Negative-pressure transferring and capping equipment for medium-density battery

Abstract

The utility model discloses medium-density battery negative pressure transferring and capping equipment which comprises a supporting frame, a turnover structure is fixedly connected in the supporting frame, a battery to be capped is arranged on the upper surface of the turnover structure, a turnover speed reducer is fixedly connected to the outer surface of the turnover structure, and a turnover device is fixedly connected to the output end of the turnover speed reducer. According to the device, through the cooperative use of the overturning knot and the mounting structure, automatic overturning and capping of batteries can be realized, the vacuum chuck is manually operated, the capped batteries are transferred and stacked, the batteries can be connected to an existing production line more flexibly and reliably, and the problems that most of the batteries are manually overturned and capped, but medium-density batteries are large and heavy, and the cost is high are solved. In the prior art, large batteries often reach more than 50 kilograms, the labor is consumed, the working condition is bad, some automatic equipment can turn over the large batteries and automatically enter an oven, but the mechanism is large in action, large in occupied area and high in requirements for positioning precision and battery size.

Description

Technical Field

[0001] This utility model relates to the field of battery sealing, and in particular to a negative pressure transfer sealing device for medium-density batteries. Background Technology

[0002] In the industrial production of lead-acid batteries, the battery cover and the unsealed battery 8 need to be bonded together with glue. Generally, a certain amount of glue is injected into the glue groove of the battery cover, and then the unsealed battery 8 is flipped over to align with and bond with the glue groove of the battery cover. After that, the bonded battery is placed in an oven to cure the glue. This step is called sealing, and it is a necessary step in the assembly of valve-regulated lead-acid maintenance-free batteries.

[0003] Currently, most batteries are manually flipped over and capped. However, medium-density batteries are large and heavy, often weighing over 50 kilograms, which is very physically demanding and the working conditions are harsh. Some automatic equipment can flip large batteries and automatically put them into the oven, but the mechanism has large movements, occupies a large area, and has high requirements for positioning accuracy and battery size. Therefore, we propose a negative pressure transfer and capping device for medium-density batteries to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a medium-density battery negative pressure transfer and sealing device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A medium-density battery negative pressure transfer and sealing device includes a support frame. A flipping structure is fixedly connected inside the support frame. A battery to be sealed is placed on the upper surface of the flipping structure. A flipping reducer is fixedly connected to the outer surface of the flipping structure. A flipping device is fixedly connected to the output end of the flipping reducer. A pressing cylinder is fixedly connected to the outer surface of the flipping structure. A pressing device is fixedly connected to the output end of the pressing cylinder. The outer surface of the pressing device is fixedly connected to the outer surface of the battery to be sealed. A battery cover is provided inside the support frame. An installation structure is fixedly connected to the upper surface of the support frame. The installation structure includes two electric slide rails. An electric slider is slidably connected inside each electric slide rail. Multiple guide shafts are provided inside the electric slider. A servo motor is provided on the upper surface of the electric slider. A vertical cylinder is fixedly connected to the output end of the servo motor. The output end of the vertical cylinder is fixedly connected to the upper surface of the electric slider. A suction cup is fixedly connected to the outer surface of each guide shaft. A limit plate is fixedly connected to the upper surface of the support frame. A storage cabinet is fixedly connected inside the support frame.

[0007] In a further embodiment, a control structure is fixedly connected inside the support frame. The control structure includes a control box, and a control panel is provided on the outer surface of the control box. Multiple control buttons are fixedly connected to the outer surface of the control box.

[0008] In a further embodiment, the bottom surface of the support frame is fixedly connected to a plurality of support structures, each support structure including a support column, and the bottom surface of each support column is fixedly connected to a base.

[0009] In a further embodiment, a line protection structure is fixedly connected inside the support frame. The line protection structure includes a first mounting plate, and a first drag chain is mounted on the upper surface of the first mounting plate.

[0010] In a further embodiment, a line protection structure is fixedly connected inside the support frame. The line protection structure includes a second mounting plate, and a second drag chain is mounted on the outer surface of the second mounting plate.

