hole, the other end of the connecting rod is provided with a second connecting hole, and one end of the sleeve is provided with a second connecting post that is threaded into the second connecting hole.
[0010] Preferably, the sleeve has a limiting hole on its side wall, and the telescopic rod has a limiting pin on its side wall that cooperates with the limiting hole.
[0011] Preferably, the test head has a conical structure.
[0012] Preferably, the test head is made of rubber or plastic.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model is not only easy to assemble and disassemble with the painting robot, but also uses magnetic adsorption between the support rod and the base, making installation convenient and easy to detach. At the same time, the test head is retractable, ensuring that the painted parts will not be damaged by either axial or lateral forces during the simulation process. In addition, the simulation tool is simple and quick to reinstall, saving time.
[0015] 2. The connecting rod of this utility model is a detachable structure, which can be replaced with connecting rods of different lengths as needed, increasing its versatility.
[0016] 3. The present invention has a tapered hole on the base, which can not only support and fix the support rod, but also make the support rod easy to detach and install. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a cross-sectional view of the present invention;
[0019] In the diagram: 1-base; 101-threaded hole; 102-first magnet; 103-tapered hole; 2-support rod; 201-second magnet; 202-first connecting hole; 3-connecting rod; 301-first connecting post; 302-second connecting hole; 4-sleeve; 401-second connecting post; 402-limiting hole; 5-test head; 501-telescopic rod; 502-limiting pin; 6-spring. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] like Figure 1 , Figure 2As shown, a spray gun trajectory simulation tool is used to replace a spray gun. It includes a base 1 connected to a spraying robot. A support rod 2 is magnetically attached to the base 1. The support rod 2 is connected to a sleeve 4 via a connecting rod 3. The connecting rod 3 is detachable from both the support rod 2 and the sleeve 4, allowing for easy replacement of connecting rods 3 of different lengths. A telescopic rod 501 is inserted into the sleeve 4. A spring 6 is provided between the telescopic rod 501 and the bottom of the sleeve 4. A test head 5 is provided at the end of the telescopic rod 501.
[0022] The base 1 is provided with a threaded hole 101 that mates with the painting robot, and the threaded connection between the base and the robot makes installation convenient.
[0023] A conical hole 103 is provided on the side wall of the base 1, and a first magnet 102 is provided at the bottom of the conical hole 103. One end of the support rod 2 is provided with a conical surface that mates with the conical hole 103. A second magnet 201 that attracts the first magnet 102 is embedded in the support rod 2. The support rod 2 is fixed by the attraction between the first magnet 102 and the second magnet 201. Since the support rod 2 and the base 1 are fitted with a conical surface, when the testing tool is subjected to lateral force, the support rod 2 will separate from the base 1 and fall off, avoiding damage. At the same time, the magnetic attraction makes installation convenient.
[0024] One end of the support rod 2 is provided with a first connecting hole 202, one end of the connecting rod 3 is provided with a first connecting post 301 that is threadedly engaged with the first connecting hole 202, the other end of the connecting rod 3 is provided with a second connecting hole 302, and one end of the sleeve 4 is provided with a second connecting post 401 that is threadedly engaged with the second connecting hole 302. The connecting rod 3 is threadedly connected to the support rod 2 and the sleeve 4, which is convenient for disassembly and assembly, and allows for easy replacement of connecting rods 3 of different lengths according to actual use, thereby increasing the versatility of use.
[0025] The sleeve 4 has a limiting hole 402 on its side wall, and the telescopic rod 501 has a limiting pin 502 that cooperates with the limiting hole 402 on its side wall. When the test head 5 is subjected to axial force, the test head 5 will push the telescopic rod 501 to move into the sleeve 4, and at the same time compress the spring 6 to achieve buffering, avoiding rigid collision between the test head 5 and the sprayed part. At the same time, the test head 5 can be reset under the action of the spring 6.
[0026] The test head 5 has a conical structure, which makes it easier to observe the position of the test head 5 and the trajectory. The test head 5 is made of rubber or plastic, making it safer to use.
[0027] In use, the base 1 is screwed onto the painting robot, and the support rod 2 is manually engaged with the base 1. Under the action of the first magnet 102 and the second magnet 201, they are attracted together. When the test head 5 is subjected to an axial external force, the telescopic rod 501 will retract into the sleeve 4 a certain distance. After the axial force disappears, the test head 5 returns to its original position. When the test head 5 is subjected to a lateral force, the support rod 2 will swing within the conical hole 103 and fall off the base 1. This ensures that during the simulation process, neither axial nor lateral forces will damage the painted parts. At the same time, the device is easy and quick to reinstall.
[0028] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A spray gun trajectory simulation tool, characterized in that: The system includes a base connected to a painting robot, on which a support rod is magnetically attached. The support rod is connected to a sleeve via a connecting rod. The connecting rod, support rod, and sleeve are all detachable. A telescopic rod is inserted into the sleeve. A spring is provided between the telescopic rod and the bottom of the sleeve. A test head is provided at the end of the telescopic rod.
2. The spray gun trajectory simulation tool as described in claim 1, characterized in that: The base is provided with threaded holes for use with the painting robot.
3. The spray gun trajectory simulation tool as described in claim 1, characterized in that: The base has a conical hole on its side wall, a first magnet is provided at the bottom of the conical hole, one end of the support rod has a conical surface that matches the conical hole, and a second magnet that attracts the first magnet is embedded in the support rod.
4. The spray gun trajectory simulation tool as described in claim 1, characterized in that: One end of the support rod is provided with a first connecting hole, one end of the connecting rod is provided with a first connecting post that is threaded into the first connecting hole, the other end of the connecting rod is provided with a second connecting hole, and one end of the sleeve is provided with a second connecting post that is threaded into the second connecting hole.
5. The spray gun trajectory simulation tool as described in claim 1, characterized in that: The sleeve has a limiting hole on its side wall, and the telescopic rod has a limiting pin on its side wall that mates with the limiting hole.
6. The spray gun trajectory simulation tool as described in claim 1, characterized in that: The test head has a conical structure.
7. The spray gun trajectory simulation tool as described in claim 1, characterized in that: The test head is made of rubber or plastic.