Prefabricated wallboard pouring mold
The automated demolding system, driven by a servo motor-driven screw and wire rope, combined with a scraper to smooth the inner wall of the mold, solves the problem of cumbersome demolding in traditional wall panel molds, and achieves fast and stable wall panel production.
Patent Information
- Application Number
- CN202422879787.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2034-11-26
AI Technical Summary
Traditional wall panel mold demolding is cumbersome, requiring multiple people to lift the wall panels and use tools to hammer them, which affects production efficiency.
The system employs a servo motor-driven screw and wire rope system, combined with hooks and limit blocks, for automated demolding; a scraper device is used to smooth the inner wall of the mold, improving ease of use.
It enables rapid and stable demolding and flattening of wall panels, improves the ease of use of molds, and enhances the production efficiency of precast wall panels.
Smart Images

Figure CN223961463U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting mold technology, and in particular to a casting mold for precast wall panels. Background Technology
[0002] To improve the efficiency of building construction and reduce its usage, corresponding molds are used in the building construction process to prefabricate wall panels, thereby improving construction efficiency.
[0003] Traditional wall panel molds involve first installing and fixing the reinforcing steel structure inside the mold cavity, then pouring concrete into the mold, leveling the concrete inside the mold, and finally demolding the wall panel after it has solidified. However, in practice, it has been found that demolding the wall panel requires lifting it up and having multiple workers use tools to hammer the mold frame to vibrate and separate the mold from the wall panel. This process is cumbersome and inconvenient, reducing the ease of use of the mold and affecting the production efficiency of prefabricated wall panels. Utility Model Content
[0004] This utility model addresses the problem that when demolding wall panels, it is necessary to lift the wall panel and then have multiple workers use tools to hammer the mold frame to vibrate and separate the mold from the wall panel. However, this method is cumbersome and inconvenient, reducing the ease of use of the mold and affecting the production efficiency of prefabricated wall panels. Therefore, a prefabricated wall panel casting mold is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a precast wall panel casting mold, comprising a base plate, a mold frame fixedly connected to the surface of the base plate, a convenient device provided on the surface of the base plate, the convenient device comprising an mounting plate, the mounting plate being fixedly connected to the surface of the base plate, a servo motor being fixedly connected to the surface of the mounting plate, a screw being fixedly connected to the output end of the servo motor, an installation tube being threadedly connected to the arc surface of the screw, an installation frame being fixedly connected to one end of the installation tube, hooks being fixedly connected to the four sides of the installation frame, two limiting rods being fixedly connected to the surface of the installation frame, and two limiting blocks being fixedly connected to the surface of the servo motor, the two limiting rods being inserted through the surfaces of the two limiting blocks respectively.
[0006] The effects achieved by the above components are as follows: when using the casting mold, the wall panels can be demolded and collected more conveniently and quickly, reducing the cumbersome and inconvenient operation, improving the convenience and effectiveness of the casting mold, and making the production of precast wall panels more efficient.
[0007] Preferably, a protective sleeve is fixedly connected to one end of the mounting tube, and the protective sleeve is slidably connected to the arc surface of the screw.
[0008] The effect achieved by the above components is that, by setting up the protective sleeve, cement stains are less likely to adhere to the screw when the screw is lifted upward, thus ensuring the normal use of the convenient device.
[0009] Preferably, the surface of the mounting frame is provided with two take-up reels, and a take-up motor is fixedly connected to the surface of the mounting plate at the position of the two take-up reels respectively. The output end of the take-up motor is fixedly connected to one end of the take-up reel, and a steel wire rope is fixedly connected to the inner wall of the two take-up reels respectively. The other end of the steel wire rope is connected to the mounting frame.
[0010] The effect achieved by the above components is as follows: when the servo motor is running and pulling the wall panel, the two winding motors on the mounting plate are activated, thereby winding the wire rope and lifting it upward together with the mounting tube, thus demolding the wall panel more powerfully and stably.
[0011] Preferably, an auxiliary plate is slidably connected through the surface of the wire rope, and the auxiliary plate is fixedly connected to the surface of the mounting plate.
[0012] The effect achieved by the above components is that, by setting up the auxiliary plate, the concrete attached to the wire rope can be scraped off by the scraping action of the auxiliary plate when the wire rope is wound up.
