Automatic butt-joint electricity and water connection tight locking switching mechanism

By designing an automatic docking, power connection, water connection, and tight locking transfer mechanism, the problem of insufficient positioning in battery charging and discharging equipment was solved, realizing automated production, improving equipment adaptability and formation efficiency, reducing costs, and enhancing product quality.

CN223966622UActive Publication Date: 2026-03-03NEWARE TECH LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing electric vehicle battery charging and discharging equipment cannot effectively locate the length and width of square and pouch batteries, resulting in poor equipment adaptability, low formation efficiency, low water cooling system efficiency, and the risk of electric shock due to manual operation.

Method used

Design an automatic docking, electrical connection, water connection, and tight locking adapter mechanism, including a clamp adapter base plate, a clamp adapter support plate, a cylinder assembly, a clamp adapter probe assembly, and a clamp adapter component. The cylinder assembly drives the probe to automatically engage or disengage, achieving automated charging and discharging and preventing the risk of electric shock from manual operation.

Benefits of technology

Automated production has been achieved, which has improved equipment adaptability and formation efficiency, reduced defects caused by human factors, improved product quality and reduced costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic butt-joint electricity-water-receiving tight locking switching mechanism, which is applied to charging and discharging clamp equipment integrating pressurization, heating and water cooling of a manual square battery or a double-outlet tab soft package battery and comprises a clamp switching bottom plate, a clamp switching supporting plate, an air cylinder assembly, a clamp switching probe assembly and a clamp switching piece part. And the air cylinder assembly comprises a first air cylinder mounting plate, an ultrathin air cylinder, an air cylinder fixing plate, an air cylinder supporting plate, a second air cylinder mounting plate and an air cylinder. The beneficial effects of the utility model lie in that a probe on the clamp switching probe assembly is automatically attached to and cuts off a clamp on charging and discharging clamp equipment; the contact probe can be automatically separated from or tightly attached to the contact probe, the electric shock danger caused by manual operation is prevented, the automation degree is high, the working procedures of operators are reduced, automatic production can be realized, the badness caused by human factors is reduced, the productivity is improved, the product quality is improved, and meanwhile, the cost is greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to an automatic docking, water connection, tight locking and transfer mechanism for a charging and discharging fixture device for manual square batteries or dual-outlet soft-pack batteries that integrates pressurization-heating-water cooling. Background Technology

[0002] In recent years, with the increasing popularity of electric vehicles, the technical requirements for electric vehicle batteries, such as rapid replacement, fast charging, and battery safety, have also gradually increased. Currently, the common electric vehicle battery is placed entirely in an independent storage space, using a sensing module for temperature monitoring. This structural design still has significant shortcomings, such as poor heat dissipation performance. Although it can effectively monitor the battery, it cannot fundamentally improve heat dissipation performance and reduce safety hazards. In the automated production process of square or pouch batteries, the fixtures should also change with the length of the battery after the shape is changed. In order to facilitate the positioning of the battery without changing the fixture, it is necessary to position the battery according to its length and width and to allow it to be inserted into the fixture channel. However, existing equipment cannot position the length and width of the battery, resulting in poor equipment adaptability, low formation efficiency, and low efficiency of the water cooling system. Summary of the Invention

[0003] The purpose of this utility model is to solve the above-mentioned technical problems by providing a novel automatic docking and water-connecting tightly locking adapter mechanism for manual square batteries or dual-tab soft-pack batteries that integrates pressurization-heating-water cooling. This mechanism automatically engages and disengages the clamps on the charging / discharging fixture via probes on the clamp adapter probe assembly. When high-current charging / discharging tests are performed, it can automatically detach from or engage with the contact probes, preventing electric shock hazards from manual operation. Furthermore, it achieves a high degree of automation, reduces operator steps, enables automated production, reduces defects caused by human factors, increases production capacity, improves product quality, and significantly reduces costs.

