Cable meter counting device

By designing an adjustable housing and positioning mechanism in the cable metering device, the problem of downtime caused by wear of the measuring wheel was solved, thus reducing downtime.

CN223966027UActive Publication Date: 2026-03-03ANHUI SHINKANSEN CABLE TECH CO LTD
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Patent Information

Application Number
CN202520581180.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2026-03-03
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The measuring wheels of existing cable metering devices wear out after prolonged use, leading to long replacement and maintenance times and affecting normal operation.

Method used

Two housings were designed, each equipped with a measuring wheel metering structure. Position adjustment and fixation were achieved through a turntable and positioning mechanism, allowing one housing to continue working while the other is under maintenance, thus reducing downtime.

Benefits of technology

This effectively avoids excessive downtime caused by maintenance or replacement of measuring wheels, reducing the impact on normal operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of meter counting devices, and particularly discloses a cable meter counting device which comprises a stand column, a supporting plate fixed on the top of the stand column, a rotating disc rotatably arranged on the upper side of the supporting plate, two shells symmetrically fixed on the upper side of the rotating disc, measuring wheel meter counting structures arranged on the two shells, and a positioning mechanism arranged on the supporting plate and matched with the rotating disc. The positioning mechanism comprises a positioning seat fixed to the bottom of the supporting plate, a screw is horizontally and rotatably connected to the positioning seat, a sliding block is horizontally and slidably arranged on the edge of the supporting plate, the screw penetrates through the sliding block in a threaded mode, two grooves are symmetrically formed in the rotating disc, and the sliding block can be inserted into the grooves in a matched mode. According to the utility model, when corresponding maintenance or replacement maintenance operation is carried out, the measuring wheel meter counting structure on the other side can be enabled to correspond to a station and carry out normal work by changing the two shells, so that the influence on normal work is effectively reduced.
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Description

Technical Field

[0001] This utility model relates to the field of meter counting devices, and in particular to a cable meter counting device. Background Technology

[0002] A cable metering device is a specialized piece of equipment used to measure the length of cables during production or operation, and is widely used in cable production and wiring. Existing cable metering devices with measuring wheels measure cable length by applying pressure to the cable through the measuring wheel. However, over time, the measuring wheel may wear down, or other components may become damaged, requiring maintenance or replacement. Replacing the measuring wheel often takes a considerable amount of time, resulting in significant downtime and disrupting normal operation.

[0003] Therefore, we propose a cable metering device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a cable meter counting device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cable meter counting device includes a column, a support plate fixed to the top of the column, a turntable rotatably mounted on the upper side of the support plate, two housings symmetrically fixed on the upper side of the turntable, each housing having a measuring wheel meter counting structure, and a positioning mechanism matching the turntable on the support plate.

[0007] The positioning mechanism includes a positioning seat fixed to the bottom of the support plate, a screw is horizontally rotatably connected to the positioning seat, a sliding block is horizontally slidably provided on the edge of the support plate, the screw thread passes through the sliding block, and two grooves are symmetrically provided on the turntable, the sliding block can be inserted and matched with the groove.

[0008] Preferably, the measuring wheel metering structure includes an upper friction wheel and a lower friction wheel, which are arranged vertically, and the cable body can pass between the upper and lower friction wheels.

[0009] Preferably, a slider is slidably provided inside the housing, the upper friction wheel is rotatably connected to the side of the slider, the top of the housing is provided with a height-adjusting threaded rod for adjusting the slider, the lower friction wheel is rotatably connected to the side wall of the housing, and the bottom of the housing is provided with a sensor device that is matched and connected to the rotating shaft of the lower friction wheel. The sensor device is used for cable metering.

[0010] Preferably, the screw is located at the bottom of the support plate, and a crank is fixed to the end of the screw away from the positioning seat.

[0011] Preferably, the thickness of the turntable is the same as the thickness of the sliding block.

[0012] Preferably, partitions are fixed on both the left and right sides of the housing, and a cover is provided on the housing, which can be snapped together with the two partitions.

[0013] Preferably, the positioning mechanism further includes two support blocks, which are symmetrically fixed on the turntable. Each support block is equipped with a matching rod. The support block has a round hole that matches the rod, and the support plate has a through hole that matches the rod. The lower end of the rod can pass through the round hole and the through hole and is threadedly connected to a knob block.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] This invention features two housings, each equipped with a measuring wheel for cable metering. The two housings can be rotated and adjusted via a turntable, which is then fixed in place by a positioning mechanism. This allows for easy maintenance or replacement when necessary; simply rotating the two housings allows the other housing to switch positions and continue cable metering via the other measuring wheel. This effectively avoids prolonged downtime and minimizes disruption to normal operations. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is the first axonometric drawing of this utility model;

[0018] Figure 2 This is the second axonometric drawing of the present invention;

[0019] Figure 3 for Figure 2 A magnified view of a section at point A in the middle;

[0020] Figure 4 This is a schematic diagram of the structure of the cover of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0022] Figure 6 This is a schematic diagram of the structure of one embodiment of the present utility model.

