Breathable fiber production warping equipment

Abstract

The utility model relates to the technical field of warping equipment, and discloses breathable fiber production warping equipment which comprises a yarn containing frame, an installation base is arranged on one side of the yarn containing frame, a supporting frame is fixedly installed on the top of the installation base, and a control box is fixedly installed on the outer wall of the supporting frame. The supporting legs and the supporting top base are arranged to provide stable supporting for the air blower, the stability and reliability of the air blower in the working process are guaranteed, the air blower is matched to be connected with the soot blowing head through the air conveying pipe, powerful airflow is formed, dust and impurities on the surfaces of fibers are effectively blown away, and meanwhile the small motor drives the adjusting lead screw to rotate; the movable block is driven to slide in the movable sliding groove, so that the position of the guide rotating wheel is adjusted to adapt to treatment of fibers with different widths, the storage rotating wheel is driven in cooperation with the rotating motor, automatic storage and arrangement of the fibers are achieved, and the effect of improving the cleanliness and production efficiency of the fibers is achieved.

Description

Technical Field

[0001] This utility model relates to the field of warping equipment technology, specifically to a warping equipment for producing breathable fibers. Background Technology

[0002] With the rapid development of the textile industry and people's increasing emphasis on the comfort and functionality of textiles, the market demand for breathable fibers, as a textile material with excellent breathability, continues to grow. Breathable fiber warping equipment, as one of the important pieces of equipment in the textile production process, directly affects the production quality and efficiency of breathable fibers due to its technological level and performance.

[0003] Traditional warping equipment often uses fixed carding plates or racks, which cannot be flexibly adjusted according to the specifications and characteristics of the yarn. This leads to problems such as yarn tangling, knotting, or uneven carding during the carding process, affecting the neatness and consistency of the yarn. At the same time, traditional warping equipment often uses simple blowing or brushing methods, which are difficult to thoroughly remove dust and impurities from the yarn surface. These contaminants can become embedded in the fabric during weaving, affecting the fabric's appearance quality and performance. Therefore, there is a need to design a warping device for the production of breathable fibers. Utility Model Content

[0004] The purpose of this invention is to provide a breathable fiber production warping equipment, which solves the technical problems of fiber entanglement or uneven distribution and easy contamination with dust and impurities during the fiber production process, and achieves the purpose of uniform fiber combing and effective removal of dust and impurities from the fiber surface.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a breathable fiber production warping device, comprising a yarn loading frame, an installation base on one side of the yarn loading frame, a support frame fixedly installed on the top of the installation base, and a control box fixedly installed on the outer wall of the support frame; a carding and adjusting assembly, the carding and adjusting assembly being disposed above the installation base; the carding and adjusting assembly comprising: a carding conveying section, the carding conveying section being disposed above the installation base; and a dust removal and finishing section, the dust removal and finishing section being disposed above the installation base and located on one side of the carding conveying section.

[0006] Preferably, the combing and conveying part includes: a placement hole, which is opened on the outer wall of the support frame; an installation groove is opened at the bottom of the inner wall of the placement hole, and a hydraulic lifting cylinder is fixedly installed inside the installation groove; an installation long frame is fixedly installed on the top of the hydraulic lifting cylinder through a connecting seat; a guide slide groove is opened on the inner wall of the placement hole, and there are two sets of them, which are located on both sides of the installation long frame respectively; a connecting block is slidably connected inside the guide slide groove, and the outer wall of the connecting block is fixedly installed on the outer walls of both sides of the installation long frame.

[0007] Preferably, a combing plate is fixedly installed inside the mounting frame, and there are two sets of them. The outer wall of the combing plate is evenly perforated at equal intervals. A tension detector is fixedly installed at the bottom of the inner wall of the mounting frame, and the tension detector is located above the combing plate.

[0008] Preferably, a mounting bracket is provided behind the combing plate, and the mounting bracket is fixedly installed on the top of the mounting base. The top of the mounting bracket is provided with a mounting groove, and a mounting plate is fixedly installed inside the mounting groove by a fixing bolt. Combing racks are fixedly installed at equal intervals on the top of the mounting plate.

