Nondestructive testing device for cracks of steel tank

Abstract

The utility model relates to the technical field of steel tanks, in particular to a nondestructive testing device for cracks of a steel tank, which comprises a workbench, a rotating component, a positioning component and a detecting component, a support frame is fixedly arranged on the upper surface of the workbench, a motor is fixedly arranged on the upper surface of the support frame, and a rotating rod is fixedly arranged at the output end of the motor. The detection assembly comprises the first scanning probe, the control panel and the like, the rotating rod, the connecting block and the moving rod are matched to drive the transverse rod and the steel tank body to rotate, the first scanning probe and the second scanning probe are used for detecting the inside and the outside of the steel tank body, and the detection efficiency of the steel tank body is improved; the two threaded rods rotate at the two ends of the supporting frame and are attracted together through the two magnetic attraction blocks, the two rotating blocks are fixed to the two ends of the supporting frame, the two clamping blocks are fixed to the two ends of the steel tank body correspondingly, and the steel tank body is conveniently limited.

Description

Technical Field

[0001] This utility model relates to the field of steel tank technology, specifically a non-destructive testing device for steel tank cracks. Background Technology

[0002] Stainless steel storage tanks are a type of storage tank, and there are two types: vertical stainless steel tanks and horizontal stainless steel tanks.

[0003] In the prior art, such as the non-destructive testing steel molten tank proposed in patent application number "CN202121131907.3", a tank body, a support frame, a welding plate and a testing control mechanism are included. The outer wall of the tank body near the bottom end is fixedly connected to the support frame. A connecting pipe is opened on the outer wall of the tank body. A fitting plate is provided on the outer wall of the top end of the tank body, and an annular plate is fixedly connected to the inner wall of the bottom end of the fitting plate. The length of the fitting plate is longer than that of the annular plate, and a snap-fit ​​groove is formed between the fitting plate and the annular plate.

[0004] However, in the aforementioned patent, the molten steel tank needs to be fixed on the operating table for non-destructive testing, and the tank cannot be rotated. This lacks the function of performing non-destructive testing on the molten steel tank from all angles, which affects the efficiency of the molten steel tank testing. Utility Model Content

[0005] The purpose of this invention is to provide a non-destructive testing device for cracks in steel tanks, so as to solve the problems mentioned in the background art.

[0006] The objective of this utility model can be achieved through the following technical solutions:

[0007] A non-destructive testing device for cracks in steel cans includes a worktable, a rotating assembly, a positioning assembly, and a testing assembly. A support frame is fixedly mounted on the upper surface of the worktable, and the rotating assembly includes a motor, which is fixedly mounted on the upper surface of the support frame.

[0008] A rotating rod is fixedly installed at the output end of the motor. The rotating rod is rotatably installed inside the support frame. A connecting block is fixedly installed at the lower end of the rotating rod. A moving rod is slidably installed inside the connecting block. A crossbar is slidably installed inside the moving rod. A first limiting block is fixedly installed at both ends of the crossbar. A second limiting block is installed below each of the two first limiting blocks.

[0009] Preferably, the first and second limiting blocks have two positioning bolts on their internal threads, and the steel tank body is slidably disposed between the first and second limiting blocks.

[0010] Preferably, the positioning component includes threaded rods, two threaded rods are respectively threaded at both ends of the support frame, a rotating block is fixedly provided at one end of each of the two threaded rods, a clamping block is fixedly provided at the other end of each of the two threaded rods, and the two clamping blocks are respectively slidably provided at both ends of the steel tank body.

[0011] Preferably, a sliding block is fixedly provided on one side of each of the two rotating blocks, and sliding grooves are provided at both ends of the support frame. The two sliding blocks are respectively slidably disposed inside the two sliding grooves, and magnetic blocks are fixedly provided at both ends of the support frame and on one side of the two rotating blocks.

[0012] Preferably, the detection component includes a first scanning probe, which is fixedly disposed inside a clamping block and disposed inside the main body of the steel tank.

[0013] Preferably, control plates are provided on both sides of the support frame, and a second scanning probe is fixedly provided on one side of each of the two control plates. Insert rods are threaded on both ends of the two control plates, and one end of each pair of insert rods is threaded inside the support frame.