[0023] In the diagram: 1. Column; 2. Turntable; 3. Shell; 4. Positioning seat; 5. Support plate; 6. Screw; 7. Sliding block; 8. Upper friction wheel; 9. Lower friction wheel; 10. Partition plate; 11. Cover; 12. Support block; 13. Insert rod; 14. Knob block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] Example 1

[0027] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 A cable metering device includes a column 1, which provides a stable platform for supporting components mounted on it. A support plate 5 is fixed to the top of the column 1. A turntable 2 is rotatably mounted on the upper side of the support plate 5. Two housings 3 are symmetrically fixed to the upper side of the turntable 2. The support plate 5 stably supports the two housings 3, and the two housings 3 can be rotated and adjusted via the turntable 2, allowing them to interchange positions. Each housing 3 is equipped with a measuring wheel metering structure. The support plate 5 has a positioning mechanism that matches the turntable 2. After the turntable 2 rotates, it can be positioned by the positioning mechanism, thus fixing the two housings 3 as a whole. The positioning mechanism includes a positioning seat 4 fixed to the bottom of the support plate 5. A screw 6 is horizontally rotatably connected to the positioning seat 4. A sliding block 7 is horizontally slidable along the edge of the support plate 5, meaning a slide rail is fixed to the side of the support plate 5. The sliding block 7 slides and matches the slide rail, and is constrained by the slide rail. The screw 6 is threaded through the sliding block 7. Two grooves are symmetrically provided on the turntable 2, allowing the sliding block 7 to insert and match into the grooves. By rotating the screw 6, the sliding block 7 can be driven to move. When the sliding block 7 is inserted into the groove, the turntable 2 can be positioned, thereby restricting the rotation of the turntable 2, which achieves the positioning of the two housings 3.

[0028] For the above example, those skilled in the art should know that when implementing the above technical solution, the bottom of the column 1 can be stably fixed to the ground by anchor bolts, that is, the bottom of the column 1 is provided with a base plate, and the base plate is provided with slots for setting anchor bolts.

[0029] As a technical optimization of this utility model, the measuring wheel metering structure includes an upper friction wheel 8 and a lower friction wheel 9, which are arranged vertically. The cable body can pass between the upper friction wheel 8 and the lower friction wheel 9. That is, the cable body to be measured is wound up using existing pulling equipment, wherein the cable body is positioned between the upper friction wheel 8 and the lower friction wheel 9. When the cable body is pulled, it can drive the upper friction wheel 8 and the lower friction wheel 9 to rotate.

[0030] As a technical optimization of this utility model, a slider is slidably provided inside the housing 3. The upper friction wheel 8 is rotatably connected to the side of the slider. The top of the housing 3 is provided with a height-adjusting threaded rod for adjusting the slider. The lower friction wheel 9 is rotatably connected to the side wall of the housing 3. The bottom of the housing 3 is provided with a sensor device that matches and is connected to the rotating shaft of the lower friction wheel 9. That is, the rotating shaft of the lower friction wheel 9 drives the second bevel gear to rotate through the first bevel gear, and the second bevel gear drives the rotating wheel inside the sensor device to rotate. The sensor device is used for cable metering. That is, the sensor device measures the length of the cable body by measuring the rotation of the lower friction wheel 9, thereby achieving the effect of cable metering. By adjusting the slider against the upper friction wheel 8, sufficient pressure can be ensured between the upper friction wheel 8 and the lower friction wheel 9, maintaining effective frictional contact between the cable body and the upper and lower friction wheels 8 and 9, reducing the risk of slippage.

[0031] For the above example, those skilled in the art should know that when implementing the above technical solution, the sensor device is a Hall sensor. Hall sensors are usually used in combination with magnets. When the rotating shaft of the lower friction wheel 9 drives the rotating wheel inside the sensor device to rotate, the magnet fixed on the rotating wheel periodically approaches / moves away from the Hall sensor, generating pulse signals. By counting the number of pulses and combining it with the circumference of the guide wheel, the cable length can be calculated.

[0032] For the above example, those skilled in the art should know that when implementing the above technical solution, the upper friction wheel 8 and the lower friction wheel 9 are measuring wheels.

[0033] As a technical optimization of this utility model, the screw 6 is located at the bottom of the support plate 5, and a rocker handle is fixed at the end of the screw 6 away from the positioning seat 4, which facilitates the rotation of the screw 6.

[0034] As a technical optimization of this utility model, the thickness of the turntable 2 is the same as the thickness of the sliding block 7.

[0035] As a technical optimization of this utility model, partitions 10 are fixed on both the left and right sides of the housing 3, and a cover 11 is provided on the housing 3. The cover 11 can be snapped together with the two partitions 10. When the cover 11 is set, the cover 11, together with the two partitions 10 and the corresponding housing 3, can wrap the housing 3 and all its internal components inside, which can effectively protect and prevent dust.

