End head assembly for hydraulic wheel disc turner
By designing an adjustable hydraulic disc turning machine end assembly, the problems of the inability to adjust the width and the inability to replace the turning plate in the existing technology have been solved, achieving the effects of flexible use and convenient maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2026-03-03
AI Technical Summary
The existing hydraulic disc tumbler end assembly cannot be flexibly adjusted in width, and the tumbler plate cannot be replaced separately, resulting in insufficient flexibility in use and inconvenience in maintenance.
A hydraulic disc sluice turner end assembly was designed, which adopts a structure of housing, side shaft, crossbar, cylinder and sluice turner assembly. The adjustable sluice turner mechanism is realized through flange connection, and the sluice turner plate is fixed by clamping rod and tension spring, which facilitates the individual replacement of damaged sluice turner plates.
It enables the adjustment of the width of the end component according to actual needs, improving the turning efficiency, and allows for quick replacement of damaged turning plates, enhancing the flexibility and convenience of maintenance.
Smart Images

Figure CN223963428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of compost turner technology, and in particular to an end assembly for a hydraulic disc compost turner. Background Technology
[0002] The hydraulic disc turning and turning machine employs a central transmission mechanism to drive two large-diameter turning discs, performing symmetrical turning and turning. A speed-adjustable, adjustable-speed moving trolley allows for lateral movement without blind spots, enabling large-span turning operations with low energy consumption. When materials are piled at great depths, a unique energy-saving transmission mechanism utilizes minimal power to complete deep, large-span turning operations. Its hydraulic lifting system allows for automatic raising and lowering of the turning discs, ensuring unobstructed movement of the equipment. Furthermore, the fully automated electrical control system further ensures convenient, safe, and reliable operation.
[0003] Hydraulic disc compost turners are suitable for fermenting and turning organic waste such as manure from livestock and poultry such as pigs, cattle, sheep, and chickens, sludge and garbage, filter mud from sugar factories, lees, cakes and stalks, and straw and sawdust. They are widely used in organic fertilizer plants, compound fertilizer plants, sludge and garbage plants, horticultural farms, and mushroom cultivation plants for fermentation, composting, and moisture removal.
[0004] The end assembly of a hydraulic disc compost turner mainly consists of a central transmission mechanism and two turning discs on both sides. However, existing hydraulic disc compost turner end assemblies are custom-made to size according to actual needs, and the width of the end assembly cannot be customized according to the actual material laying width or span, making it inflexible in use. Secondly, the turning plates on the surface of the turning discs are fixed by welding. If the turning plates are severely worn or deformed due to impact, they cannot be replaced individually, which presents certain limitations and requires further improvement. Utility Model Content
[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose an end assembly for a hydraulic disc turning and turning machine.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: an end assembly for a hydraulic disc tumbler includes a housing and multiple tumbler mechanisms. Side shafts are rotatably connected to both sides of the housing via bearings. Each tumbler mechanism includes a crossbar and a cylinder. Flanges are fixedly connected to both ends of the crossbar and the end of the side shaft located outside the housing. The crossbar and the side shaft, as well as adjacent crossbars, are fixedly connected via flanges. The cylinder is fixed to the surface of the crossbar, and multiple strip-shaped openings are equidistantly provided on the sidewall of the cylinder. A tumbler assembly is inserted inside each strip-shaped opening. Through holes are provided on both sides of the cylinder near the tumbler assembly. Fixing components for fixing the tumbler assembly are provided inside the through holes. A drive shaft is rotatably connected to the sidewall of the housing via bearings, and the drive shaft is perpendicular to the side shafts.
[0007] Furthermore, a connecting frame is fixedly connected to the outer wall of the housing, and the connecting frame is provided with mounting holes.
[0008] Furthermore, one end of the drive shaft located inside the housing is fixedly connected to a drive bevel gear, and one end of each of the two side shafts located inside the housing is fixedly connected to a driven bevel gear, with both driven bevel gears meshing with the drive bevel gear.
[0009] Furthermore, the turning and throwing assembly includes a turning and throwing plate, one end of which extends through the strip-shaped opening into the interior of the cylinder. The turning and throwing plate has locking holes on both sides of the end located inside the cylinder. The fixing assembly includes a locking rod located inside the through hole and slidably connected to the through hole. An end plate is fixedly connected to the end of the locking rod located outside the cylinder. A tension spring is fixedly connected to the end plate and the outer wall of the cylinder. The end of the locking rod located inside the cylinder can be locked into the locking hole.
[0010] Furthermore, a pull ring is fixedly connected to the side of the end plate away from the lever.
[0011] Furthermore, an arc-shaped limiting plate is fixed to the surface of the turning plate, and the arc-shaped limiting plate is in contact with the outer wall of the cylinder.
