Tension constant device of intelligent cloth inspecting machine

By introducing a fixed frame and hydraulic drive system into the intelligent fabric inspection machine, the problem of unstable fabric tension is solved, achieving stable clamping and smooth movement of the fabric, thus improving inspection accuracy and winding efficiency.

CN223962982UActive Publication Date: 2026-03-03ARGUS (SHANGHAI) TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing intelligent fabric inspection machines lack effective fabric adjustment and clamping structures, which makes it easy for fabrics with different elasticities to be overstretched or loosened during inspection, affecting the accuracy and flatness of the inspection.

Method used

The system employs a fixed frame, inspection table, fixed side plates, and transverse winding assembly. It maintains constant fabric tension through clamping rollers and a hydraulic drive system. The spacing and height of the clamping rollers are adjusted using synchronization blocks and adjusting studs to ensure fabric stability during movement.

Benefits of technology

It effectively clamps fabrics with different elasticity, avoids tension changes, ensures smooth fabric movement and accurate inspection, avoids fabric damage, and ensures the normal progress of subsequent winding.

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Abstract

The utility model discloses a tension constant device of intelligent cloth inspecting machine, including fixed frame, inspection bedplate, fixed side plate and traversing take-up subassembly, fixed frame is located the one side position of inspection bedplate bottom is symmetrically provided with two fixed box no. 1, be equipped with the pinch roll no. 1 and pinch roll no. 2 between fixed box no. 1, pinch roll no. 1, pinch roll no. 1, pinch roll no. 1, pinch roll no. First connecting columns are arranged in the middles of the two ends of the first clamping roller and the two ends of the second clamping roller, a synchronous block is arranged between the first connecting columns, four first guide columns are evenly arranged between the synchronous block and the first fixing box, an adjusting stud is arranged between the synchronous block and the first fixing box, and an adjusting hole is formed in the transverse position of the synchronous block; a hydraulic telescopic column is arranged between one end of the synchronous block and the adjusting hole, and a spring column is arranged in the other end, opposite to the hydraulic telescopic column, of the adjusting hole. According to the cloth tension adjusting device, the first clamping roller, the second clamping roller and other components are used in cooperation, the tension of cloth can be conveniently fixed and adjusted, and the cloth moving stability is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of fabric inspection machine technology, specifically to a tension constant device for an intelligent fabric inspection machine. Background Technology

[0002] Fabric inspection machines are essential specialized equipment used in the garment industry to inspect extra-large, double-width, and single-width fabrics such as cotton, wool, linen, silk, and synthetic fibers before production. They are used to continuously unfold fabrics in sections, providing ample light so that operators can visually inspect and detect surface defects and color differences.

[0003] The existing tension constant device in intelligent fabric inspection machines has the following defects:

[0004] The existing fabric inspection machine lacks an adjustment and clamping structure for the fabric. During inspection, it cannot effectively fix the tension of the fabric. When inspecting fabrics with different elasticities, overstretching or slack may occur, which will affect the accuracy of the fabric inspection.

[0005] Existing fabric inspection machines are not convenient for adjusting the tension of the fabric. During the fabric movement process, the fabric is very prone to unevenness, which affects the inspection of the fabric and subsequent winding.

[0006] Therefore, a solution is needed. Summary of the Invention

[0007] (a) Technical problems to be solved

[0008] To address the shortcomings of existing technologies, this invention provides a tension-constant device for an intelligent fabric inspection machine, thereby solving the problems mentioned in the background section.