[0013] Preferably, the surface of the hook is fixedly connected with a reinforcing sleeve, which is a rubber sleeve.
[0014] The effect achieved by the above components is that, by setting up the reinforcing sleeve, the friction force is further increased when the hook pulls the steel ring embedded in the wall panel, thus making the pull more stable and less prone to shaking.
[0015] Preferably, an auxiliary device is provided on one side surface of the mold frame. The auxiliary device includes a slide rail, which is fixedly connected to the surface of the mold frame. A scraper is slidably connected to the inner wall of the slide rail, and a roller is rotatably connected to one side of the scraper. The roller is in rolling contact with the surface of the mold frame.
[0016] The effect achieved by the above components is that the scraper can smooth out uneven areas on the concrete, thereby ensuring a better flatness of the entire wall panel, improving the forming effect of the precast wall panel, and facilitating subsequent use.
[0017] Preferably, a handle is fixedly connected to one side surface of the scraper, and the surface of the handle is provided with a plurality of anti-slip protrusions.
[0018] The effect achieved by the above-mentioned components is that, by setting up the handle, the scraper can be slid more conveniently and quickly by operating the handle, thus improving the ease of use of the scraper.
[0019] Preferably, a rotating shaft is fixedly connected to one side surface of the scraper, and a clamping plate is rotatably connected to the arc surface of the rotating shaft.
[0020] The effect achieved by the above components is as follows: by setting up the rotating shaft and the clamping plate, when the scraper is not in use, the scraper can slide to the inner wall of one side of the slide rail, and then the clamping plate on the rotating shaft can be rotated to clamp the clamping plate on one side of the slide rail, thereby keeping the scraper stable and not easily affecting the demolding of the wall panel.
[0021] In summary, the beneficial effects of this utility model are as follows:
[0022] When using casting molds, wall panels can be demolded and collected more conveniently and quickly, reducing the cumbersome and inconvenient operation, improving the ease of use and effectiveness of casting molds, and enabling more efficient production of precast wall panels. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is a three-dimensional structural diagram of the convenient device of this utility model;
[0025] Figure 3 This utility model Figure 2 A side view of the three-dimensional structure;
[0026] Figure 4 This is a three-dimensional structural diagram of the auxiliary device of this utility model.
[0027] Legend: 1. Base plate; 2. Mold frame; 3. Convenient device; 31. Mounting plate; 32. Servo motor; 33. Screw; 34. Mounting tube; 35. Mounting bracket; 36. Hook; 37. Limiting rod; 38. Limiting block; 39. Rewinding motor; 310. Rewinding reel; 311. Wire rope; 312. Protective sleeve; 313. Auxiliary plate; 314. Reinforcing sleeve; 4. Auxiliary device; 41. Slide rail; 42. Scraper; 43. Roller; 44. Handle; 45. Rotating shaft; 46. Clamping plate. Detailed Implementation
[0028] Reference Figure 1 As shown, this embodiment discloses a precast wall panel casting mold, including a base plate 1, a mold frame 2 fixedly connected to the surface of the base plate 1, a convenient device 3 provided on the surface of the base plate 1, and an auxiliary device 4 provided on one side surface of the mold frame 2.
[0029] Reference Figure 1 and Figure 2 as well as Figure 3As shown, this embodiment discloses a convenient device 3 including a mounting plate 31, which is fixedly connected to the surface of the base plate 1. A servo motor 32 is fixedly connected to the surface of the mounting plate 31, and a screw 33 is fixedly connected to the output end of the servo motor 32. A mounting tube 34 is threadedly connected to the arc surface of the screw 33, and a mounting bracket 35 is fixedly connected to one end of the mounting tube 34. Hooks 36 are fixedly connected to the four sides of the mounting bracket 35, and two limiting rods 37 are fixedly connected to the surface of the mounting bracket 35. Two limiting blocks 38 are fixedly connected to the surface of the servo motor 32, and the two limiting rods 37 are respectively inserted into the surfaces of the two limiting blocks 38. When using a casting mold to produce precast wall panels, the base plate 1 is first installed and fixed on the ground, and then reinforced concrete or other materials are installed or poured onto the mold. In frame 2, the concrete is leveled, and several steel rings are embedded in it during the pouring process. When it solidifies, the servo motor 32 on the mounting plate 31 is started, causing the screw 33 at the output end of the servo motor 32 to rotate. Because the limiting rod 37 fixedly connected to the mounting frame 35 slides and is limited by the limiting block 38 on the servo motor 32, the mounting frame 35 will move upward under the drive of the servo motor 32. Because the hook 36 on the mounting frame 35 is fastened to the steel rings on the wall panel, the wall panel will gradually detach from the mold frame 2 under the pull. At this time, when the casting mold is used, the wall panel can be demolded and collected more conveniently and quickly, reducing the cumbersome and inconvenient operation, improving the convenience and effect of the casting mold, and making the production of precast wall panels more efficient.