[0009] Preferably, the dust removal and cleaning part includes: a support leg, which is fixedly installed on the top of the mounting base, and there are two sets of the support leg; a support top is fixedly installed on the top of the support leg, and a blower is fixedly installed on the top of the support top; the connection port of the blower is connected to an air supply pipe, and the air supply pipe extends to the bottom of the support top.

[0010] Preferably, the outer wall of the air duct is connected to a soot blowing head, and there are three sets in total. The head is set on the top of the inner wall of the mounting base through a support ring. A second mounting bracket is set behind the support leg and is fixedly installed on the top of the mounting base.

[0011] Preferably, the inner wall of the second mounting bracket is provided with a movable slide groove, the bottom of the inner wall of the movable slide groove is provided with a placement groove, and a small motor is provided inside the placement groove. The output end of the small motor is provided with an adjusting screw, which extends into the interior of the movable slide groove. The outer wall of the adjusting screw is movably fitted with a moving block, and there are two sets of them.

[0012] Preferably, the inner wall of the movable chute is provided with guide grooves, and two guide grooves are provided in a group, with a total of two groups. The guide grooves are slidably connected to sliders, and the sliders are fixedly installed on the outer walls of both sides of the movable blocks. The movable blocks are connected by connecting rods and are fitted with guide wheels.

[0013] Preferably, a third mounting bracket is provided behind the second mounting bracket, and the third mounting bracket is fixedly installed on the top of the mounting base. There are two sets of the third mounting bracket. An arc-shaped support seat is fixedly installed on the outer wall of the third mounting bracket. A rotary motor is fixedly installed on the top of the arc-shaped support seat. A rotating shaft is provided at the output end of the rotary motor. The rotating shaft movably passes through one side of the outer wall of the third mounting bracket and extends to the other side of the inner wall of the third mounting bracket. A receiving wheel is provided on the outer wall of the rotating shaft through a rotating bearing.

[0014] This utility model provides a warping device for producing breathable fibers. It has the following beneficial effects:

[0015] (1) This utility model is equipped with placement holes and hydraulic lifting cylinders, so that the height of the mounting long frame and carding plate can be flexibly adjusted as needed to adapt to the processing of different specifications of fibers. With the even distribution of perforations on the carding plate, it effectively ensures that the fibers are evenly carded when passing through. At the same time, the tension detector monitors the fiber tension in real time to ensure the stability of the fibers during the carding process and avoids fiber breakage or loosening caused by excessive or insufficient tension. With the carding rack, the fibers are further finely carded to improve the fiber uniformity and processability.

[0016] (2) This utility model provides stable support for the blower by setting support legs and support top, ensuring the stability and reliability of the blower during operation. The blower is connected to the dust blowing head through the air duct to form a powerful airflow, which effectively blows away dust and impurities on the fiber surface. At the same time, the small motor drives the adjusting screw to rotate, which drives the moving block to slide in the moving slide groove, thereby adjusting the position of the guide wheel to adapt to the processing of fibers of different widths. With the help of the rotating motor to drive the collection wheel, the automatic collection and sorting of fibers is realized, thereby improving the cleanliness of fibers and production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a side view of the structure of a breathable fiber production warping equipment according to this utility model;

[0019] Figure 3 This is a side view of the structure of the dust removal section of a breathable fiber production warping equipment according to this utility model;

[0020] Figure 4 This is a side view of the structure of the adjustment section of a breathable fiber production warping equipment according to this utility model.

[0021] In the diagram: 1. Yarn rack, 2. Mounting base, 3. Support frame, 4. Control box, 5. Carding and adjusting assembly, 51. Carding conveying section, 511. Placement hole, 512. Hydraulic lifting cylinder, 513. Mounting long frame, 514. Guide chute, 515. Carding plate, 516. Perforation, 517. Tension detector, 518. Mounting frame, 519. Mounting groove, 5110. Mounting plate, 5111. Carding rack, 52. Dust removal and finishing section, 521. Support leg, 522. Support top seat, 523. Blower, 524. Air duct, 525. Dust blowing head, 526. Mounting frame two, 527. Moving chute, 528. Small motor, 529. Adjusting screw, 5210. Moving block, 5211. Guide groove, 5212. Guide wheel, 5213. Mounting frame three, 5214. Arc-shaped support seat, 5215. Rotary motor, 5216. Storage wheel. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0024] Example 1:

