Assembly type ignition equipment convenient to maintain and replace

By designing a modular ignition device that is easy to maintain and replace, and using threaded connections and snap-fit ​​structures, the problem of inconvenient disassembly and assembly of existing equipment is solved, enabling rapid maintenance and stable operation.

CN223965414UActive Publication Date: 2026-03-03SHANXI HONGTAILAI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The existing ignition equipment has shortcomings in the quick disassembly and assembly of its various components, making it inconvenient for daily maintenance and replacement operations, and the convenience of maintenance needs to be improved.

Method used

A modular ignition device that is easy to maintain and replace is designed. It uses components such as an ignition tube, inner and outer gas venting tubes, a temperature sensor, a solenoid valve, a backfire preventer, and an electronic igniter. It achieves quick installation and disassembly through threaded connections and snap-fit ​​structures, ensuring flexible assembly and independent monitoring of the device.

Benefits of technology

It enables quick and convenient disassembly and assembly of ignition equipment, improves the convenience of maintenance and replacement, and reduces the probability of unexpected equipment shutdown through dual temperature sensor monitoring, thereby improving operational stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses assembly type ignition equipment convenient to maintain and replace, relates to the technical field of release torch ignition equipment, and aims to solve the problems that components of existing ignition equipment are insufficient in quick disassembly and assembly, daily maintenance and replacement operation is inconvenient, maintenance convenience needs to be improved, and practicability needs to be improved. According to the technical scheme, the burner is characterized by comprising an ascending pipe section, a flange plate is fixedly connected to the outer surface of the ascending pipe section, mounting frames are fixedly connected to the symmetrical side surfaces of the ascending pipe section respectively, mounting holes and positioning holes are formed in the ends of the mounting frames, and ignition pipes are mounted in the mounting holes in the ends of the mounting frames; the symmetrical side surfaces of the ignition pipe are each fixedly connected with a positioning rod, and the positioning rods are inserted into the positioning holes of the mounting frame. And the effects that all the assemblies can be rapidly and conveniently disassembled and assembled, the maintenance and replacement convenience is effectively improved, and practicability is high are achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of flare torch ignition equipment, and in particular to a modular ignition device that is easy to maintain and replace. Background Technology

[0002] Flare ignition equipment is a critical facility for ensuring industrial production safety. In industries such as petroleum, chemical, and natural gas, when abnormal pressure occurs within the system or emergency exhaust gas venting is required, this equipment can quickly ignite the exhaust gas, preventing the accumulation of hazardous gases and potential safety accidents. Its working principle is based on reliable ignition technology, commonly using ignition nozzles or high-energy igniters. Through precise control, stable ignition can be achieved under complex operating conditions. This equipment boasts a high degree of automation, intelligently initiating the ignition process based on parameters such as gas flow rate and pressure. Furthermore, it exhibits excellent adaptability, operating stably in extreme temperatures, high altitudes, and highly corrosive environments. It is widely used in oil refineries, chemical plants, natural gas processing plants, and other similar locations, providing a solid defense for the safe and stable operation of industrial production.

[0003] The existing ignition equipment has shortcomings in the quick disassembly and assembly of its various components, making it inconvenient for daily maintenance and replacement operations. The convenience of maintenance and practicality need to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a modular ignition device that is easy to repair and replace, allowing for quick and convenient disassembly and assembly of various components, effectively improving the convenience of maintenance and replacement, and making it highly practical.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An easy-to-maintain and replace prefabricated ignition device includes a riser pipe section, a flange fixedly connected to the outer surface of the riser pipe section, and a mounting bracket fixedly connected to each of the symmetrical side surfaces of the riser pipe section. The end of the mounting bracket is provided with a mounting hole and a positioning hole, and an ignition tube is installed in the mounting hole at the end of the mounting bracket. A positioning rod is fixedly connected to each of the symmetrical side surfaces of the ignition tube. The positioning rod is inserted into the positioning hole of the mounting bracket, and a locking knob is threaded onto the external thread of the positioning rod.

[0007] By adopting the above technical solution, the ignition tube and ignition structure can be installed quickly and conveniently, and damaged parts can be easily inspected and replaced, making it highly practical.

[0008] Furthermore, an inner air intake pipe is fixedly connected to the middle position of the end face of the ignition tube, a connecting end is rotatably connected to one end of the inner air intake pipe, an outer air intake pipe is installed at one end of the inner air intake pipe, and a thread is provided on the end side surface of the outer air intake pipe, and the connecting end is threadedly sleeved on the end of the outer air intake pipe.

[0009] By adopting the above technical solution, the internal and external air intake tubes can be easily connected.