[0030] Reference Figure 1 and Figure 2 as well as Figure 3 As shown, this embodiment discloses that a protective sleeve 312 is fixedly connected to one end of the installation tube 34. The protective sleeve 312 is slidably connected to the arc surface of the screw 33. By setting the protective sleeve 312, cement stains are not easily attached to the screw 33 when the installation tube 34 is lifted upward, thus ensuring the normal use of the convenient device 3. Two winding reels 310 are provided on the surface of the mounting frame 35. Winding motors 39 are fixedly connected to the surface of the mounting plate 31 at the positions of the two winding reels 310. The output end of the winding motor 39 is fixedly connected to one end of the winding reel 310. Steel wire ropes 311 are fixedly connected to the inner walls of the two winding reels 310 respectively. The other end of the steel wire ropes 311 is connected to the mounting frame 35. When the servo motor 32 is running and pulling the wall panel, the two winding motors 39 on the mounting plate 31 are started, so that the steel wire ropes 311 are wound up and lifted upward together with the installation tube 34, thereby more powerfully and stably demolding the wall panel.
[0031] Reference Figure 1 and Figure 2 as well as Figure 3As shown, this embodiment discloses that an auxiliary plate 313 is slidably connected through the surface of the wire rope 311. The auxiliary plate 313 is fixedly connected to the surface of the mounting plate 31. By setting the auxiliary plate 313, the concrete attached to the wire rope 311 can be scraped off by the scraping action of the auxiliary plate 313 when the wire rope 311 is wound and pulled. A reinforcing sleeve 314, which is a rubber sleeve, is fixedly connected to the surface of the hook 36. By setting the reinforcing sleeve 314, the friction of the hook 36 is further increased when it pulls the steel bar ring embedded in the wall panel, so that the pulling is more stable and less prone to shaking.
[0032] Reference Figure 1 and Figure 3 As shown, this embodiment discloses an auxiliary device 4 including a slide rail 41, which is fixedly connected to the surface of the mold frame 2. A scraper 42 is slidably connected to the inner wall of the slide rail 41, and a roller 43 is rotatably connected to one side of the scraper 42. The roller 43 is slidably connected to the surface of the mold frame 2. When concrete is poured into the mold frame 2, the scraper 42 is slid, causing it to slide in the inner wall of the slide rail 41. During the sliding process, it slides and rubs against the concrete on the inner wall of the mold frame 2. At this time, the scraper 42 can smooth out the uneven areas on the concrete, thereby ensuring a better flatness of the entire wall panel, improving the forming effect of the precast wall panel, and facilitating subsequent use.
[0033] Reference Figure 1 and Figure 3 As shown in the figure, this embodiment discloses that a handle 44 is fixedly connected to one side surface of the scraper 42. The surface of the handle 44 is provided with several anti-slip protrusions. By setting the handle 44, the scraper 42 can slide more conveniently and quickly when it slides, thus improving the ease of use of the scraper 42. A rotating shaft 45 is fixedly connected to one side surface of the scraper 42. A locking plate 46 is rotatably connected to the arc surface of the rotating shaft 45. By setting the rotating shaft 45 and the locking plate 46, when the scraper 42 is not in use, the scraper 42 can be slid to the inner wall of one side of the slide rail 41. Then, the locking plate 46 on the rotating shaft 45 can be rotated to lock the locking plate 46 into one side of the slide rail 41, thereby keeping the scraper 42 stable and not easily affecting the demolding of the wall panel.