[0036] The working principle is as follows:

[0037] In use, the two housings 3 can be rotated and adjusted via the turntable 2. The two housings 3 can be interchanged. After the interchange, the sliding block 7 can be moved by rotating the screw 6, so that the sliding block 7 inserts into the groove, thereby positioning the turntable 2 and restricting its rotation, thus achieving the positioning of the two housings 3. The measuring wheel metering structure on the housing 3 can perform normal cable metering operations. That is, the cable body to be measured is wound up by existing pulling equipment, with the cable body positioned between the upper friction wheel 8 and the lower friction wheel 9. When the cable body is pulled, it can drive the upper friction wheel 8 and the lower friction wheel 9 to rotate. The rotation of the lower friction wheel 9 causes the sensor device to perform the measurement operation.

[0038] In use, the measuring wheel metering structure on one side of the housing 3 can perform normal cable metering operations at its corresponding workstation. When malfunctions or significant wear occur during prolonged use, requiring maintenance or replacement, the two housings 3 can be rotated to swap positions, allowing the other housing 3 to continue cable metering via the other measuring wheel metering structure. Subsequent maintenance or replacement operations can then be performed. Rotating the two housings 3 effectively avoids excessive downtime, minimizing disruption to normal operations. Furthermore, both housings 3 and their corresponding measuring wheel metering structures can perform cable metering operations simultaneously, providing two workstations.

[0039] Example 2

[0040] Reference Figure 5 and Figure 6 The difference between this embodiment and Embodiment 1 is that:

[0041] The positioning mechanism also includes two support blocks 12, which are symmetrically fixed on the turntable 2. Each support block 12 is equipped with a rod 13. The support block 12 has a round hole that matches the rod 13, and the support plate 5 has a through hole that matches the rod 13. The lower end of the rod 13 can pass through the round hole and the through hole and is threadedly connected to a knob block 14. After the turntable 2 is rotated and adjusted, the round holes of the two support blocks 12 of the turntable 2 are aligned with the two through holes of the support plate 5. At this time, the two rods 13 can be inserted and positioned in sequence, that is, the lower end of the rod 13 passes through the round hole and the through hole and is threadedly tightened to the knob block 14, thereby realizing the positioning and fixation of the turntable 2 and the support plate 5.

[0042] The working principle is as follows:

[0043] The two housings 3 can be rotated. After the rotation, the round holes on the two support blocks 12 of the rotating turntable 2 are aligned with the two through holes of the support plate 5. Then, the two insert rods 13 can be inserted and positioned in sequence. That is, the lower end of the insert rod 13 passes through the round hole and the through hole and the knob block 14 is screwed on, thereby fixing the turntable 2 and the support plate 5, that is, positioning the two housings 3.

[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A cable metering device, comprising a column (1), characterized in that, The column (1) is fixed with a support plate (5) at the top. A turntable (2) is rotatably mounted on the upper side of the support plate (5). Two housings (3) are symmetrically fixed on the upper side of the turntable (2). Both housings (3) are equipped with measuring wheel metering structures. The support plate (5) is equipped with a positioning mechanism that matches the turntable (2). The positioning mechanism includes a positioning seat (4) fixed to the bottom of the support plate (5), a screw (6) is horizontally rotatably connected to the positioning seat (4), a sliding block (7) is horizontally slidably provided on the edge of the support plate (5), the screw (6) is threaded through the sliding block (7), two grooves are symmetrically provided on the turntable (2), and the sliding block (7) can be inserted and matched with the groove.

2. The cable meter counting device according to claim 1, characterized in that, The measuring wheel metering structure includes an upper friction wheel (8) and a lower friction wheel (9), which are arranged vertically, and the cable body can pass between the upper friction wheel (8) and the lower friction wheel (9).

3. The cable meter counting device according to claim 2, characterized in that, The housing (3) has a slider inside, the upper friction wheel (8) is rotatably connected to the side of the slider, the top of the housing (3) is provided with a height adjustment threaded rod for adjusting the slider, the lower friction wheel (9) is rotatably connected to the side wall of the housing (3), and the bottom of the housing (3) is provided with a sensor device that matches and is connected to the rotating shaft of the lower friction wheel (9). The sensor device is used for cable metering.

4. The cable meter counting device according to claim 1, characterized in that, The screw (6) is located at the bottom of the support plate (5), and a rocker arm is fixed to the end of the screw (6) away from the positioning seat (4).

5. A cable meter counting device according to claim 1, characterized in that, The thickness of the turntable (2) is the same as the thickness of the sliding block (7).

6. A cable meter counting device according to claim 1, characterized in that, The shell (3) is fixed with partitions (10) on both the left and right sides, and the shell (3) is provided with a cover (11), which can be snapped to the two partitions (10).

7. A cable meter counting device according to claim 1, characterized in that, The positioning mechanism also includes two support blocks (12), which are symmetrically fixed on the turntable (2). Each support block (12) is equipped with a rod (13). The support block (12) has a round hole that matches the rod (13). The support plate (5) has a through hole that matches the rod (13). The lower end of the rod (13) can pass through the round hole and the through hole and is threadedly connected to a knob block (14).