[0025] Based on the existing problems in fiber production, such as fiber entanglement, uneven distribution, and easy contamination with dust and impurities, the preferred embodiment of the breathable fiber production warping equipment provided by this utility model is as follows: Figure 1-4 As shown: A breathable fiber production warping equipment includes a yarn loading frame 1, a mounting base 2 on one side of the yarn loading frame 1, a support frame 3 fixedly mounted on the top of the mounting base 2, and a control box 4 fixedly mounted on the outer wall of the support frame 3; a carding and adjusting assembly 5, which is located above the mounting base 2; the carding and adjusting assembly 5 includes: a carding conveying section 51, which is located above the mounting base 2; and a dust removal and finishing section 52, which is located above the mounting base 2 and is located on one side of the carding conveying section 51.

[0026] The combing and conveying part 51 includes: a placement hole 511, which is opened on the outer wall of the support frame 3; an installation groove is opened at the bottom of the inner wall of the placement hole 511, and a hydraulic lifting cylinder 512 is fixedly installed inside the installation groove; a long frame 513 is fixedly installed on the top of the hydraulic lifting cylinder 512 through a connecting seat; a guide slide 514 is opened on the inner wall of the placement hole 511, and there are two sets of them, which are located on both sides of the long frame 513 respectively; a connecting block is slidably connected inside the guide slide 514, and the outer wall of the connecting block is fixedly installed on the outer walls of both sides of the long frame 513.

[0027] The long frame 513 is fixedly installed inside, and there are two sets of carding plates 515. The outer wall of the carding plate 515 is evenly provided with perforations 516. The bottom of the inner wall of the long frame 513 is fixedly installed with a tension detector 517, and the tension detector 517 is located above the carding plate 515.

[0028] A mounting bracket 518 is provided behind the carding plate 515, and the mounting bracket 518 is fixedly installed on the top of the mounting base 2. The top of the mounting bracket 518 is provided with a mounting groove 519, and a mounting plate 5110 is fixedly installed inside the mounting groove 519 by a fixing bolt. Carding racks 5111 are fixedly installed at equal intervals on the top of the mounting plate 5110.

[0029] Furthermore, this embodiment incorporates placement holes 511 and a hydraulic lifting cylinder 512, allowing the height of the mounting frame 513 and the carding plate 515 to be flexibly adjusted as needed to accommodate different fiber specifications. The evenly distributed perforations 516 on the carding plate 515 effectively ensure uniform carding of the fibers as they pass through. Simultaneously, a tension detector 517 monitors fiber tension in real time, ensuring fiber stability during the carding process and preventing fiber breakage or loosening due to excessive or insufficient tension. Combined with the carding rack 5111, the fibers are further finely carded.

[0030] Example 2:

[0031] Please see Figures 1-4 Furthermore, based on Embodiment 1, the following is obtained: the dust cleaning and tidying part 52 includes: a support leg 521, which is fixedly installed on the top of the mounting base 2, and there are two sets of the support leg 521; a support top seat 522 is fixedly installed on the top of the support top seat 522, and a blower 523 is fixedly installed on the top of the support top seat 522. The connection port of the blower 523 is connected to an air supply pipe 524, and the air supply pipe 524 extends to the bottom of the support top seat 522.

[0032] The outer wall of the air duct 524 is connected to a soot blowing head 525, and there are three sets in total. The head is set on the top of the inner wall of the mounting base 2 through a support ring. A second mounting bracket 526 is set behind the support leg 521, and the second mounting bracket 526 is fixedly installed on the top of the mounting base 2.

[0033] The inner wall of the mounting bracket 526 is provided with a movable slide groove 527. The bottom of the inner wall of the movable slide groove 527 is provided with a placement groove, and a small motor 528 is installed inside the placement groove. An adjusting screw 529 is provided at the output end of the small motor 528 and extends into the interior of the movable slide groove 527. A movable block 5210 is movably sleeved on the outer wall of the adjusting screw 529, and there are two sets of them.