[0034] Working principle: When using casting molds to produce precast wall panels, the base plate 1 is first installed and fixed on the ground. Then, reinforced concrete is installed or poured into the mold frame 2. The concrete is then leveled, and several reinforcing rings are embedded inside during the pouring process. Once solidified, the servo motor 32 on the mounting plate 31 is activated, causing the screw 33 at the output end of the servo motor 32 to rotate. Because the limiting rod 37 fixedly connected to the mounting frame 35 slides and is limited by the limiting block 38 on the servo motor 32, the mounting frame 35 will be in contact with the servo motor 32. Driven upwards, the winding motor 39 on the mounting plate 31 is activated, causing the winding motor 39 to drive the winding reel 310 to rotate, thereby winding the wire rope 311 on the mounting frame 35. Because the hook 36 on the mounting frame 35 is hooked together with the steel bar ring on the wall panel, the wall panel will gradually detach from the mold frame 2 under the pull. At this time, when the casting mold is used, the wall panel can be demolded and collected more conveniently and quickly, reducing the cumbersome and inconvenient operation, improving the convenience and effect of using the casting mold, and making the production of precast wall panels more efficient.
[0035] After the concrete is poured into the mold frame 2, the handle 44 fixedly connected to the scraper 42 is pulled to make the scraper 42 slide in the inner wall of the slide rail 41. During the sliding process, it slides and rubs against the concrete on the inner wall of the mold frame 2. At this time, the scraper 42 can smooth out the uneven parts of the concrete, so that the entire wall panel can better ensure the flatness of the surface, improve the forming effect of the precast wall panel, and facilitate subsequent use.
Claims
1. A prefabricated wall panel pouring mold comprising a base plate (1), characterized in that: The surface of the bottom plate (1) is fixedly connected with a mold frame (2), the surface of the bottom plate (1) is provided with a convenient device (3), the convenient device (3) comprises a mounting plate (31), the mounting plate (31) is fixedly connected with the surface of the bottom plate (1), the surface of the mounting plate (31) is fixedly connected with a servo motor (32), the output end of the servo motor (32) is fixedly connected with a screw rod (33), the circular surface of the screw rod (33) is threadedly connected with a mounting pipe (34), one end of the mounting pipe (34) is fixedly connected with a mounting bracket (35), the peripheral surface of the mounting bracket (35) is respectively fixedly connected with a hook (36), the surface of the mounting bracket (35) is fixedly connected with two limiting rods (37), the surface of the servo motor (32) is fixedly connected with two limiting blocks (38), and the two limiting rods (37) are respectively inserted into the surface of the two limiting blocks (38).
2. A precast wall panel formwork as claimed in claim 1, wherein: One end of the mounting pipe (34) is fixedly connected with a protective sleeve (312), and the protective sleeve (312) is slidably connected with the circular surface of the screw rod (33).
3. A precast wall panel formwork as claimed in claim 1, wherein: The surface of the mounting bracket (35) is provided with two winding discs (310), and the surface of the mounting plate (31) is fixedly connected with a winding motor (39) at the positions of the two winding discs (310), one end of the winding motor (39) is fixedly connected with the winding disc (310), and the inner walls of the two winding discs (310) are respectively fixedly connected with steel wires (311), and the other end of the steel wire (311) is connected with the mounting bracket (35).
4. A precast wall panel formwork assembly according to claim 3, wherein: The surface of the steel wire (311) is slidably connected with an auxiliary plate (313), and the auxiliary plate (313) is fixedly connected with the surface of the mounting plate (31).
5. A precast wall panel formwork assembly according to claim 1, wherein: The surface of the hook (36) is fixedly connected with a reinforcing sleeve (314) which is a rubber sleeve.
6. A precast wall panel formwork assembly according to claim 1, wherein: One side surface of the mold frame (2) is provided with an auxiliary device (4), the auxiliary device (4) comprises a sliding rail (41), the sliding rail (41) is fixedly connected with the surface of the mold frame (2), the inner wall of the sliding rail (41) is slidably connected with a scraper (42), one side of the scraper (42) is rotatably connected with a roller (43), and the roller (43) is rollingly connected with the surface of the mold frame (2).
7. A precast wall panel formwork assembly according to claim 6, wherein: The surface of the scraper (42) is fixedly connected with a handle (44), and the surface of the handle (44) is provided with a plurality of anti-skid protrusions.
8. A precast wall panel formwork assembly according to claim 6, wherein: The surface of the scraper (42) is fixedly connected with a rotating shaft (45), and the circular surface of the rotating shaft (45) is rotatably connected with a clamping plate (46).