[0012] Furthermore, the end of the turning plate located outside the cylinder is provided with serrations.
[0013] The beneficial effects of this utility model are:
[0014] 1. In use, this utility model provides an end assembly for a hydraulic disc sifter, which includes a housing, two side shafts, a drive shaft, a crossbar, a cylinder, and a sifter assembly. The crossbar, cylinder, and sifter assembly form a sifter mechanism. Adjacent sifter mechanisms are spliced and fixed together by flanges, and the sifter assembly is also fixedly connected to the side shafts by flanges. Therefore, when using this end assembly, an appropriate number of sifter mechanisms can be spliced onto the two bearings according to actual usage requirements, thereby improving sifter efficiency.
[0015] 2. When in use, this utility model is a hydraulic disc turning and turning machine end assembly, which includes a cylinder and a turning and turning component. The turning and turning component is fixed to the side wall of the cylinder by a fixing component. If a single turning and turning component is damaged, it can be quickly replaced, making the end assembly more flexible and convenient for later maintenance. Attached Figure Description
[0016] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 : Overall sectional view of this utility model;
[0018] Figure 2 Side view of the cylinder and the turning and throwing assembly of this utility model;
[0019] Figure 3 : A three-dimensional view of the turning and throwing component of this utility model;
[0020] Figure 4 The present utility model Figure 1 Enlarged view of point A in the middle.
[0021] The attached figures are labeled as follows:
[0022] 1. Shell; 2. Side shaft; 3. Drive shaft; 4. Crossbar; 5. Flange; 6. Cylinder; 61. Strip opening; 62. Through hole; 7. Tilting assembly; 71. Tilting plate; 72. Clamping hole; 73. Arc-shaped limiting plate; 74. Serrated edge; 8. Fixing assembly; 81. Clamping rod; 82. End plate; 83. Tension spring; 9. Driven bevel gear; 10. Driven bevel gear; 11. Connecting frame. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0024] like Figures 1-4 As shown, an end assembly for a hydraulic disc sifter includes a housing 1 and multiple sifting mechanisms. Side shafts 2 are rotatably connected to both sides of the housing 1 via bearings. Each sifting mechanism includes a crossbar 4 and a cylinder 6. Flanges 5 are fixedly connected to both ends of the crossbar 4 and to one end of the side shaft 2 outside the housing 1. The crossbar 4 and the side shaft 2, as well as two adjacent crossbars 4, are fixedly connected via flanges 5. The cylinder 6 is fixed to the surface of the crossbar 4, and multiple slots 61 are evenly spaced on the side wall of the cylinder 6. A sifting component 7 is inserted inside each slot 61. Through holes 62 are provided on both sides of the cylinder 6 near the sifting component 7. Fixing components 8 for fixing the sifting component 7 are provided inside the through holes 62. A drive shaft 3 is rotatably connected to the side wall of the housing 1 via bearings, and the drive shaft 3 is perpendicular to the side shafts 2.
[0025] A connecting bracket 11 is fixedly connected to the outer wall of the housing 1, and the connecting bracket 11 is provided with mounting holes.
[0026] The connecting frame 11 is installed and connected to the turner by bolts.
[0027] The drive shaft 3 is fixedly connected to a drive bevel gear 9 at one end inside the housing 1, and the two side shafts 2 are fixedly connected to driven bevel gears 10 at one end inside the housing 1. Both driven bevel gears 10 mesh with the drive bevel gear 9.
[0028] One end of the drive shaft 3, located outside the housing 1, is connected to the output motor of the turner. After the motor drives the drive shaft 3 to rotate, the drive bevel gear 9 can drive the two driven bevel gears 10 to rotate synchronously, thereby driving the two side shafts 2 to rotate synchronously. At this time, if a turning mechanism is fixedly connected to the side shaft 2, the rotation of the turning mechanism can be realized.
[0029] The turning and throwing assembly 7 includes a turning and throwing plate 71. One end of the turning and throwing plate 71 extends through the strip-shaped opening 61 into the inside of the cylinder 6. Both sides of the turning and throwing plate 71 located inside the cylinder 6 are provided with locking holes 72. The fixing assembly 8 includes a locking rod 81 located inside the through hole 62 and slidably connected to the through hole 62. The end of the locking rod 81 located outside the cylinder 6 is fixedly connected to an end plate 82. The end plate 82 and the outer wall of the cylinder 6 are fixedly connected to a tension spring 83. The end of the locking rod 81 located inside the cylinder 6 can be locked into the locking hole 72.
[0030] A pull ring is fixedly connected to the side of the end plate 82 away from the clamp 81.