[0009] (II) Technical Solution

[0010] To achieve the above objectives, this utility model provides the following technical solution: a tension constant device for an intelligent fabric inspection machine, comprising a fixed frame, an inspection table, a fixed side plate, and a transverse winding assembly. The fixed frame has two fixed boxes symmetrically arranged on one side of the bottom of the inspection table. Clamping rollers 1 and 2 are respectively arranged between the fixed boxes. A connecting column 1 is provided at the middle of both ends of clamping rollers 1 and 2. A synchronization block is arranged between the connecting columns 1. Four guide columns 1 are evenly arranged on the synchronization block between it and the fixed box 1. An adjusting stud is provided on the synchronization block between it and the fixed box 1. An adjusting hole is provided in the transverse position of the synchronization block. A hydraulic telescopic column is provided between one end of the synchronization block and the adjusting hole. A spring column is provided in the adjusting hole at the other end opposite to the hydraulic telescopic column. A clamping plate is provided at the ends of both the spring column and the hydraulic telescopic column. A hydraulic drive box 1 is connected to the hydraulic telescopic column via a hydraulic pipe. A drive box is provided at the bottom of the synchronization block.

[0011] Two fixed boxes are symmetrically arranged on the top of the fixed frame. Clamping rollers three and four are respectively arranged between the fixed boxes. Connecting columns two are arranged at both ends of clamping rollers three and four. A fixing block is arranged on the connecting column two on the clamping roller four. Four guide columns two are evenly arranged between the fixing block and the fixed box two. A hydraulic column is arranged between the fixing block and the bottom of the fixed box two. A hydraulic drive box two is connected to the hydraulic column.

[0012] Preferably, a control panel is integrated on one side of the fixed frame, a support roller is provided on the fixed frame at the bottom of the inspection table, the fixed side plate is installed at the bottom of one side of the fixed frame, and the transverse winding assembly is located on the top of the fixed side plate.

[0013] Preferably, the inspection platform is fixed to the fixed frame at an incline, and a pressure roller is installed on the inspection platform. One end of the fixed box is arc-shaped, and the fixed box is provided with a round hole for use with the connecting column. The synchronizing block and the guide column are movably connected, and the synchronizing block and the adjusting stud are threadedly connected.

[0014] Preferably, the adjusting stud is rotatably connected to the fixed box, the two ends of the adjusting hole are arc-shaped and the middle is straight, the spring post is embedded in the synchronizing block, the clamping plate is arc-shaped and fits the outer edge of the connecting post, and the hydraulic pipe and the hydraulic drive box are fixed inside the fixed frame.

[0015] Preferably, the second fixed box is provided with a second circular hole for use with the second connecting column, the second guide column has a "T" shaped cross-section, the fixed block and the second guide column are movably connected, and the driving end of the hydraulic column is fixedly connected to the fixed block.

[0016] Preferably, the hydraulic drive box 2 is fixedly installed inside the fixed frame, the connecting column 2 located on the clamping roller 3 is rotatably connected to the fixed box 2, and the clamping roller 3 is located on top of the clamping roller 4.

[0017] (III) Beneficial Effects

[0018] This invention provides a tension-constant device for an intelligent fabric inspection machine. It has the following beneficial effects:

[0019] The tension constant device of this intelligent fabric inspection machine can conveniently clamp fabrics with different elasticities. During the fabric movement inspection process, by adjusting the distance between clamping roller one, clamping roller two, clamping roller three, and clamping roller four, a certain pressure can be applied to two positions of the fabric. During the movement, tension changes are avoided, ensuring the smoothness of the movement and thus ensuring the accuracy of subsequent inspections. At the same time, when the fabric moves or stops, the height of the synchronization block can be adjusted to stretch or retract the fabric, avoiding damage to the fabric and ensuring the normal operation of subsequent winding. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the clamping roller described in this utility model;

[0022] Figure 3 This is a schematic diagram of the fixing box described in this utility model;

[0023] Figure 4 This is a schematic diagram of the synchronization block described in this utility model;

[0024] Figure 5 This is a schematic diagram of the second fixed box described in this utility model.

