Centrifugal air compressor with damping mounting structure
By employing a vibration-damping installation structure in the centrifugal air compressor using sponge pads, threaded blocks, limit blocks, and activated carbon packing, vibration and noise problems were solved, achieving the effects of noise reduction, vibration reduction, and gas filtration.
Patent Information
- Application Number
- CN202520595397.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-04-01
AI Technical Summary
Centrifugal air compressors are prone to vibration and noise during operation, leading to noise pollution.
The system employs a vibration-damping installation structure, which includes a sponge pad and threaded blocks on the base. The threaded blocks and plates reduce vibration transmission, and the pipes are secured by limit blocks and collars. Combined with activated carbon packing to filter the gas, it reduces noise and vibration.
It achieves reduced noise and vibration, maintains pipeline stability, filters and separates gases, and improves the working environment.
Smart Images
Figure CN223964618U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air compressor technology, specifically a centrifugal air compressor with a shock-absorbing mounting structure. Background Technology
[0002] An air compressor is a device that draws outside air into the interior and compresses it. It can draw gas by piston movement or pressure roller rotation. With the help of a pressurizer, the temperature and pressure of the gas can be increased, and the gas can be injected into other containers through pipelines for conveying materials and cleaning equipment.
[0003] The main body of a centrifugal compressor is a compression chamber, which is connected to the pressurizer through pipes. During the compression process, vibration and noise are inevitable. Over time, this will cause noise pollution in the workplace and is not conducive to maintaining the physical and mental health of the staff.
[0004] Now, a novel centrifugal air compressor with a vibration-damping mounting structure is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a centrifugal air compressor with a shock-absorbing installation structure to solve the problems of noise and vibration mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a centrifugal air compressor with a shock-absorbing mounting structure, comprising a base and a left compression housing, wherein the left compression housing is installed on the left side of the top of the base, the middle compression housing is installed at the center of the top of the base, and the right compression housing is installed on the right side of the top of the base; a transverse chamber is provided inside the base, and a transverse shaft is movably connected between the two sides inside the transverse chamber; three sets of bidirectional threads are provided on the outside of the transverse shaft, and threaded blocks are respectively sleeved on both sides of the surface of the bidirectional threads; a plate is fixed to the top of the threaded block, and a sound-absorbing pad is fixed to the side of the plate; a layer of sponge pad is fixed to the upper surface of the base; and a handle is movably connected to the left side inside the base.
[0007] As a further technical solution of this utility model, a conveying pipe is installed behind the left compression housing and the middle compression housing. A left pipe is installed on the left side behind the left compression housing, and a diffuser is installed above the left pipe. A left valve is installed in front of the diffuser. A middle pipe is installed at the center of the front end of the middle compression housing, and a diffuser is installed behind the top end of the middle pipe. A right valve is installed at the front end of the diffuser. Impellers are installed inside the diffuser and the diffuser. A right pipe is installed between the diffuser and the right compression housing.
[0008] As a further technical solution of this utility model, the patch is attached to both sides of the left compression shell, the middle compression shell and the right compression shell, and the patch and the threaded block are on the same vertical plane.
[0009] As a further technical solution of this utility model, the inner wall of the threaded block is matched with the bidirectional thread, and the left compression shell, the middle compression shell and the right compression shell are placed on the sponge pad.
[0010] As a further technical solution of this utility model, two sets of limiting blocks are fixed at the rear of the top of the left compression housing, the front of the top of the middle compression housing, and the rear of the top of the right compression housing, respectively. Two sets of collars are movably connected between the interiors of the limiting blocks. Screw holes are provided inside the two sides of the collars, and fastening bolts are threaded between the front and rear of the screw holes. Holes are provided longitudinally on the surface of the limiting blocks, and limiting bolts are threaded in the holes. The collars are symmetrically sleeved on the front and rear ends of the left pipe, the middle pipe, and the right pipe.