[0010] Furthermore, a tube seat is fixedly connected to the upper surface of the mounting bracket, and a temperature sensor is installed on the internal thread of the tube seat.

[0011] By adopting the above technical solution, the temperature sensor can be installed quickly and conveniently.

[0012] Furthermore, a solenoid valve and a flashback arrester are fixedly installed in the external air intake pipe, and a flange end is fixedly connected to one end of the external air intake pipe.

[0013] By adopting the above technical solution, the external exhaust pipe can be controlled, and the flame can be placed inside the external exhaust pipe for backfire.

[0014] Furthermore, a mounting base is fixedly connected to the side surface of the ignition tube, and an electronic igniter is snapped into the mounting position of the mounting base.

[0015] By adopting the above technical solution, the natural gas inside the ignition tube can be effectively ignited.

[0016] Furthermore, there are two ignition tubes, which are placed opposite each other, and the exhaust end of the ignition tube is inclined upwards.

[0017] By adopting the above technical solution, it is ensured that the flame ejected from the ignition tube can effectively burn the discharged pollutants.

[0018] In summary, the beneficial technical effects of this utility model are as follows:

[0019] 1. This utility model allows for flexible and convenient assembly and disassembly. During installation, the ignition tube is passed through the mounting hole on the mounting bracket, and then the positioning rod is passed through the positioning hole on the mounting bracket. Next, the locking knob is tightened, which effectively fixes the ignition tube on the mounting bracket. Then, one end of the external gas pipe is threaded to the connecting end, and the temperature sensor is threaded into the mounting hole of the pipe seat. Then, the riser section is installed on the upper end of the riser pipe through the flange. Finally, one end of the external gas pipe is connected to the external natural gas supply pipe. All components of the ignition device can be flexibly and conveniently disassembled and assembled. In subsequent use, if damage occurs, the damaged parts can be quickly and conveniently repaired and replaced, making it highly practical.

[0020] 2. By setting two temperature sensors, this utility model can independently monitor each ignition tube, reducing the probability of the temperature sensors failing to accurately detect an unexpected shutdown of the ignition tube, thus effectively improving operational stability and further enhancing practicality. Attached Figure Description

[0021] Figure 1 This is a first-view perspective view of the three-dimensional structure of this utility model;

[0022] Figure 2 This is a second-view perspective view of the three-dimensional structure of this utility model.

[0023] In the diagram: 1. Ascending pipe section; 2. Flange; 3. Mounting bracket; 4. Pipe seat; 5. Temperature sensor; 6. Ignition tube; 7. Mounting base; 8. Electronic igniter; 9. Positioning rod; 10. Locking knob; 11. Connecting end; 12. External vent pipe; 13. Solenoid valve; 14. Backfire preventer; 15. Drain hole; 16. Internal vent pipe. Detailed Implementation

[0024] The method of this utility model will be further described in detail below with reference to the accompanying drawings.

[0025] Reference Figure 1 , Figure 2A modular ignition device that is easy to maintain and replace includes a riser section 1. A flange 2 is fixedly connected to the outer surface of the riser section 1. A mounting bracket 3 is fixedly connected to the symmetrical side surfaces of the riser section 1. The end of the mounting bracket 3 is provided with a mounting hole and a positioning hole. An ignition tube 6 is installed in the mounting hole at the end of the mounting bracket 3. A positioning rod 9 is fixedly connected to the symmetrical side surfaces of the ignition tube 6. The positioning rod 9 is inserted into the positioning hole of the mounting bracket 3, and a locking knob 10 is threaded onto the external thread of the positioning rod 9. An inner air intake pipe 16 is fixedly connected to the middle position of the end face of the ignition tube 6. A connecting end 11 is rotatably connected to one end of the inner air intake pipe 16. An outer air intake pipe 12 is installed at one end of the inner air intake pipe 16. The end side surface of the outer air intake pipe 12 is provided with threads. The connecting end 11 is threaded onto the end of the outer air intake pipe 12. A pipe seat 4 is fixedly connected to the upper surface of the mounting bracket 3. A temperature sensor 5 is installed in the internal thread of the pipe seat 4. The device allows for flexible and convenient assembly and disassembly. During disassembly and installation, the ignition tube 6 is passed through the mounting hole on the mounting bracket 3, and then the positioning rod 9 is passed through the positioning hole on the mounting bracket 3. The locking knob 10 is then tightened, effectively fixing the ignition tube 6 onto the mounting bracket 3. Next, one end of the external gas pipe 12 is threaded to the connecting end 11. The temperature sensor 5 is then threaded into the mounting hole of the pipe seat 4. The riser section 1 is then installed at the upper end of the riser pipe via the flange 2. Finally, one end of the external gas pipe 12 is connected to the external natural gas supply pipe. All components of the ignition device can be flexibly and conveniently disassembled and assembled. In subsequent use, if damage occurs, the damaged parts can be quickly and easily repaired and replaced, making it highly practical. Furthermore, the presence of two temperature sensors 5 allows for independent monitoring of each ignition tube 6, reducing the probability of the temperature sensor 5 failing to accurately detect an unexpected shutdown of the ignition tube 6. This effectively improves operational stability and further enhances practicality.