[0004] This utility model is achieved through the following technical solution:

[0005] An automatic docking and water connection tight-locking adapter mechanism includes a clamp adapter base plate, a clamp adapter support plate, a cylinder assembly, a clamp adapter probe assembly, and a clamp adapter component. The clamp adapter base plate has several clamp adapter support plates, and the cylinder assembly is mounted on each clamp adapter support plate. The clamp adapter probe assembly is located above the cylinder assembly, and the clamp adapter component is located below the clamp adapter probe assembly. The cylinder assembly includes a first cylinder mounting plate, an ultra-thin cylinder, a cylinder fixing plate, a cylinder support plate, and a second cylinder mounting plate. The first cylinder mounting plate is mounted on the fixture adapter base plate and is fixedly connected to the fixture adapter base plate through a fixture adapter support plate. An ultra-thin cylinder is provided on the upper part of the first cylinder mounting plate, and the output shaft of the ultra-thin cylinder is connected to the fixture adapter probe assembly. A cylinder fixing plate is provided in the middle of the first cylinder mounting plate, and a second cylinder mounting plate is provided at the front end of the cylinder fixing plate. The second cylinder mounting plate is fixedly connected to the cylinder fixing plate through a cylinder support plate, and a cylinder is provided on one side of the second cylinder mounting plate.

[0006] Furthermore, it also includes a needle plate support assembly, which is installed on both sides of the first cylinder mounting plate. The needle plate support assembly includes a needle plate support seat, a needle plate mounting plate, and a needle plate. The needle plate support seat is installed on both sides of the first cylinder mounting plate. The front end of the needle plate support seat is provided with a mounting plate groove. The needle plate mounting plate is embedded in the mounting plate groove at the front end of the needle plate support seat. The needle plate mounting plate is provided with a needle plate.

[0007] As a further step, the upper two sides of the first cylinder mounting plate are provided with adapter probe mounting holes, and the lower two sides of the first cylinder mounting plate are provided with adapter mounting holes.

[0008] As a further step, the fixture-adaptor probe assembly includes a probe adapter plate, a probe, a probe guide rod, and a probe guide sleeve. One end of the probe guide rod passes through the probe mounting holes on both sides of the upper part of the first cylinder mounting plate and connects to the probe adapter plate. The other end of the probe guide rod extends outside the upper part of the first cylinder mounting plate. A probe guide sleeve is fitted onto the probe guide rod. The probe adapter plate has a plurality of probe through holes in the middle part, and the probe is installed in the probe through holes in the middle part of the probe adapter plate.

[0009] As a further step, the clamp adapter component includes an upper pressure plate, a lower pressure plate, a clamp adapter, a water connector, an adapter guide rod, and an adapter guide sleeve. One end of the adapter guide rod is inserted into the adapter mounting holes on both sides of the lower part of the first cylinder mounting plate and connected to the upper pressure plate. The other end of the adapter guide rod extends outside the lower part of the first cylinder mounting plate. An adapter guide sleeve is fitted onto the adapter guide rod. The upper pressure plate has adapter mounting grooves at both ends. The clamp adapter is embedded in the adapter mounting grooves at both ends of the upper pressure plate. The lower pressure plate seamlessly connects and fastens the clamp adapter to the upper pressure plate. One end of the clamp adapter is connected to a water connector.

[0010] As a further step, the bottom of the fixture adapter plate is provided with a pad.

[0011] As a further step, a positioning groove is provided in the middle of the second cylinder mounting plate.

[0012] The beneficial effects of this utility model are as follows: the probes on the clamp-to-probe assembly automatically attach to and cut off the clamps on the charging and discharging fixture equipment. When a large current is used for charging and discharging testing, it can automatically detach from or attach to the contact probes, preventing the risk of electric shock caused by manual operation. It also achieves a high degree of automation, reduces the number of manual steps, enables automated production, reduces defects caused by human factors, increases production capacity, improves product quality, and greatly reduces costs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the automatic docking, power connection, water connection, tight locking, and transfer mechanism of this utility model;

[0014] Figure 2 This is an exploded structural diagram of the automatic docking, power connection, water connection, tight locking, and transfer mechanism of this utility model;

[0015] Figure 3 This is a schematic diagram of the cylinder assembly structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the cylinder assembly structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the fixture-adaptor probe assembly structure of this utility model;

[0018] Figure 6 This is an exploded view of the clamp-transfer probe assembly of this utility model;

[0019] Figure 7 This is a schematic diagram of the structure of the clamp adapter component of this utility model;

[0020] Figure 8 This is an exploded structural diagram of the clamp adapter component of this utility model;

[0021] Figure 9 This is a schematic diagram of the needle plate support assembly structure of this utility model;

[0022] Figure 10 This is an exploded view of the needle plate support assembly of this utility model;