[0011] As a further technical solution of this utility model, the rear of the limiting bolt abuts against both sides of the collar in the limiting block, and both sides of the collar are respectively embedded in the limiting block.
[0012] As a further technical solution of this utility model, a hose is installed on the lower right corner of the outside of the right compression housing, and a box is fixed on the right side of the hose. An air outlet pipe is installed on the right side of the box, and the inside of the box is filled with filler. A cylinder is installed on the right side of the top of the base, and a slider is fixed on the top of the piston rod of the cylinder. A groove is provided on the lower surface of the outside of the box. A frame is fixed on the outside of the left side of the hose, and two sets of connecting pieces are fixed on the surface of the left side of the box.
[0013] As a further technical solution of this utility model, the left side of the connecting piece is movably connected to the frame, and the slider is embedded in the slide groove.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the centrifugal air compressor with vibration damping installation structure not only achieves noise reduction and vibration reduction and maintains pipeline stability, but also achieves filtration and separation;
[0015] (1) By fixing a layer of sponge pad on the upper surface of the base, the left compression shell, the middle compression shell and the right compression shell are placed on the sponge pad at the top of the base respectively. Rotating the handle on the left side allows the horizontal shaft to be rotated in the transverse chamber. With the three sets of bidirectional threads on the surface of the horizontal shaft, the corresponding two sets of threaded blocks can be pushed toward the center, forcing the plate at the top of the object to adhere to both sides of the surface of the left compression shell, the middle compression shell and the right compression shell, thus avoiding excessive vibration and noise during the operation of the device and ensuring the cleanliness of the working environment.
[0016] (2) Two sets of collars are movably connected between the inside of the limiting block. The collars are respectively fitted along the front and rear surfaces of the left pipe, the middle pipe and the right pipe. After the bolt holes are locked on both sides with fastening bolts, the two sides of the collars are inserted into the groove of the limiting block. Then, the hole is selected and the limiting bolt is screwed in to tighten. Each connecting pipe can be clamped and fixed to avoid the air pressure from dispersing the pipeline.
[0017] (3) By filling the inside of the box with packing material, opening the left valve, the airflow is drawn into the diffuser by the impeller inside the diffuser, enters the left compression housing through the left pipe, flows to the middle compression housing through the delivery pipe, enters the diffuser again through the middle pipe and is pressurized by the impeller, and finally enters the right compression housing through the right pipe to be discharged. When the high-pressure gas leaves the compressor body, it will flow into the box through the hose, be adsorbed and filtered by the packing material made of activated carbon, and then be discharged from the outlet pipe. At the same time, the cylinder is opened and the slider embedded in the slide groove pushes the box to shake. The left side is supported by the connecting plate installed in the frame to facilitate cleaning the gas after the output. Attached Figure Description
[0018] Figure 1 This is a frontal cross-sectional view of the present invention.
[0019] Figure 2 This is a front view cross-sectional structural diagram of the base of this utility model;
[0020] Figure 3 For the present utility model Figure 1 Enlarged cross-sectional view of a portion of point A in the middle section;
[0021] Figure 4 This is a front view cross-sectional structural diagram of the box body of this utility model.
[0022] In the diagram: 1. Base; 2. Horizontal chamber; 3. Horizontal shaft; 4. Threaded block; 5. Handle; 6. Sponge pad; 7. Plate; 8. Left compression housing; 9. Left pipe; 10. Diffuser 1; 11. Left valve; 12. Impeller; 13. Middle pipe; 14. Diffuser 2; 15. Limiting block; 16. Right valve; 17. Right pipe; 18. Right compression housing; 19. Box body; 20. Air outlet pipe; 21. Slide groove; 22. Slider; 23. Cylinder; 24. Bidirectional thread; 25. Sound-absorbing pad; 26. Middle compression housing; 27. Delivery pipe; 28. Limiting bolt; 29. Collar; 30. Screw hole; 31. Fastening bolt; 32. Hole; 33. Connecting piece; 34. Frame; 35. Packing; 36. Hose. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-4 An embodiment of this utility model is provided: a centrifugal air compressor with a shock-absorbing mounting structure, including a base 1 and a left compression housing 8. The left compression housing 8 is installed on the left side of the top of the base 1, the middle compression housing 26 is installed at the center of the top of the base 1, and the right compression housing 18 is installed on the right side of the top of the base 1. A transverse chamber 2 is provided inside the base 1, and a transverse shaft 3 is movably connected between the two sides inside the transverse chamber 2. Three sets of bidirectional threads 24 are provided on the outside of the transverse shaft 3, and threaded blocks 4 are respectively sleeved on both sides of the surface of the bidirectional threads 24. A plate 7 is fixed at the top of the threaded block 4, and a sound-absorbing pad 25 is fixed on the side of the plate 7. A layer of sponge pad 6 is fixed on the upper surface of the base 1, and a handle 5 is movably connected to the left side inside the base 1.