[0025] In the diagram: Fixed frame-1, Fixed box one-2, Fixed side plate-3, Transverse winding assembly-4, Support roller-5, Inspection table plate-6, Pressure roller component-7, Fixed box two-8, Clamping roller one-9, Clamping roller two-10, Connecting column one-11, Guide column one-12, Synchronizing block-13, Adjusting stud-14, Hydraulic pipe one-15, Hydraulic drive box one-16, Clamping plate-17, Hydraulic telescopic column-18, Adjusting hole-19, Spring column-20, Hydraulic drive box two-21, Hydraulic column-22, Fixed block-23, Guide column two-24, Connecting column two-25, Clamping roller three-26, Clamping roller four-27, Drive box-28. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1-5 This utility model provides a technical solution:

[0028] Example 1

[0029] Regarding the problem 1 that needs to be solved above: the existing fabric inspection machine lacks an adjustment and clamping structure for the fabric. During inspection, it cannot effectively fix the tension of the fabric. When inspecting fabrics with different elasticities, overstretching or slack may occur, which will affect the accuracy of the fabric inspection.

[0030] The solution is as follows: A tension constant device for an intelligent fabric inspection machine includes a fixed frame 1, an inspection table 6, a fixed side plate 3, and a transverse winding assembly 4. The fixed frame 1 has two fixed boxes 2 symmetrically arranged on one side of the bottom of the inspection table 6. Clamping rollers 9 and 10 are respectively arranged between the fixed boxes 2. Connecting posts 11 are arranged at the middle of both ends of clamping rollers 9 and 10. A synchronization block 13 is arranged between the connecting posts 11. Four guide posts 12 are evenly arranged on the synchronization block 13 between it and the fixed boxes 2. Adjusting studs 14 are arranged on the synchronization block 13 between it and the fixed boxes 2. Adjustment holes 19 are arranged in the transverse position of the synchronization block 13. A hydraulic telescopic column 18 is provided between one end of 13 and the adjustment hole 19. A spring column 20 is provided in the other end of the adjustment hole 19 opposite to the hydraulic telescopic column 18. Specifically, the spring column 20 can push the connecting column 11 on the clamping roller 2 10. When the hydraulic telescopic column 18 retracts, it maintains the synchronous movement of the clamping roller 2 10 to achieve the adjustment of the spacing. A clamping plate 17 is provided on the ends of both the spring column 20 and the hydraulic telescopic column 18. A hydraulic drive box 16 is connected to the hydraulic telescopic column 18 through a hydraulic pipe 15. A drive box 28 is provided on the bottom of the synchronizing block 13. Specifically, the drive end of the drive phase 16 is fixedly connected to the adjusting stud 14 and can drive the adjustment stud 14 to rotate.

[0031] Furthermore, a control panel is integrated on one side of the fixed frame 1. Specifically, a fabric placement rack (not shown in the figure) is installed on the other end of the fixed frame 1 opposite to the fixed side plate 3. This structure is a conventional structure in the relevant technical field and will not be described in detail here. A support roller 5 is provided on the fixed frame 1 at the bottom of the inspection table plate 6. Specifically, the fixed frame 1 has a pressure roller structure at the bottom of the support roller 5 (not shown in the figure). The fixed side plate 3 is installed on the bottom of one side of the fixed frame 1, and the transverse winding assembly 4 is located on the top of the fixed side plate 3.

[0032] Furthermore, the inspection platform 6 is fixed to the fixed frame 1 at an angle, and the inspection platform 6 is equipped with pressure rollers 7. One end of the fixed box 2 has an arc-shaped structure, and the fixed box 2 is provided with a round hole 1 for use with the connecting column 11. Specifically, the size of the round hole 1 and the round hole 2 needs to be larger than the size of the connecting column 11 and the connecting column 25, so as to realize the movement adjustment of the connecting column 11 and the connecting column 25. The synchronizing block 13 is movably connected to the guide column 12, and the synchronizing block 13 is threadedly connected to the adjusting stud 14.

[0033] Furthermore, the adjusting stud 14 is rotatably connected to the fixed box 2, the two ends of the adjusting hole 19 are arc-shaped and the middle is straight, the spring column 20 is embedded in the synchronizing block 13, the clamping plate 17 is arc-shaped and fits the outer edge of the connecting column 11, and the hydraulic pipe 15 and the hydraulic drive box 16 are fixed inside the fixed frame 1.

[0034] Example 2

[0035] Regarding the second problem to be solved above: the existing fabric inspection machine is inconvenient to adjust the tension of the fabric. During the fabric movement, the fabric is very prone to unevenness, which affects the inspection of the fabric and the subsequent winding.