[0011] In a further embodiment, a line protection structure is fixedly connected inside the support frame. The line protection structure includes a third mounting plate, and a third drag chain is fixedly connected to the upper surface of the third mounting plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This device, through the combined use of a flipping joint and an installation structure, can automatically flip and seal batteries. The sealed batteries are then transferred and stacked by a manual operation of a vacuum suction cup. This allows for more flexible and reliable integration into existing production lines. It solves the problem that currently, most batteries are flipped and sealed manually, but medium-density batteries are large and heavy, often weighing over 50 kilograms, which is very labor-intensive and the working conditions are harsh. Some automatic equipment can flip large batteries and automatically put them into the oven, but the mechanism has large movements, occupies a large area, and has high requirements for positioning accuracy and battery size. Attached Figure Description

[0014] Figure 1 A three-dimensional structural diagram of a medium-density battery negative pressure transfer and sealing device;

[0015] Figure 2 A side view of a medium-density battery negative pressure transfer and sealing device;

[0016] Figure 3 This is a top view of a medium-density battery negative pressure transfer and sealing device;

[0017] Figure 4 A bottom view of a medium-density battery negative pressure transfer and sealing device;

[0018] Figure 5This is a side sectional view of a medium-density battery negative pressure transfer and sealing device;

[0019] Figure 6 A top sectional view of a medium-density battery negative pressure transfer and sealing device;

[0020] Figure 7 In a medium-density battery negative pressure transfer and sealing device Figure 3 Enlarged structural diagram at point A in the middle.

[0021] In the diagram: 1. Support frame; 2. Support structure; 201. Support column; 202. Base; 3. Circuit protection structure; 301. First mounting plate; 302. First cable chain; 303. Second mounting plate; 304. Second cable chain; 305. Third mounting plate; 306. Third cable chain; 4. Control structure; 401. Control box; 402. Control panel; 403. Control button; 5. Flipping structure; 501. Battery to be covered; 502. Flipping reducer; 503. Flipping device; 504. Pressing device; 505. Pressing cylinder; 506. Battery cover; 6. Mounting structure; 601. Suction cup; 602. Servo motor; 603. Guide shaft; 604. Electric slide rail; 605. Electric slider; 606. Limit plate; 7. Storage cabinet. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-7 In this utility model, a medium-density battery negative pressure transfer and sealing device includes a support frame 1. A flipping structure 5 is fixedly connected inside the support frame 1. A battery 501 to be sealed is placed on the upper surface of the flipping structure 5. A flipping reducer 502 is fixedly connected to the outer surface of the flipping structure 5. A flipping device 503 is fixedly connected to the output end of the flipping reducer 502. A pressing cylinder 505 is fixedly connected to the outer surface of the flipping structure 5. A pressing device 504 is fixedly connected to the output end of the pressing cylinder 505. The outer surface of the pressing device 504 is fixedly connected to the outer surface of the battery to be sealed. A battery cover 506 is provided inside the support frame 1. An installation structure 6 is fixedly connected to the upper surface of the support frame 1. The installation structure 6 includes two electric slide rails 604. An electric slider 605 is slidably connected inside each electric slide rail 604. Multiple guide shafts 603 are provided inside the electric slider 605. A servo motor 602 is provided on the surface. The output end of the servo motor 602 is fixedly connected to a vertical cylinder. The output end of the vertical cylinder is fixedly connected to the upper surface of the electric slider 605. A suction cup 601 is fixedly connected to the outer surface of each guide shaft 603. A limit plate 606 is fixedly connected to the upper surface of the support frame 1. A storage cabinet 7 is fixedly connected inside the support frame 1. Through the above technical solution, the battery can be automatically flipped and capped. The vacuum suction cup 601 is operated manually to transfer and stack the capped battery. This can be more flexible and reliable to integrate into the existing production line. It solves the problem that most of the current method of manually flipping and capping batteries is not feasible. However, medium-density batteries are large and heavy, often weighing more than 50 kilograms, which is very labor-intensive and the working conditions are harsh. Some automatic equipment can flip large batteries and automatically put them into the oven, but the mechanism has large movements, occupies a large area, and has high requirements for positioning accuracy and battery size.

[0026] A control structure 4 is fixedly connected inside the support frame 1. The control structure 4 includes a control box 401. The outer surface of the control box 401 is provided with a control panel 402. Multiple control buttons 403 are fixedly connected to the outer surface of the control box 401. The above technical solution can facilitate the operator to better operate and control the device, increasing the convenience of the device. Multiple support structures 2 are fixedly connected to the bottom surface of the support frame 1. Each support structure 2 includes a support column 201. The bottom surface of each support column 201 is fixedly connected to a base 202. The above technical solution can provide support for the device, making the device more stable and increasing the stability of the device.

[0027] The support frame 1 is internally fixedly connected to a line protection structure 3, which includes a first mounting plate 301. A first cable chain 302 is mounted on the upper surface of the first mounting plate 301. The support frame 1 is internally fixedly connected to a line protection structure 3, which includes a second mounting plate 303. A second cable chain 304 is mounted on the outer surface of the second mounting plate 303. The support frame 1 is internally fixedly connected to a line protection structure 3, which includes a third mounting plate 305. A third cable chain 306 is fixedly connected to the upper surface of the third mounting plate 305. The above technical solution can protect the circuit of the device, increase the safety of the device, and avoid accidents.