[0031] Therefore, the flipping plate 71 is fixed to the side wall of the cylinder 6 by the locking rod 81 on the side wall of the cylinder 6 being inserted into the locking hole 72. If it is necessary to disassemble or replace the flipping plate 71, the end plate 82 is pulled away from the cylinder 6 by pulling the pull ring, so that the locking rod 81 is disengaged from the locking hole 72, and the flipping plate 71 can be pulled out from the inside of the strip opening 61. Then, after replacing the new flipping plate 71 and inserting it into the strip opening 61, the pull ring is released, and the tension spring 83 will move the end plate 82 to reset, thereby driving the locking rod 81 to be inserted into the locking hole 72 on the side of the flipping plate 71, thus fixing the flipping plate 71.
[0032] An arc-shaped limiting plate 73 is fixed on the surface of the turning plate 71, and the arc-shaped limiting plate 73 is in contact with the outer wall of the cylinder 6.
[0033] When the flipping plate 71 is inserted into the strip opening 61, ensure that the arc-shaped limiting plate 73 is just in contact with the outer wall of the cylinder 6. At this time, the locking holes 72 on both sides of the flipping plate 71 can be aligned with the locking rod 81 on the side wall of the cylinder 6. Therefore, the arc-shaped limiting plate 73 plays the role of limiting the installation of the flipping plate 71.
[0034] The flipping plate 71 has serrations 74 at one end outside the cylinder 6.
[0035] Working principle: During installation, the connecting frame 11 is connected to the turner with bolts, and the drive shaft 3 is connected to the output motor of the turner through a coupling. Then, according to the material span, a suitable number of turning mechanisms are installed on the side shafts 2. The installation method is to fix them through the flanges 5. During turning, the motor of the turner drives the drive shaft 3 to rotate. The drive bevel gear 9 can drive the two driven bevel gears 10 to rotate synchronously, thereby driving the two side shafts 2 to rotate synchronously, thus realizing the rotation of the turning mechanism. In this way, the material is turned by the turning plate 71.
[0036] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A tip assembly for a hydraulic wheel disc flipper, characterized by: The utility model relates to a kind of rotary raking mechanism, including shell (1) and multiple rotary raking mechanism, the both sides of the shell (1) are rotatably connected with side shaft (2) by bearing, each rotary raking mechanism includes crossbar (4) and cylinder (6), the both ends of the crossbar (4) and the end of side shaft (2) located outside shell (1) are fixedly connected with flange (5), the crossbar (4) is fixedly connected between side shaft (2) and adjacent two crossbars (4) by flange (5), the cylinder (6) is fixed on the surface of crossbar (4), and multiple strip-shaped openings (61) are equidistantly provided on the side wall of cylinder (6), and rotary raking assembly (7) is inserted in each strip-shaped opening (61), through hole (62) is formed in the side wall of the both ends of cylinder (6) and close to rotary raking assembly (7), and fixed assembly (8) for fixing rotary raking assembly (7) is arranged in through hole (62), the side wall of shell (1) is rotatably connected with driving shaft (3) by bearing, and driving shaft (3) is perpendicular to side shaft (2).
2. A tip assembly for a hydraulic wheelhead turner according to claim 1, wherein: The outer side wall of the shell (1) is fixedly connected with a connecting frame (11), and the connecting frame (11) is provided with a mounting hole.
3. A tip assembly for a hydraulic wheel disc flipper according to claim 1, characterized in that: One end of the driving shaft (3) located in the shell (1) is fixedly connected with a driving bevel gear (9), and one end of each of the two side shafts (2) located in the shell (1) is fixedly connected with a driven bevel gear (10). The two driven bevel gears (10) are engaged with the driving bevel gear (9).
4. A tip assembly for a hydraulic wheelhead according to claim 1, wherein: The rotary raking assembly (7) includes a rotary raking plate (71), one end of the rotary raking plate (71) extends into the cylinder (6) through the strip-shaped opening (61), and the both sides of one end of the rotary raking plate (71) located in the cylinder (6) are provided with clamping holes (72). The fixed assembly (8) includes a clamping rod (81) located in the through hole (62) and slidably connected with the through hole (62), one end of the clamping rod (81) located outside the cylinder (6) is fixedly connected with an end plate (82), the end plate (82) and the outer side wall of the cylinder (6) are fixedly connected with a tension spring (83), and one end of the clamping rod (81) located in the cylinder (6) can be clamped in the clamping hole (72).
5. A tip assembly for a hydraulic wheelhead according to claim 4, wherein: The end plate (82) is fixedly connected with a pull ring on the side away from the clamping rod (81).
6. A tip assembly for a hydraulic wheelhead according to claim 4, wherein: An arc-shaped limiting plate (73) is fixed on the surface of the rotary raking plate (71), and the arc-shaped limiting plate (73) is attached to the outer side wall of the cylinder (6).
7. A tip assembly for a hydraulic wheelhead according to claim 4, wherein: A sawtooth (74) is arranged on one end of the rotary raking plate (71) located outside the cylinder (6).