[0025] A conveying pipe 27 is installed behind the left compression housing 8 and the middle compression housing 26. A left pipe 9 is installed on the left side behind the left compression housing 8, and a diffuser 10 is installed above the left pipe 9. A left valve 11 is installed in front of the diffuser 10. A middle pipe 13 is installed at the center of the front end of the middle compression housing 26, and a diffuser 2 14 is installed behind the top end of the middle pipe 13. A right valve 16 is installed in front of the diffuser 2 14. Impellers 12 are installed inside the diffuser 10 and the diffuser 2 14 respectively. A right pipe 17 is installed between the diffuser 2 14 and the right compression housing 18.
[0026] The plate 7 is attached to both sides of the left compression housing 8, the middle compression housing 26 and the right compression housing 18. The plate 7 and the threaded block 4 are on the same vertical plane. The inner wall of the threaded block 4 matches the bidirectional thread 24. The left compression housing 8, the middle compression housing 26 and the right compression housing 18 are placed on the sponge pad 6.
[0027] Specifically, such as Figure 1 and Figure 2As shown, the left compression housing 8, the middle compression housing 26, and the right compression housing 18 are placed on the sponge pad 6 at the top of the base 1. Rotating the handle 5 on the left allows the horizontal shaft 3 to be rotated in the transverse chamber 2. In conjunction with the three sets of bidirectional threads 24 on the surface of the horizontal shaft 3, the corresponding two sets of threaded blocks 4 can be pushed toward the center, forcing the plate 7 at the top of the device to adhere to both sides of the surfaces of the left compression housing 8, the middle compression housing 26, and the right compression housing 18, thus avoiding excessive vibration and noise during device operation and preventing vibration from being transmitted to the ground.
[0028] Two sets of limiting blocks 15 are fixed at the rear of the top of the left compression housing 8, the front of the top of the middle compression housing 26, and the rear of the top of the right compression housing 18, respectively. Two sets of collars 29 are movably connected between the interior of the limiting blocks 15. Screw holes 30 are provided on the interior of both sides of the collars 29, and fastening bolts 31 are threaded between the front and rear of the screw holes 30. Holes 32 are longitudinally provided on the surface of the limiting blocks 15, and limiting bolts 28 are threaded in the holes 32. The collars 29 are symmetrically sleeved on the front and rear ends of the left pipe 9, the middle pipe 13, and the right pipe 17. The rear of the limiting bolts 28 abuts against both sides of the collars 29 in the limiting blocks 15, and both sides of the collars 29 are embedded in the limiting blocks 15.
[0029] Specifically, such as Figure 1 and Figure 3 As shown, collars 29 are fitted onto the front and rear surfaces of the left pipe 9, the middle pipe 13 and the right pipe 17 respectively. After the screw holes 30 are locked with fastening bolts 31 on both sides, the collars 29 are inserted into the grooves of the limiting block 15 on both sides after being brought together. Then, the hole 32 is selected and the limiting bolt 28 is screwed in to tighten it, so that each connecting pipe can be clamped and fixed.
