Tungsten carbide powder wear-resistant layer spraying device

Abstract

The utility model provides a tungsten carbide powder wear-resistant layer spraying device which comprises a spraying assembly, and a supporting assembly and an adjusting assembly are arranged in the spraying assembly. The supporting assembly comprises a third electric guide rail, a bottom plate, a hydraulic cylinder, a supporting plate, a first motor and a rotating table. The adjusting assembly comprises a second motor, a bidirectional lead screw, a support, a third motor and a clamping plate. The second motor drives the bidirectional lead screw to rotate, the clamping plate is used for clamping a workpiece, and the third motor drives the workpiece to rotate, so that the multi-face spraying work of the workpiece is completed, workers do not need to manually adjust the clamping posture, and the spraying efficiency is improved. The height of a workpiece can be changed through work of the hydraulic cylinder so that overturning of the workpiece can be achieved, the first motor drives the rotating table to rotate, the angle of the workpiece can be changed, comprehensive spraying is achieved, the position of the workpiece is positioned through the positioning camera, and the positioning precision and the spraying effect are improved.

Description

Technical Field

[0001] This utility model relates to a spraying device, and more particularly to a tungsten carbide powder wear-resistant layer spraying device, belonging to the field of tungsten carbide spraying technology. Background Technology

[0002] Tungsten carbide powder wear-resistant coating is an advanced process for preparing high-hardness, high-wear-resistant coatings on metal surfaces using thermal spraying technology. It primarily employs techniques such as supersonic flame spraying, plasma spraying, or explosive spraying to heat and accelerate tungsten carbide-based powder, which is then deposited at high speed onto the substrate surface, forming a dense, low-porosity reinforced layer. This process, combined with substrate sandblasting pretreatment and precise parameter control, enables the coating to possess both excellent bonding strength and ultra-high temperature wear resistance, making it widely applicable to critical wear-resistant components in machinery, energy, aerospace, and other fields.

[0003] Existing tungsten carbide powder wear-resistant coating equipment faces significant operational limitations when spraying multiple surfaces. Traditional equipment often uses a fixed turntable or simple tooling to hold the workpiece, and its degree of freedom of rotation is insufficient to achieve full coating of irregularly shaped or large-sized workpieces. Frequent manual adjustments to the clamping posture are required, leading to a decrease in coating efficiency. To address this, a tungsten carbide powder wear-resistant coating equipment is proposed. Utility Model Content

[0004] In view of this, the present invention provides a tungsten carbide powder wear-resistant layer spraying device to solve or alleviate one of the technical problems existing in the prior art, and at least provides a beneficial option.

[0005] The technical solution of this utility model embodiment is implemented as follows: a tungsten carbide powder wear-resistant layer spraying device, including a spraying component, wherein the spraying component is provided with a support component and an adjustment component inside;

[0006] The support assembly includes a third electric guide rail, a base plate, hydraulic cylinders, a support plate, a first motor, and a rotary table; the base plate is slidably connected to the top of the third electric guide rail, four hydraulic cylinders are symmetrically installed on the top of the base plate, the support plate is fixedly connected to the top of the hydraulic cylinders, the first motor is installed at the bottom of the support plate, and the rotary table is rotatably connected to the top of the support plate, and the rotary table is fixedly connected to the output shaft of the first motor.

[0007] The adjustment assembly includes a second motor, a bidirectional lead screw, a bracket, a third motor, and a clamping plate. The output shaft of the second motor is fixedly connected to one end of the bidirectional lead screw. Two brackets are symmetrically threaded to the outer side wall of the bidirectional lead screw. A third motor is installed on one side of the bracket. The output shaft of the third motor is fixedly connected to one side of the clamping plate. The clamping plate is rotatably connected to one side of the bracket.

[0008] A further preferred embodiment: the spraying assembly includes a housing and a first electric guide rail;

[0009] The top of the inner sidewall of the housing is symmetrically equipped with a first electric guide rail.

[0010] A further preferred embodiment: the two third electric guide rails are symmetrically mounted on the bottom of the inner sidewall of the housing.

[0011] A further preferred embodiment: the second motor is mounted on one side of the housing, the bidirectional lead screw is rotatably connected to the inner wall of the housing, and the two brackets are symmetrically slidably connected to the inner wall of the housing.

[0012] A further preferred embodiment: the bottom of the first electric guide rail is slidably connected to a slide table.

[0013] A further preferred embodiment: a second electric guide rail is installed at the bottom of the slide table.

[0014] A further preferred embodiment: the bottom of the second electric guide rail is slidably connected to a slide block.

[0015] A further preferred embodiment: a positioning camera and a spray gun are mounted on the bottom of the slide.