[0028] The working principle of this utility model is as follows:

[0029] After the unsealed battery is conveyed to the flipping device 503, the power roller on the device will send it to the designated position. Once the battery is in place, the side clamping cylinder 505 will press the battery firmly. Then, the flipping device 503, driven by the flipping reducer 502, will rotate 180 degrees, with the battery opening facing downwards. After the battery is flipped, the glued battery cover 506 will be conveyed to the bottom of the battery by the flipping conveyor, aligning the glue tank with the joint of the battery sealant. Then, the flipping conveyor will rise, pressing the battery cover 506 and the battery tightly together. After the glue has initially hardened, the clamping cylinder 505 of the flipping device 503 will release the battery. At this time, the capped battery will fall onto the flipping conveyor, and the flipping process will continue. After the receiving device receives the battery, it falls and returns to its original position. At this point, the next process will pick up the battery, thus completing the battery flipping and capping process. The capped battery is then transported by the transfer device to the vacuum suction cup 601. A person holds the handle of the vacuum suction cup 601, adjusts its position, and presses the button. The servo motor 602 is activated, causing the entire suction cup 601 to descend along with the guide shaft 603 until the suction cup 601 contacts the bottom of the flipped battery. Then, the rise button is pressed, and the servo motor 602 drives the battery to rise through the suction cup 601. At the same time, the person adjusts the front, back, left, and right positions to place the battery in the designated position. Finally, the vacuum shut-off button is pressed, causing the vacuum suction cup 601 to release the battery, completing the battery placement.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A negative pressure transfer capping apparatus for mid-density batteries, comprising: Including the support frame (1), the inside fixed connection of support frame (1) has the turnover structure (5), the upper surface of turnover structure (5) is equipped with the battery (501) to be sealed, the outer surface of turnover structure (5) is fixedly connected with turnover speed reducer (502), the output end of turnover speed reducer (502) is fixedly connected with turnover device (503), the outer surface of turnover structure (5) is fixedly connected with the compression cylinder (505), the output end of compression cylinder (505) is fixedly connected with the compression device (504), the outer surface of compression device (504) is fixedly connected with the outer surface of the battery to be sealed, the inside of support frame (1) is equipped with battery cover (506), the upper surface of support frame (1) is fixedly connected with mounting structure (6), mounting structure (6) includes two electric slide rails (604), the inside of each electric slide rail (604) is slidably connected with electric sliding block (605), the inside of electric sliding block (605) is equipped with a plurality of guide shafts (603), the upper surface of electric sliding block (605) is equipped with servo motor (602), the output end of servo motor (602) is fixedly connected with vertical pneumatic cylinder, the output end of vertical pneumatic cylinder is fixedly connected with the upper surface of electric sliding block (605), the outer surface of each guide shaft (603) is fixedly connected with suction cup (601) in common, the upper surface of support frame (1) is fixedly connected with limit plate (606), the inside of support frame (1) is fixedly connected with storage cabinet (7).

2. A negative pressure transfer capping apparatus for a mid-density battery as defined in claim 1, wherein: The inside of support frame (1) is fixedly connected with control structure (4), control structure (4) includes control box (401), the outer surface of control box (401) is equipped with control panel (402), the outer surface of control box (401) is fixedly connected with a plurality of control buttons (403).

3. A negative pressure transfer capping apparatus for a mid- density battery as defined in claim 1, wherein: The bottom surface of support frame (1) is fixedly connected with a plurality of support structures (2), each support structure (2) includes support column (201), the bottom surface of each support column (201) is fixedly connected with base (202).

4. A negative pressure transfer capping apparatus for a mid- density battery as defined in claim 1, wherein: The inside of support frame (1) is fixedly connected with line protection structure (3), line protection structure (3) includes first mounting plate (301), the upper surface of first mounting plate (301) is installed with first drag chain (302).

5. A negative pressure transfer capping apparatus for a mid- density battery as defined in claim 1, wherein: The inside of support frame (1) is fixedly connected with line protection structure (3), line protection structure (3) includes second mounting plate (303), the outer surface of second mounting plate (303) is installed with second drag chain (304).

6. A negative pressure transfer capping apparatus for a medium density battery as defined in claim 1, wherein: The inside of support frame (1) is fixedly connected with line protection structure (3), line protection structure (3) includes third mounting plate (305), the upper surface of third mounting plate (305) is fixedly connected with third drag chain (306).

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