[0026] Reference Figure 1 An electromagnetic valve 13 and a flashback arrestor 14 are fixedly installed in the external gas vent pipe 12. A flange end is fixedly connected to one end of the external gas vent pipe 12. A mounting base 7 is fixedly connected to the side surface of the ignition pipe 6. An electronic igniter 8 is snapped into the mounting position of the mounting base 7. There are two ignition pipes 6, which are placed opposite each other, and the exhaust end of the ignition pipe 6 is tilted upward. The electromagnetic valve 13 can be used to control the external gas vent pipe 12, and the flashback arrestor 14 is used to prevent flashback and avoid danger. During operation, the electronic igniter 8 can be used to ignite the natural gas inside the ignition pipe 6. The equipment can operate stably and effectively.

[0027] Working principle: In use, first assemble each component. During installation, pass the ignition tube 6 through the mounting hole on the mounting bracket 3, then pass the positioning rod 9 through the positioning hole on the mounting bracket 3, and then tighten the locking knob 10. This effectively secures the ignition tube 6 to the mounting bracket 3. Next, thread one end of the external gas pipe 12 to the connecting end 11. Then, thread the temperature sensor 5 into the mounting hole of the pipe seat 4. Next, install the riser section 1 at the upper end of the riser pipe through the flange 2. Finally, connect one end of the external gas pipe 12 to the external natural gas supply pipe. During operation... The external gas pipe 12 is controlled by a solenoid valve 13, and the natural gas inside the ignition pipe 6 is ignited by an electronic igniter 8. A backfire preventer 14 is used to prevent backfire and avoid dangerous situations. Because two temperature sensors 5 are set, each ignition pipe 6 can be independently monitored by the two temperature sensors 5, reducing the probability that the temperature sensors 5 cannot accurately detect the accidental shutdown of the ignition pipe 6. The working stability is effectively improved. In subsequent use, if a component is damaged, it can be quickly and conveniently disassembled, repaired and replaced.

[0028] The specific real-time examples described herein are preferred real-time examples of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A modular ignition device that is easy to maintain and replace, comprising a riser pipe section (1), characterized in that: A flange (2) is fixedly connected to the outer surface of the riser pipe section (1). A mounting bracket (3) is fixedly connected to the symmetrical side surface of the riser pipe section (1). The end of the mounting bracket (3) is provided with a mounting hole and a positioning hole. An ignition tube (6) is installed in the mounting hole at the end of the mounting bracket (3). A positioning rod (9) is fixedly connected to the symmetrical side surface of the ignition tube (6). The positioning rod (9) is inserted into the positioning hole of the mounting bracket (3). A locking knob (10) is threaded onto the external thread of the positioning rod (9).

2. The modular ignition device for easy maintenance and replacement according to claim 1, characterized in that: An inner air intake pipe (16) is fixedly connected to the middle position of the end face of the ignition pipe (6). One end of the inner air intake pipe (16) is rotatably connected to a connecting end (11). An outer air intake pipe (12) is installed at one end of the inner air intake pipe (16). The end side surface of the outer air intake pipe (12) is provided with thread teeth. The connecting end (11) is threaded onto the end of the outer air intake pipe (12).

3. The modular ignition device for easy maintenance and replacement according to claim 1, characterized in that: A tube seat (4) is fixedly connected to the upper surface of the mounting bracket (3), and a temperature sensor (5) is installed on the internal thread of the tube seat (4).

4. The modular ignition device for easy maintenance and replacement according to claim 2, characterized in that: A solenoid valve (13) and a flashback arrester (14) are fixedly installed in the external air intake pipe (12), and a flange end is fixedly connected to one end of the external air intake pipe (12).

5. The modular ignition device for easy maintenance and replacement according to claim 1, characterized in that: An mounting base (7) is fixedly connected to the side surface of the ignition tube (6), and an electronic igniter (8) is snapped into the mounting position of the mounting base (7).

6. The modular ignition device for easy maintenance and replacement according to claim 1, characterized in that: There are two ignition tubes (6), and the two ignition tubes (6) are placed opposite each other, with the flame exhaust end of the ignition tube (6) tilted upwards.