[0016] The present invention has the following advantages due to the adoption of the above technical solution:

[0017] I. This utility model uses a second motor to drive a bidirectional lead screw to rotate, clamps the workpiece with a clamping plate, and uses a third motor to drive the workpiece to rotate, so as to complete the multi-sided spraying of the workpiece. There is no need for the operator to manually adjust the clamping posture, thus improving the spraying efficiency.

[0018] Second, this utility model uses a hydraulic cylinder to change the height of the workpiece so as to achieve the flipping of the workpiece. The first motor drives the rotary table to rotate, which can change the angle of the workpiece and achieve all-round spraying. The positioning camera positions the workpiece to improve the positioning accuracy and spraying effect.

[0019] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1This is a structural diagram of the present invention;

[0022] Figure 2 This is a structural diagram of the spraying assembly of this utility model;

[0023] Figure 3 This is a structural diagram of the adjustment component of this utility model;

[0024] Figure 4 This is a structural diagram of the support component of this utility model.

[0025] Reference numerals: 10. Spraying assembly; 11. Housing; 12. First electric guide rail; 13. Slide table; 14. Second electric guide rail; 15. Slide base; 16. Positioning camera; 17. Spray gun; 18. Controller; 20. Support assembly; 21. Third electric guide rail; 22. Base plate; 23. Hydraulic cylinder; 24. Support plate; 25. First motor; 26. Rotary table; 30. Adjustment assembly; 31. Second motor; 32. Two-way lead screw; 33. Bracket; 34. Third motor; 35. Clamping plate. Detailed Implementation

[0026] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0027] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0028] like Figures 1-4 As shown, this utility model embodiment provides a tungsten carbide powder wear-resistant layer spraying device, including a spraying component 10, and a support component 20 and an adjustment component 30 are provided inside the spraying component 10;

[0029] The support assembly 20 includes a third electric guide rail 21, a base plate 22, a hydraulic cylinder 23, a support plate 24, a first motor 25, and a rotary table 26. The top of the third electric guide rail 21 is slidably connected to the base plate 22. Four hydraulic cylinders 23 are symmetrically installed on the top of the base plate 22. The top of the hydraulic cylinders 23 is fixedly connected to the support plate 24. The bottom of the support plate 24 is installed with the first motor 25. The top of the support plate 24 is rotatably connected to the rotary table 26. The rotary table 26 is fixedly connected to the output shaft of the first motor 25.

[0030] The adjustment assembly 30 includes a second motor 31, a bidirectional lead screw 32, a bracket 33, a third motor 34, and a clamping plate 35. The output shaft of the second motor 31 is fixedly connected to one end of the bidirectional lead screw 32. Two brackets 33 are symmetrically threaded to the outer side wall of the bidirectional lead screw 32. The third motor 34 is installed on one side of the bracket 33. The output shaft of the third motor 34 is fixedly connected to one side of the clamping plate 35. The clamping plate 35 is rotatably connected to one side of the bracket 33. After single-sided spraying is completed, the second motor 31 works, the clamping plate 35 releases the workpiece, the hydraulic cylinder 23 lifts the rotary table 26, the clamping plate 35 clamps the workpiece again after the workpiece is lifted, the rotary table 26 resets, and the third motor 34 drives the clamping plate 35 and the workpiece to flip, completing the side spraying. If it is necessary to spray the surface in contact with the clamping plate 35, the first motor 25 drives the rotary table 26 to rotate after lifting, changing the angle of the workpiece and re-clamping it.

[0031] In this embodiment, specifically: the spraying assembly 10 includes a housing 11 and a first electric guide rail 12;

[0032] The top of the inner wall of the housing 11 is symmetrically equipped with a first electric guide rail 12, and a controller 18 is installed on one side of the housing 11. The controller 18 is used to control the working status of the spraying device. At the same time, a vision recognition system is installed in the controller 18, which can recognize the image data of the workpiece and analyze the coordinate points of the spraying area.

[0033] In this embodiment, specifically: two third electric guide rails 21 are symmetrically installed on the bottom of the inner side wall of the housing 11. The third electric guide rails 21 drive the base plate 22 to move so as to place the workpiece.

[0034] In this embodiment, specifically: the second motor 31 is installed on one side of the housing 11, the bidirectional lead screw 32 is rotatably connected to the inner wall of the housing 11, and the two brackets 33 are symmetrically slidably connected to the inner wall of the housing 11. When the bidirectional lead screw 32 rotates, it drives the two brackets 33 to move synchronously through the threaded engagement.

[0035] In this embodiment, specifically: the bottom of the first electric guide rail 12 is slidably connected to a slide table 13, and the first electric guide rail 12 and the second electric guide rail 14 are composed of a servo motor, a lead screw module and a slide rail, used to achieve precise linear motion.