[0030] A hose 36 is installed on the lower right corner of the outside of the right compression housing 18, and a box 19 is fixed to the right side of the hose 36. An air outlet pipe 20 is installed on the right side of the box 19. The inside of the box 19 is filled with filler 35. A cylinder 23 is installed on the right side of the top of the base 1, and a slider 22 is fixed to the top of the piston rod of the cylinder 23. A groove 21 is provided on the lower surface of the outside of the box 19. A frame 34 is fixed to the outside of the left side of the hose 36. Two sets of connecting pieces 33 are fixed to the surface of the left side of the box 19. The left side of the connecting piece 33 is movably connected to the frame 34. The slider 22 is embedded in the groove 21.
[0031] Specifically, such as Figure 1 and Figure 4As shown, when the left valve 11 is opened, the airflow is drawn into the diffuser 10 by the impeller 12 inside, enters the left compression housing 8 through the left pipe 9, flows to the middle compression housing 26 through the delivery pipe 27, enters the diffuser 2 14 again through the middle pipe 13, is pressurized again by the impeller 12, and finally enters the right compression housing 18 through the right pipe 17 for discharge. When the high-pressure gas leaves the compressor body, it flows into the box 19 through the hose 36, is adsorbed and filtered by the packing material 35 made of activated carbon, and is then discharged from the outlet pipe 20. At the same time, the cylinder 23 is opened and the slider 22 embedded in the slide groove 21 pushes the box 19 to shake, preventing impurities from clogging the mesh.
[0032] Working Principle: When using this utility model, firstly, place the left compression housing 8, the middle compression housing 26, and the right compression housing 18 on the sponge pad 6 at the top of the base 1. Rotating the left handle 5 allows the horizontal shaft 3 to rotate in the transverse chamber 2. The three sets of bidirectional threads 24 on the surface of the horizontal shaft 3 can push the corresponding two sets of threaded blocks 4 towards the center, forcing the top plate 7 to adhere to both sides of the surfaces of the left compression housing 8, the middle compression housing 26, and the right compression housing 18, thus preventing excessive vibration and noise during operation. Then, sleeve rings 29 are fitted along the front and rear surfaces of the left pipe 9, the middle pipe 13, and the right pipe 17. After locking the screw holes 30 on both sides with fastening bolts 31, insert the sleeve rings 29 into the grooves of the limiting blocks 15 along their closed sides. Finally, select the hole 32 and screw in the limiting bolt. 28 is pressed tightly to secure each connecting pipe. During operation, the left valve 11 is opened, and the airflow is drawn into the diffuser 10 by the impeller 12 inside. It then enters the left compression housing 8 through the left pipe 9, flows to the middle compression housing 26 through the delivery pipe 27, and enters the diffuser 2 14 through the middle pipe 13. It is then pressurized again by the impeller 12 and finally enters the right compression housing 18 through the right pipe 17 for discharge. When the high-pressure gas leaves the compressor body, it flows into the box 19 through the hose 36 and is adsorbed and filtered by the packing material 35 made of activated carbon. Then it is discharged from the outlet pipe 20. At the same time, the cylinder 23 is opened and the slider 22 embedded in the slide groove 21 pushes the box 19 to shake. The left side is supported by the connecting piece 33 installed in the frame 34, and the logarithmic output gas is filtered to prevent clogging.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A centrifugal air compressor having a shock absorbing mounting structure, comprising a base (1) and a left compression casing (8), characterized in that: The left compression shell (8) is installed behind the left side of the middle compression shell (26), the left pipeline (9) is installed behind the left side of the left compression shell (8), and the diffuser I (10) is installed above the left pipeline (9), the left valve (11) is installed in front of the diffuser I (10), the middle pipeline (13) is installed at the center of the front end of the middle compression shell (26), the diffuser II (14) is installed behind the top end of the middle pipeline (13), the right valve (16) is installed in front of the diffuser II (14), the impeller (12) is installed in the diffuser I (10) and the diffuser II (14) respectively, and the right pipeline (17) is installed between the diffuser II (14) and the right compression shell (18) behind.