[0036] The solution is as follows: Two fixed boxes 2 8 are symmetrically arranged on the top of the fixed frame 1. Clamping rollers 3 26 and 4 27 are respectively arranged between the fixed boxes 2 8. Connecting columns 25 are arranged at both ends of clamping rollers 3 26 and 4 27. A fixing block 23 is arranged on the connecting column 25 located on the clamping roller 4 27. Four guide columns 24 are evenly arranged between the fixing block 23 and the fixed box 2 8. A hydraulic column 22 is arranged between the fixing block 23 and the bottom of the fixed box 2 8. A hydraulic drive box 21 is connected to the hydraulic column 22.

[0037] Furthermore, the fixing box 28 is provided with a circular hole 2 for use with the connecting post 25, and the guide post 24 has a "T" shaped cross-section, specifically, as shown below. Figure 5 The guide post 2 shown has a larger size at one end, which can limit the movement distance of the fixed block 23 and prevent slippage. The fixed block 23 and the guide post 24 are movably connected. The driving end of the hydraulic column 22 is fixedly connected to the fixed block 23. Specifically, the fixed connection of the hydraulic column 22 can realize the pushing and retraction of the fixed block 23.

[0038] Furthermore, the hydraulic drive box 21 is fixedly installed inside the fixed frame 1, and the connecting column 25 on the clamping roller 3 26 is rotatably connected to the fixed box 2 8. Specifically, the connecting column 25 on the clamping roller 4 27 is rotatably connected to the fixed block 23, and the clamping roller 3 26 is located on top of the clamping roller 4 27.

[0039] Working principle: During operation, the fabric is first placed on the fabric placement rack and then passed through clamping rollers 26 and 27 in sequence (with the insertion time interval increased). The fabric is placed on the inspection table 6 and moved down to the support tube 5. It then passes through clamping rollers 9 and 10 (with the insertion time interval increased) and through the pressure roller, and finally is placed on the transverse winding assembly 4. Based on the elasticity of the fabric, the hydraulic telescopic column 18 pushes clamping roller 10 to move, and the hydraulic column 22 moves clamping roller 27 to apply appropriate pressure to clamp the fabric. Then, it rotates to move the fabric. When the fabric passes the inspection table 6, it is inspected. When the moving speed changes due to a stop mark, the adjusting screw 14 can be rotated to drive the overall height adjustment of the synchronization block 13, which in turn drives the movement of clamping rollers 9 and 10 to stretch and retract the fabric, adjust the fabric tension, and ensure the stability of the fabric movement.

[0040] The components of this utility model include a fixed frame-1, a fixed box-1-2, a fixed side plate-3, a transverse winding assembly-4, a support roller-5, an inspection table-6, a pressure roller-7, a fixed box-2-8, a clamping roller-1-9, a clamping roller-2-10, a connecting column-1-11, a guide column-1-12, a synchronizing block-13, an adjusting stud-14, a hydraulic pipe-1-15, a hydraulic drive box-1-16, a clamping plate-17, a hydraulic telescopic column-18, an adjusting hole-19, a spring column-20, a hydraulic drive box-2-21, a hydraulic column-22, a fixed block-23, a guide column-2-24, a connecting column-2-25, a clamping roller-3-26, a clamping roller-4-27, and a drive box-28. All components are general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem addressed is the lack of an adjustable clamping structure for the fabric in the fabric inspection machine. During inspection, the fabric tension cannot be effectively fixed, leading to overstretching or slack when inspecting fabrics with different elasticities, thus affecting the accuracy of the inspection. This invention, through the combination of the aforementioned components, can effectively clamp different fabrics. The pressure applied to the fabric can be adjusted according to its characteristics, ensuring appropriate fabric tension and preventing overstretching or unevenness during fabric movement. Simultaneously, the adjusting stud drives the synchronous block to move as a whole, adjusting the height of clamping rollers one and two, thereby pulling or lifting the fabric and achieving tension adjustment. This ensures the flatness and stability of the fabric movement, thus guaranteeing the accuracy of the inspection and subsequent winding process.