[0034] The inner wall of the movable slide 527 is provided with guide grooves 5211, and there are two sets in total. The guide grooves 5211 are slidably connected to the inside, and the sliders are fixedly installed on the outer walls of both sides of the movable block 5210. The movable blocks 5210 are connected by a connecting rod and a guide wheel 5212 is sleeved between them.

[0035] Mounting bracket 3 5213 is provided behind mounting bracket 2 526, and mounting bracket 3 5213 is fixedly installed on the top of mounting base 2. There are two sets of mounting bracket 3 5213. An arc-shaped support seat 5214 is fixedly installed on the outer wall of mounting bracket 3 5213. A rotary motor 5215 is fixedly installed on the top of the arc-shaped support seat 5214. A rotating shaft is provided at the output end of the rotary motor 5215. The rotating shaft moves through one side of the outer wall of mounting bracket 3 5213 and extends to the other side of the inner wall of mounting bracket 3 5213. A receiving wheel 5216 is provided on the outer wall of the rotating shaft through a rotating bearing.

[0036] Furthermore, in this embodiment, the blower 523 is provided with a support leg 521 and a support top seat 522 to ensure the stability and reliability of the blower 523 during operation. The blower 523 is connected to the dust blowing head 525 through the air duct 524 to form a powerful airflow, which effectively blows away dust and impurities from the fiber surface. At the same time, the small motor 528 drives the adjusting screw 529 to rotate, which drives the moving block 5210 to slide in the moving slide groove 527, thereby adjusting the position of the guide wheel 5212 to adapt to the processing of fibers of different widths. In conjunction with the rotary motor 5215 driving the storage wheel 5216, the automatic storage and sorting of fibers is realized.

[0037] During use, a mounting base 2 is provided on one side of the yarn loading frame 1, a support frame 3 is fixed on the top of the base, and a control box 4 is installed on the outer wall of the support frame to control the overall equipment.

[0038] First, the fiber originates from the yarn loading frame 1, with placement holes 511 formed on the outer wall of the support frame 3. A hydraulic lifting cylinder 512 is installed at the bottom of the placement hole for vertical adjustment. A long frame 513 is connected to the top of the hydraulic lifting cylinder 512, and the two sides of the frame slide within guide grooves 514 via connecting blocks to ensure stable lifting. Two sets of carding plates 515 are installed inside the long frame 513, with evenly spaced perforations 516 through which the fiber passes for carding. Next, a tension detector 517 is installed above the carding plates to monitor fiber tension.

[0039] Furthermore, there is a mounting frame 518 behind the carding plate 515, on which carding racks 5111 are fixed by mounting grooves 519 and mounting plates 5110 for further carding of fibers.

[0040] Furthermore, the support leg 521 supports the support top seat 522, which is equipped with a blower 523. The blower blows away dust passing through the fibers via an air duct 524 and a dust blower head 525. The dust blower head is mounted on the top of the inner wall of the mounting base 2 via a support ring. Next, the mounting bracket 526 is provided with a movable slide 527, and a small motor 528 at the bottom of the slide drives the adjusting screw 529 to rotate.

[0041] The moving block 5210 on the outer wall of the adjusting screw 529 slides in the guide groove 5211. The two sets of moving blocks are connected by a connecting rod and a guide wheel 5212 is sleeved on them to guide the movement of fibers and assist in dust removal.

[0042] Finally, the arc-shaped support base 5214 on the mounting frame 3 5213 supports the rotary motor 5215, which drives the rotating shaft to rotate. The shaft is equipped with a storage wheel 5216 through a rotating bearing for storing the sorted fibers.

[0043] During operation, the fibers start from the yarn loading frame 1, pass through the carding and tension detection of the carding and conveying section 51, then enter the dust removal and finishing section 52 for dust removal and finishing, and finally are collected by the collecting wheel 5216, completing the entire warping process.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A breathable fiber production warping device, comprising a yarn loading frame (1), characterized in that: A mounting base (2) is provided on one side of the yarn loading frame (1), a support frame (3) is fixedly installed on the top of the mounting base (2), and a control box (4) is fixedly installed on the outer wall of the support frame (3). A combing and adjusting assembly (5) is disposed above the mounting base (2); The combing, adjusting, and tidying component (5) includes: A combing conveying section (51) is disposed above the mounting base (2); The dust cleaning and sorting part (52) is located above the mounting base (2) and is located on one side of the combing and conveying part (51).