[0014] The beneficial effects of this utility model are:

[0015] This invention improves the efficiency of steel tank body inspection by using a rotating component including a motor and a rotating rod, and a detection component including a first scanning probe and a control board. The rotating rod, connecting block, and moving rod work together to rotate the crossbar and the main body of the steel tank. The first and second scanning probes detect the inside and outside of the steel tank body. The positioning component includes a threaded rod and a rotating block. Rotating the rotating block causes the two threaded rods to rotate at both ends of the support frame. Two magnetic blocks attract the rotating blocks together, fixing them to both ends of the support frame. Two clamping blocks are then fixed to both ends of the steel tank body, facilitating the limiting of the steel tank body's position. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the workbench and support frame structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the control board and the second scanning probe of this utility model;

[0020] Figure 4 This is a schematic diagram of the rotating rod and connecting block structure of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the second limiting block and positioning bolt of this utility model;

[0022] Figure 6 This is a schematic diagram of the clamping block and sliding block structure of this utility model.

[0023] The attached figures are labeled as follows:

[0024] 1. Workbench; 2. Support frame; 3. Motor; 4. Rotating rod; 5. Connecting block; 6. Moving rod; 7. Crossbar; 8. First limit block; 9. Second limit block; 10. Positioning bolt; 11. Steel tank body; 12. Threaded rod; 13. Rotating block; 14. Sliding block; 15. Sliding groove; 16. Magnetic block; 17. Clamping block; 18. First scanning probe; 19. Control board; 20. Second scanning probe; 21. Insertion rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] A non-destructive testing device for cracks in steel cans includes a workbench 1, a rotating assembly, a positioning assembly, and a testing assembly. A support frame 2 is fixedly mounted on the upper surface of the workbench 1. The rotating assembly includes a motor 3, which is fixedly mounted on the upper surface of the support frame 2.

[0027] A rotating rod 4 is fixedly installed at the output end of the motor 3. The rotating rod 4 is rotatably installed inside the support frame 2. A connecting block 5 is fixedly installed at the lower end of the rotating rod 4. A moving rod 6 is slidably installed inside the connecting block 5. A crossbar 7 is slidably installed inside the moving rod 6. A first limiting block 8 is fixedly installed at both ends of the crossbar 7. A second limiting block 9 is installed below each of the two first limiting blocks 8.

[0028] like Figure 1 , Figure 4 and Figure 5 Since the motor 3 is fixed on the upper surface of the support frame 2, the output end of the motor 3 drives the rotating rod 4 to rotate inside the support frame 2. The rotating rod 4 drives the connecting block 5 to rotate, so that the connecting block 5 moves up and down on the outer surface of the moving rod 6, so that the moving rod 6 slides on the outer surface of the crossbar 7, and the crossbar 7 drives the two first limit blocks 8 to rotate.

[0029] The first limiting block 8 and the second limiting block 9 have two positioning bolts 10 on their internal threads, and the steel tank body 11 is slidably disposed between the first limiting block 8 and the second limiting block 9.

[0030] like Figure 4 and Figure 5 Since the main body 11 of the steel tank is located between the first limiting block 8 and the second limiting block 9, the first limiting block 8 is fixed above the second limiting block 9 by the positioning bolt 10.

[0031] The positioning assembly includes threaded rods 12, two threaded rods 12 are respectively threaded at both ends of the support frame 2, one end of each threaded rod 12 is fixedly provided with a rotating block 13, and the other end of each threaded rod 12 is fixedly provided with a clamping block 17, and the two clamping blocks 17 are respectively slidably provided at both ends of the steel tank body 11.

[0032] like Figure 2 and Figure 4 By rotating the rotating block 13, the two threaded rods 12 are threaded into the two ends of the support frame 2, and the two clamping blocks 17 are fixed to the two ends of the steel tank body 11.

[0033] A sliding block 14 is fixedly provided on one side of each of the two rotating blocks 13. A sliding groove 15 is provided at both ends of the support frame 2. The two sliding blocks 14 are slidably disposed inside the two sliding grooves 15 respectively. A magnetic block 16 is fixedly provided at both ends of the support frame 2 and on one side of each of the two rotating blocks 13.

[0034] like Figure 2 and Figure 4 When the two clamping blocks 17 are fixed at both ends of the steel tank body 11, the sliding block 14 slides inside the sliding groove 15, causing the two magnetic blocks 16 to be attracted together, and the two rotating blocks 13 are fixed at both ends of the support frame 2 respectively.

[0035] The detection assembly includes a first scanning probe 18, which is fixedly disposed inside a clamping block 17 and disposed inside the steel tank body 11.

[0036] like Figure 4 and Figure 6 When the first scanning probe 18 is placed inside the steel tank body 11, the inside of the steel tank body 11 is inspected.

[0037] Control plates 19 are provided on both sides of the support frame 2. A second scanning probe 20 is fixedly provided on the opposite side of the two control plates 19. Insert rods 21 are threaded on both ends of the two control plates 19. One end of each pair of insert rods 21 is threaded inside the support frame 2.

[0038] like Figure 2 and Figure 3 Insert the plug rod 21 into the interior of the two control plates 19 and the support frame 2, and use the second scanning probe 20 on one side of the two control plates 19 to detect the outer surface of the steel tank body 11.