[0041] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A tension constant device for an intelligent fabric inspection machine, characterized in that: The assembly includes a fixed frame (1), an inspection table (6), a fixed side plate (3), and a transverse winding assembly (4). The fixed frame (1) has two symmetrically arranged fixed boxes (2) on one side of the bottom of the inspection table (6). Clamping rollers (9) and (10) are respectively arranged between the fixed boxes (2). Connecting posts (11) are arranged at the middle of both ends of the clamping rollers (9) and (10). A synchronization block (13) is arranged between the connecting posts (11). Four guide posts (12) are evenly arranged on the synchronization block (13) between it and the fixed boxes (2). An adjusting stud (14) is provided between the fixed box (2) and the adjusting hole (19) is provided in the lateral position of the synchronizing block (13). A hydraulic telescopic column (18) is provided between one end of the synchronizing block (13) and the adjusting hole (19). A spring column (20) is provided in the other end of the adjusting hole (19) opposite to the hydraulic telescopic column (18). A clamping plate (17) is provided on the ends of the spring column (20) and the hydraulic telescopic column (18). A hydraulic drive box (16) is connected to the hydraulic telescopic column (18) through a hydraulic pipe (15). A drive box (28) is provided on the bottom of the synchronizing block (13). Two fixed boxes (8) are symmetrically arranged on the top of the fixed frame (1). Clamping rollers (26) and (27) are respectively arranged between the fixed boxes (8). Connecting columns (25) are arranged at both ends of the clamping rollers (26) and (27). A fixing block (23) is arranged on the connecting column (25) on the clamping roller (27). Four guide columns (24) are evenly arranged between the fixing block (23) and the fixed box (8). A hydraulic column (22) is arranged between the fixing block (23) and the bottom of the fixed box (8). A hydraulic drive box (21) is connected to the hydraulic column (22).

2. The tension constant device for an intelligent fabric inspection machine according to claim 1, characterized in that: The fixed frame (1) has a control panel integrated on one side. The fixed frame (1) has a support roller (5) at the bottom of the inspection table (6). The fixed side plate (3) is installed at the bottom of one side of the fixed frame (1). The transverse winding assembly (4) is located on the top of the fixed side plate (3).

3. The tension constant device for an intelligent fabric inspection machine according to claim 1, characterized in that: The inspection platform (6) is fixed on the fixed frame (1) in an inclined manner. A pressure roller (7) is installed on the inspection platform (6). One end of the fixed box (2) has an arc-shaped structure. The fixed box (2) is provided with a round hole for use with the connecting column (11). The synchronizing block (13) and the guide column (12) are movably connected. The synchronizing block (13) and the adjusting stud (14) are threadedly connected.

4. The tension constant device for an intelligent fabric inspection machine according to claim 1, characterized in that: The adjusting stud (14) is rotatably connected to the fixed box (2). The two ends of the adjusting hole (19) are arc-shaped and the middle is straight. The spring column (20) is embedded in the synchronizing block (13). The clamping plate (17) is arc-shaped and fits the outer edge of the connecting column (11). The hydraulic pipe (15) and the hydraulic drive box (16) are fixed inside the fixed frame (1).

5. The tension constant device for an intelligent fabric inspection machine according to claim 1, characterized in that: The fixed box 2 (8) is provided with a round hole 2 for use with the connecting column 2 (25). The cross-section of the guide column 2 (24) is "T" shaped. The fixed block (23) and the guide column 2 (24) are movably connected. The driving end of the hydraulic column (22) is fixedly connected to the fixed block (23).

6. The tension constant device for an intelligent fabric inspection machine according to claim 1, characterized in that: The hydraulic drive box 2 (21) is fixedly installed inside the fixed frame (1). The connecting column 2 (25) located on the clamping roller 3 (26) is rotatably connected to the fixed box 2 (8). The clamping roller 3 (26) is located on top of the clamping roller 4 (27).