[0036] In this embodiment, specifically: a second electric guide rail 14 is installed at the bottom of the slide table 13, and the first electric guide rail 12 and the second electric guide rail 14 cooperate to realize the horizontal free movement of the spray gun 17.

[0037] In this embodiment, specifically: a slide block 15 is slidably connected to the bottom of the second electric guide rail 14, and the movement of the slide block 15 drives the positioning camera 16 and the spray gun 17 to move.

[0038] In this embodiment, specifically: a positioning camera 16 and a spray gun 17 are installed at the bottom of the slide 15. The positioning camera 16 captures images of the workpiece and sends the images to the controller 18. The visual recognition system in the controller 18 analyzes the captured image data and determines the position coordinates of the spraying area.

[0039] In operation, the workpiece is placed on the rotary table 26. The second motor 31 drives the bidirectional lead screw 32 to rotate, causing the support 33 to move relative to it. The clamping plate 35 holds the workpiece to facilitate the spraying process. Before spraying, the positioning camera 16 captures an image of the workpiece and sends the image to the controller 18. The visual recognition system in the controller 18 analyzes the image to determine the position of the spraying area. The first electric guide rail 12 and the second electric guide rail 14 move the spray gun 17 to spray the workpiece surface. After spraying, the second motor 31 operates, the clamping plate 35 releases the workpiece, the hydraulic cylinder 23 lifts the rotary table 26, and the clamping plate 35 clamps the workpiece again after the workpiece is lifted. The rotary table 26 resets, and the third motor 34 drives the clamping plate 35 and the workpiece to flip, completing the side spraying. If the surface in contact with the clamping plate 35 needs to be sprayed, the first motor 25 drives the rotary table 26 to rotate after lifting, changing the angle of the workpiece and re-clamping it, so as to complete the multi-sided spraying of the workpiece. There is no need for the operator to manually adjust the clamping posture, thus improving the spraying efficiency.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A tungsten carbide powder wear-resistant layer spraying device, comprising a spraying assembly (10), characterized in that: The spraying assembly (10) is internally provided with a support assembly (20) and an adjustment assembly (30); The support assembly (20) includes a third electric guide rail (21), a base plate (22), a hydraulic cylinder (23), a support plate (24), a first motor (25), and a rotary table (26); the top of the third electric guide rail (21) is slidably connected to the base plate (22), four hydraulic cylinders (23) are symmetrically installed on the top of the base plate (22), the top of the hydraulic cylinders (23) is fixedly connected to the support plate (24), the bottom of the support plate (24) is installed with the first motor (25), the top of the support plate (24) is rotatably connected to the rotary table (26), and the rotary table (26) is fixedly connected to the output shaft of the first motor (25); The adjustment assembly (30) includes a second motor (31), a bidirectional lead screw (32), a bracket (33), a third motor (34), and a clamping plate (35); the output shaft of the second motor (31) is fixedly connected to one end of the bidirectional lead screw (32), and two brackets (33) are symmetrically threaded to the outer side wall of the bidirectional lead screw (32). The third motor (34) is installed on one side of the bracket (33), and the output shaft of the third motor (34) is fixedly connected to one side of the clamping plate (35). The clamping plate (35) is rotatably connected to one side of the bracket (33).

2. The tungsten carbide powder wear-resistant layer spraying device according to claim 1, characterized in that: The spraying assembly (10) includes a housing (11) and a first electric guide rail (12); The top of the inner wall of the housing (11) is symmetrically equipped with a first electric guide rail (12), and a controller (18) is installed on one side of the housing (11).

3. The tungsten carbide powder wear-resistant layer spraying device according to claim 2, characterized in that: The two third electric guide rails (21) are symmetrically installed on the bottom of the inner side wall of the housing (11).

4. The tungsten carbide powder wear-resistant layer spraying device according to claim 2, characterized in that: The second motor (31) is installed on one side of the housing (11), the bidirectional lead screw (32) is rotatably connected to the inner wall of the housing (11), and the two brackets (33) are symmetrically slidably connected to the inner wall of the housing (11).

5. The tungsten carbide powder wear-resistant layer spraying device according to claim 2, characterized in that: The bottom of the first electric guide rail (12) is slidably connected to a slide table (13).

6. The tungsten carbide powder wear-resistant layer spraying device according to claim 5, characterized in that: The bottom of the slide (13) is equipped with a second electric guide rail (14).

7. The tungsten carbide powder wear-resistant layer spraying device according to claim 6, characterized in that: The bottom of the second electric guide rail (14) is slidably connected to a slide block (15).

8. The tungsten carbide powder wear-resistant layer spraying device according to claim 7, characterized in that: A positioning camera (16) and a spray gun (17) are installed at the bottom of the slide (15).

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