[0039] The working principle of the non-destructive testing device for cracks in steel tanks provided by this utility model is as follows:

[0040] The steel tank body 11 is placed between the first limiting block 8 and the second limiting block 9. The positioning bolt 10 is threaded into the first limiting block 8 and the second limiting block 9 to fix the position of the steel tank body 11. By rotating the two rotating blocks 13, the two threaded rods 12 rotate at both ends of the support frame 2, causing the two sliding blocks 14 to slide on the inner side of the sliding groove 15, and causing the two magnetic blocks 16 to be attracted together. The two clamping blocks 17 are fixed at both ends of the steel tank body 11. The inner side of the steel tank body 11 is detected by the first scanning probe 18. The rotating rod 4 and the connecting block 5 are rotated by the output end of the motor 3, causing the connecting block 5 to slide on the upper surface of the moving rod 6, and causing the moving rod 6 to slide on the outer surface of the crossbar 7, thus rotating the steel tank body 11. The two control plates 19 are fixed on the upper surface of the workbench 1 by the insertion rod 21. The outer surface of the steel tank body 11 is detected by the second scanning probe 20.

[0041] Compared with related technologies, the non-destructive testing device for steel tank cracks provided by this utility model has the following beneficial effects:

[0042] Since the rotating component of this utility model includes a motor 3 and a rotating rod 4, and the detection component includes a first scanning probe 18 and a control board 19, the rotating rod 4, the connecting block 5 and the moving rod 6 work together to drive the crossbar 7 and the steel tank body 11 to rotate. The first scanning probe 18 and the second scanning probe 20 are used to detect the inside and outside of the steel tank body 11, thereby improving the detection efficiency of the steel tank body 11.

[0043] Since the positioning assembly includes threaded rods 12 and rotating blocks 13, by rotating the rotating blocks 13, the two threaded rods 12 rotate at both ends of the support frame 2. They are attracted together by the two magnetic blocks 16, and the two rotating blocks 13 are fixed at both ends of the support frame 2. The two clamping blocks 17 are fixed at both ends of the steel tank body 11, which facilitates the limiting of the steel tank body 11.

[0044] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A non-destructive testing device for cracks in a steel tank, comprising a worktable (1), a rotating assembly, a positioning assembly and a testing assembly, characterized in that, The upper surface of the workbench (1) is fixedly provided with a support frame (2), and the rotating assembly comprises a motor (3) fixedly arranged on the upper surface of the support frame (2). The output end of the motor (3) is fixedly provided with a rotating rod (4), the rotating rod (4) is rotatably arranged in the support frame (2), the lower end of the rotating rod (4) is fixedly provided with a connecting block (5), the connecting block (5) is slidably provided with a moving rod (6) in the inside, the moving rod (6) is slidably provided with a cross rod (7) in the inside, the two ends of the cross rod (7) are fixedly provided with first limiting blocks (8), and the lower sides of the two first limiting blocks (8) are provided with second limiting blocks (9).

2. The apparatus of claim 1, wherein, The inside of the first limiting block (8) and the second limiting block (9) is screwedly provided with two positioning bolts (10), and the steel tank body (11) is slidably arranged between the first limiting block (8) and the second limiting block (9).

3. The apparatus of claim 2, wherein, The positioning assembly comprises two threaded rods (12), the two threaded rods (12) are screwedly arranged at the two ends of the support frame (2), one end of each of the two threaded rods (12) is fixedly provided with a rotating block (13), and the other end of each of the two threaded rods (12) is fixedly provided with a clamping block (17).

4. The apparatus of claim 3, wherein the apparatus further comprises a plurality of magnets disposed on the first and second rollers. The side of each of the two rotating blocks (13) is fixedly provided with a sliding block (14), the two ends of the support frame (2) are both provided with sliding grooves (15), the two sliding blocks (14) are slidably arranged in the inner sides of the two sliding grooves (15), and the two ends of the support frame (2) and the side of each of the two rotating blocks (13) are both fixedly provided with magnetic attraction blocks (16).

5. The apparatus of claim 3, wherein, The detection assembly comprises a first scanning probe (18), the first scanning probe (18) is fixedly arranged in the inside of one clamping block (17), and the first scanning probe (18) is arranged in the inside of the steel tank body (11).

6. The apparatus of claim 1, wherein, The two sides of the support frame (2) are both provided with control panels (19), the opposite sides of the two control panels (19) are both fixedly provided with second scanning probes (20), the two ends of the two control panels (19) are both screwedly provided with inserting rods (21), and one end of each of the two pairs of inserting rods (21) is screwedly arranged in the inside of the support frame (2).

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