[0023] Reference numerals: 1. Fixture adapter base plate; 11. Pad plate; 2. Fixture adapter support plate; 3. Cylinder assembly; 31. First cylinder mounting plate; 310. Adapter probe mounting hole; 311. Adapter mounting hole; 32. Ultra-thin cylinder; 33. Cylinder fixing plate; 34. Cylinder support plate; 35. Second cylinder mounting plate; 350. Positioning groove; 36. Cylinder; 37. Needle plate support assembly; 370. Needle plate support seat; 3701 371. Mounting plate groove; 372. Needle plate mounting plate; 4. Fixture adapter probe assembly; 41. Probe adapter plate; 410. Probe through hole; 42. Probe; 43. Probe guide rod; 44. Probe guide sleeve; 5. Fixture adapter component; 51. Upper pressure plate; 510. Adapter mounting groove; 52. Lower pressure plate; 53. Fixture adapter; 54. Water connector; 55. Adapter guide rod; 56. Adapter guide sleeve. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments:

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0026] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0027] For reference Figures 1-10As shown, an automatic docking and water connection tight-locking adapter mechanism includes a clamping adapter base plate 1, a clamping adapter support plate 2, a cylinder assembly 3, a clamping adapter probe assembly 4, and a clamping adapter component 5. The clamping adapter base plate 1 has several clamping adapter support plates 2, and the clamping adapter support plates 2 have cylinder assemblies 3. The clamping adapter probe assembly 4 is located above the cylinder assembly 3, and the clamping adapter component 5 is located below the clamping adapter probe assembly 4. The cylinder assembly 3 includes a first cylinder mounting plate 31, an ultra-thin cylinder 32, a cylinder fixing plate 33, a cylinder support plate 34, and a second cylinder mounting plate 35. The cylinder 36 is mounted on the first cylinder mounting plate 31, which is fixedly connected to the fixture adapter base plate 1 via the fixture adapter support plate 2. The upper part of the first cylinder mounting plate 31 is provided with an ultra-thin cylinder 32, the output shaft of which is connected to the fixture adapter probe assembly 4. The middle part of the first cylinder mounting plate 31 is provided with a cylinder fixing plate 33, and the front end of the cylinder fixing plate 33 is provided with a second cylinder mounting plate 35. The second cylinder mounting plate 35 is fixedly connected to the cylinder fixing plate 33 via a cylinder support plate 34, and a cylinder 36 is provided on one side of the second cylinder mounting plate 35.

[0028] Preferably, the assembly also includes a needle plate support assembly 37, which is installed on both sides of the first cylinder mounting plate 31. The needle plate support assembly 37 includes a needle plate support seat 370, a needle plate mounting plate 371, and a needle plate 372. The needle plate support seat 370 is installed on both sides of the first cylinder mounting plate 31. The front end of the needle plate support seat 370 is provided with a mounting plate groove 3701. The needle plate mounting plate 371 is embedded in the mounting plate groove 3701 at the front end of the needle plate support seat 370. The needle plate 372 is provided on the needle plate mounting plate 371.

[0029] Preferably, the upper two sides of the first cylinder mounting plate 31 are provided with adapter probe mounting holes 310, and the lower two sides of the first cylinder mounting plate 31 are provided with adapter mounting holes 311.

[0030] Preferably, the clamp-to-probe assembly 4 includes a probe adapter plate 41, a probe 42, a probe guide rod 43, and a probe guide sleeve 44. One end of the probe guide rod 43 passes through the probe mounting holes 310 on both sides of the upper part of the first cylinder mounting plate 31 and is connected to the probe adapter plate 41. The other end of the probe guide rod 43 extends outside the upper part of the first cylinder mounting plate 31. The probe guide sleeve 44 is fitted onto the probe guide rod 43. The probe adapter plate 41 has a plurality of probe through holes 410 in the middle part. The probe 42 is installed in the probe through holes 410 in the middle part of the probe adapter plate 41.

[0031] Preferably, the clamp adapter component 5 includes an upper pressure plate 51, a lower pressure plate 52, a clamp adapter 53, a water connector 54, an adapter guide rod 55, and an adapter guide sleeve 56. One end of the adapter guide rod 55 is inserted into the adapter mounting holes 311 on both sides of the lower part of the first cylinder mounting plate 31 and connected to the upper pressure plate 51. The other end of the adapter guide rod 55 extends outside the lower part of the first cylinder mounting plate 31. The adapter guide sleeve 56 is fitted onto the adapter guide rod 55. The upper pressure plate 51 has adapter mounting grooves 510 at both ends. The clamp adapter 53 is embedded in the adapter mounting grooves 510 at both ends of the upper pressure plate 51. The lower pressure plate 52 seamlessly engages and fastens the clamp adapter 53 onto the upper pressure plate 51. One end of the clamp adapter 53 is connected to the water connector 54.