2. The breathable fiber production warping equipment according to claim 1, characterized in that: The combing and conveying section (51) includes: Placement hole (511) is provided on the outer wall of support frame (3); The bottom of the inner wall of the placement hole (511) is provided with an installation groove, and a hydraulic lifting cylinder (512) is fixedly installed inside the installation groove. The top of the hydraulic lifting cylinder (512) is fixedly installed with an installation long frame (513) through a connecting seat. The inner wall of the placement hole (511) is provided with a guide slide groove (514), and there are two sets of them, located on both sides of the installation long frame (513). A connecting block is slidably connected inside the guide slide groove (514), and the outer wall of the connecting block is fixedly installed on the outer walls of both sides of the installation long frame (513).

3. The breathable fiber production warping equipment according to claim 2, characterized in that: The long mounting frame (513) is fixedly installed with two combing plates (515). The outer wall of the combing plate (515) is evenly provided with perforations (516). The bottom of the inner wall of the long mounting frame (513) is fixedly installed with a tension detector (517), and the tension detector (517) is located above the combing plate (515).

4. The breathable fiber production warping equipment according to claim 3, characterized in that: A mounting bracket (518) is provided behind the combing plate (515), and the mounting bracket (518) is fixedly installed on the top of the mounting base (2). The top of the mounting bracket (518) is provided with a mounting groove (519), and a mounting plate (5110) is fixedly installed inside the mounting groove (519) by a fixing bolt. Combing racks (5111) are fixedly installed at equal intervals on the top of the mounting plate (5110).

5. The breathable fiber production warping equipment according to claim 1, characterized in that: The cleaning and finishing section (52) includes: Support legs (521) are fixedly installed on the top of the mounting base (2), and there are two sets of them; A support top seat (522) is fixedly installed on the top of the support leg (521), and a blower (523) is fixedly installed on the top of the support top seat (522). The connection port of the blower (523) is connected to an air supply pipe (524), and the air supply pipe (524) extends to the bottom of the support top seat (522).

6. The breathable fiber production warping equipment according to claim 5, characterized in that: The outer wall of the air duct (524) is connected to a soot blowing head (525), and there are three sets in total. The head is set on the top of the inner wall of the mounting base (2) through a support ring. The second mounting bracket (526) is set behind the support leg (521), and the second mounting bracket (526) is fixedly installed on the top of the mounting base (2).

7. The breathable fiber production warping equipment according to claim 6, characterized in that: The inner wall of the second mounting bracket (526) is provided with a movable slide groove (527). The bottom of the inner wall of the movable slide groove (527) is provided with a placement groove, and a small motor (528) is provided inside the placement groove. The output end of the small motor (528) is provided with an adjusting screw (529) and extends into the interior of the movable slide groove (527). The outer wall of the adjusting screw (529) is movably fitted with a moving block (5210), and there are two sets in total. The inner wall of the movable slide (527) is provided with guide grooves (5211), and two of them are in a group, with a total of two groups. The guide grooves (5211) are slidably connected to the inside, and the sliders are fixedly installed on the outer walls of both sides of the movable block (5210). The movable blocks (5210) are connected by connecting rods and are equipped with guide wheels (5212).

8. The breathable fiber production warping equipment according to claim 7, characterized in that: A third mounting bracket (5213) is provided behind the second mounting bracket (526), ​​and the third mounting bracket (5213) is fixedly installed on the top of the mounting base (2). There are two sets of the third mounting bracket (5213). An arc-shaped support seat (5214) is fixedly installed on the outer wall of the third mounting bracket (5213). A rotary motor (5215) is fixedly installed on the top of the arc-shaped support seat (5214). A rotating shaft is provided at the output end of the rotary motor (5215). The rotating shaft moves through one side of the outer wall of the third mounting bracket (5213) and extends to the other side of the inner wall of the third mounting bracket (5213). A receiving wheel (5216) is provided on the outer wall of the rotating shaft through a rotating bearing.

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