2. A centrifugal air compressor having a shock mounted structure according to claim 1, characterized in that: The left compression shell (8) is installed behind the left side of the middle compression shell (26), the left pipeline (9) is installed behind the left side of the left compression shell (8), and the diffuser I (10) is installed above the left pipeline (9), the left valve (11) is installed in front of the diffuser I (10), the middle pipeline (13) is installed at the center of the front end of the middle compression shell (26), the diffuser II (14) is installed behind the top end of the middle pipeline (13), the right valve (16) is installed in front of the diffuser II (14), the impeller (12) is installed in the diffuser I (10) and the diffuser II (14) respectively, and the right pipeline (17) is installed between the diffuser II (14) and the right compression shell (18) behind.
3. A centrifugal air compressor having a shock mounted structure according to claim 1, characterized in that: The left compression shell (8) is installed behind the left side of the middle compression shell (26), the left pipeline (9) is installed behind the left side of the left compression shell (8), and the diffuser I (10) is installed above the left pipeline (9), the left valve (11) is installed in front of the diffuser I (10), the middle pipeline (13) is installed at the center of the front end of the middle compression shell (26), the diffuser II (14) is installed behind the top end of the middle pipeline (13), the right valve (16) is installed in front of the diffuser II (14), the impeller (12) is installed in the diffuser I (10) and the diffuser II (14) respectively, and the right pipeline (17) is installed between the diffuser II (14) and the right compression shell (18) behind.
4. A centrifugal air compressor having a shock mounted structure according to claim 1, characterized in that: The left compression shell (8) is installed behind the left side of the middle compression shell (26), the left pipeline (9) is installed behind the left side of the left compression shell (8), and the diffuser I (10) is installed above the left pipeline (9), the left valve (11) is installed in front of the diffuser I (10), the middle pipeline (13) is installed at the center of the front end of the middle compression shell (26), the diffuser II (14) is installed behind the top end of the middle pipeline (13), the right valve (16) is installed in front of the diffuser II (14), the impeller (12) is installed in the diffuser I (10) and the diffuser II (14) respectively, and the right pipeline (17) is installed between the diffuser II (14) and the right compression shell (18) behind.
5. A centrifugal air compressor having a shock mounted structure according to claim 2, characterized in that: The left compression shell (8) is installed behind the left side of the middle compression shell (26), the left pipeline (9) is installed behind the left side of the left compression shell (8), and the diffuser I (10) is installed above the left pipeline (9), the left valve (11) is installed in front of the diffuser I (10), the middle pipeline (13) is installed at the center of the front end of the middle compression shell (26), the diffuser II (14) is installed behind the top end of the middle pipeline (13), the right valve (16) is installed in front of the diffuser II (14), the impeller (12) is installed in the diffuser I (10) and the diffuser II (14) respectively, and the right pipeline (17) is installed between the diffuser II (14) and the right compression shell (18) behind.
6. A centrifugal air compressor having a shock mounted structure according to claim 5, characterized in that: 7. A centrifugal air compressor having a shock mounted structure according to claim 1, characterized in that: The right lower corner outside the right compression shell (18) is mounted with a hose (36), and the right side of the hose (36) is fixedly provided with a box body (19), the right side of the box body (19) is mounted with an air outlet pipe (20), the inside of the box body (19) is filled with a filler (35), the right side of the top end of the base (1) is mounted with an air cylinder (23), the top of the piston rod of the air cylinder (23) is fixedly provided with a sliding block (22), the surface below the outside of the box body (19) is provided with a sliding groove (21), the outside of the left side of the hose (36) is fixedly provided with a frame body (34), and the surface of the left side of the box body (19) is fixedly provided with two groups of connecting plates (33).
8. A centrifugal air compressor having a shock mounted structure according to claim 7, characterized in that: The left side of the connecting plate (33) is movably connected with the frame body (34), and the sliding block (22) is embedded in the sliding groove (21).