[0032] Preferably, the bottom of the clamp adapter base plate 1 is provided with a pad plate 11.

[0033] Preferably, the second cylinder mounting plate 35 has a positioning groove 350 in the middle.

[0034] Based on the disclosure and teachings of the above specification, those skilled in the art can make appropriate changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.

Claims

1. An automatic docking and water connection mechanism with tight locking, characterized in that: The device includes a fixture adapter base plate, a fixture adapter support plate, a cylinder assembly, a fixture adapter probe assembly, and a fixture adapter component. The fixture adapter base plate has several fixture adapter support plates, and each fixture adapter support plate has a cylinder assembly. A fixture adapter probe assembly is located above the cylinder assembly, and a fixture adapter component is located below the fixture adapter probe assembly. The cylinder assembly includes a first cylinder mounting plate, an ultra-thin cylinder, a cylinder fixing plate, a cylinder support plate, a second cylinder mounting plate, and a cylinder. The first cylinder mounting plate is mounted on the fixture adapter base plate and is fixedly connected to it via the fixture adapter support plates. An ultra-thin cylinder is located at the upper part of the first cylinder mounting plate, and its output shaft is connected to the fixture adapter probe assembly. A cylinder fixing plate is located in the middle of the first cylinder mounting plate, and a second cylinder mounting plate is located at the front end of the cylinder fixing plate. The second cylinder mounting plate is fixedly connected to the cylinder fixing plate via the cylinder support plate, and a cylinder is located on one side of the second cylinder mounting plate.

2. The automatic docking and water connection tight-locking adapter mechanism according to claim 1, characterized in that: It also includes a needle plate support assembly, which is installed on both sides of the first cylinder mounting plate. The needle plate support assembly includes a needle plate support seat, a needle plate mounting plate, and a needle plate. The needle plate support seat is installed on both sides of the first cylinder mounting plate. The front end of the needle plate support seat is provided with a mounting plate groove. The needle plate mounting plate is embedded in the mounting plate groove at the front end of the needle plate support seat. The needle plate is provided on the needle plate mounting plate.

3. The automatic docking and water connection tight-locking adapter mechanism according to claim 1, characterized in that: The first cylinder mounting plate has adapter probe mounting holes on both sides of its upper part, and adapter mounting holes on both sides of its lower part.

4. The automatic docking and water connection tight-locking adapter mechanism according to claim 3, characterized in that: The fixture-to-probe assembly includes a probe adapter plate, a probe, a probe guide rod, and a probe guide sleeve. One end of the probe guide rod passes through the probe mounting holes on both sides of the upper part of the first cylinder mounting plate and connects to the probe adapter plate. The other end of the probe guide rod extends outside the upper part of the first cylinder mounting plate. A probe guide sleeve is fitted onto the probe guide rod. The probe adapter plate has several probe through holes in the middle, and the probe is installed in the probe through holes in the middle of the probe adapter plate.

5. The automatic docking and water connection tight-locking adapter mechanism according to claim 3, characterized in that: The clamp adapter component includes an upper pressure plate, a lower pressure plate, a clamp adapter, a water connector, an adapter guide rod, and an adapter guide sleeve. One end of the adapter guide rod is inserted into the adapter mounting holes on both sides of the lower part of the first cylinder mounting plate and connected to the upper pressure plate. The other end of the adapter guide rod extends outside the lower part of the first cylinder mounting plate. An adapter guide sleeve is fitted onto the adapter guide rod. The upper pressure plate has adapter mounting grooves at both ends. The clamp adapter is embedded in the adapter mounting grooves at both ends of the upper pressure plate. The lower pressure plate seamlessly connects and fastens the clamp adapter to the upper pressure plate. One end of the clamp adapter is connected to a water connector.

6. The automatic docking and water connection tight-locking adapter mechanism according to claim 1, characterized in that: The bottom of the clamp adapter plate is provided with a pad.

7. The automatic docking and water connection tight-locking adapter mechanism according to claim 1, characterized in that: The second cylinder mounting plate has a positioning groove in the middle.