Structure of large-current bus insulator switching bus clamp
By designing a high-current busbar insulator transfer busbar clamp structure and using split clamps and bolt connections, the problem of connecting high-current busbars with post insulators was solved, achieving effective fixation and reducing design costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-03
AI Technical Summary
The conductor diameter of the existing high-current busbar exceeds the upper limit of the standard clamp specifications, which makes it impossible for the clamp to be effectively connected to the post insulator. The clamp needs to be redesigned, which is costly.
A high-current busbar insulator transition busbar clamp structure is designed, including a busbar clamp, a busbar, a post insulator, and a transition plate. The busbar clamp and the transition plate are fixed by a split clamp structure and bolt connection, and the post insulator is bolted to the transition plate, thus solving the problem of fixing high-current busbars.
It achieves an effective connection between high-current busbars and post insulators, with a simple structure, convenient use, and reduced design costs.
Smart Images

Figure CN223967615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of busbar fixing technology, specifically to the structure of a high-current busbar insulator-to-busbar clamp, which is suitable for the transition of high-current busbars using insulator supports and clamps. Background Technology
[0002] When existing semi-insulated or fully insulated busbars require support from post insulators outdoors, the selection of clamps should be based on the conductor selection of the busbar. For high-current busbars (>6300A), the conductor diameter completely exceeds the upper limit of standard clamp specifications (≤170mm), making it impossible to effectively connect the clamp and the insulator. This necessitates an adapter structure to transfer and fix the clamp to the insulator. Without an adapter structure, the clamp requires a completely new mold design, resulting in extremely high design costs. Utility Model Content
[0003] In view of the above-mentioned technical problem that the clamp cannot be connected to the post insulator when the high current busbar exceeds the standard clamp specifications, the purpose of this utility model is to provide a structure for a high current busbar insulator transfer clamp. This structure can effectively connect the clamp and the insulator when using a high current busbar; and solve the problem of fixing the high current busbar to the insulator, so that it can be fixed in an insulated manner.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a structure for a high-current busbar insulator to busbar transfer clamp, comprising: a busbar clamp, a busbar clamped in the busbar clamp, a post insulator, and a transfer transition plate; the busbar is clamped in the busbar clamp and connected to the transfer transition plate through the fixing parts of the busbar clamp; the post insulator is located below the transfer transition plate, the top of the post insulator is fixedly connected to the transfer transition plate, and the bottom of the post insulator is fixed to the horizontal plane by bolts;
[0005] Based on the above solution of this application, the busbar is a high-current busbar with a diameter specification greater than 170mm;
[0006] Furthermore, the busbar clamp is a split-type clamp structure, including an upper half and a lower half. The inner walls of the upper half and the lower half are designed as arc-shaped structures that fit the outer diameter of the busbar. Fixing connection parts are respectively provided at the docking positions on the outer sides of the upper half and the lower half. The upper half and the lower half are connected together by the fixing parts passing through the fixing parts. The lower end of the fixing part extends to the transition plate and is connected to the transition plate by a nut.
[0007] Furthermore, the fixed connection part has a platform extending outward synchronously from the joint of the upper and lower halves on the same side, and bolt holes are provided on the upper and lower platforms respectively; the fastener uses long bolts, and when in use, the long bolts pass through the bolt holes of the upper and lower halves in sequence to achieve clamping and fixing of the busbar;
[0008] Furthermore, the transition plate is a rectangular plate structure, with through holes for long bolts to pass through on the upper end face at both ends along the length of the transition plate. In use, after the lower end of the long bolt of the busbar clamp passes through the through hole of the transition plate, it is fastened to the transition plate by nuts, thereby realizing the connection between the busbar clamp and the transition plate.
[0009] Furthermore, the two through holes on the transition plate are designed as elongated oval shapes, which facilitates adaptive adjustments for different busbar clamp specifications on the transition plate;
[0010] Furthermore, the post insulator and the transition plate are connected by bolts; the post insulator has multiple threaded holes evenly distributed at the center of its top, and the transition plate has countersunk holes that correspond one-to-one with the threaded holes on the top of the post insulator. The connection between the transition plate and the post insulator is achieved by passing bolts through the countersunk holes of the transition plate and the threaded holes of the post insulator.
[0011] Furthermore, the number of countersunk holes on the transition plate is equal to the number of threaded holes on the top of the post insulator.
[0012] The beneficial effects of adopting this solution are:
[0013] This solution uses a transition plate as a transition structure, which serves as a transitional connection between the clamps of the high-current busbar and the post insulator, thus solving the problem of fixing the high-current busbar to the post insulator; the structure is simple in design and easy to use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structural connection of this utility model.
[0015] Figure 2 for Figure 1 Structural diagram of the intermediate transfer plate.
[0016] Figure 3 for Figure 2 AA sectional view.
[0017] Figure 4 This is a top view of the connection between the transition plate and the post insulator of this utility model.
[0018] In the figure, 1. Busbar clamp, 2. Busbar, 3. Post insulator, 4. Transition plate, 1.1. Upper half, 1.2. Lower half, 1.3. Fixing connection part, 5. Nut, 6. Long bolt, 7. Through hole, 8. Countersunk hole. Detailed Implementation
[0019] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0020] like Figure 1-4 The structure of a high-current busbar insulator transfer busbar clamp shown includes: a busbar clamp 1, a busbar 1 clamped in the busbar clamp 1, a post insulator 3, and a transfer transition plate 4; the busbar 2 is clamped in the busbar clamp 1 and connected to the transfer transition plate 4 through the fixing parts of the busbar clamp 2; the post insulator 3 is located below the transfer transition plate 4, the top of the post insulator 3 is fixedly connected to the transfer transition plate 4, and the bottom of the post insulator 3 is fixed to the horizontal plane by bolts;
[0021] In this embodiment, the busbar 2 is a high-current busbar with a conductor diameter of 170*10 and an outer sheath diameter of 185mm.
[0022] Furthermore, the busbar clamp 1 is a split-type clamp structure, including an upper half 1.1 and a lower half 1.2. The inner walls of the upper half 1.1 and the lower half 1.2 are designed as arc-shaped structures that fit the outer diameter of the busbar 2. Fixing connection parts 1.3 are respectively provided at the docking positions on the outer sides of the upper half 1.1 and the lower half 1.2. The upper half 1.1 and the lower half 1.2 are connected together by the fixing parts passing through the fixing connection parts 1.3. The lower end of the fixing part extends to the transition plate 4 and is connected to the transition plate 4 by a nut 5.
[0023] Furthermore, the fixed connection part 1.3 has a platform extending outward synchronously from the joint of the upper half 1.1 and the lower half 1.2 on the same side, and bolt holes are provided on the upper and lower platforms respectively; the fastener adopts a long bolt 6, which passes through the bolt holes of the upper half 1.1 and the lower half 1.2 in sequence to clamp and fix the busbar 2.
[0024] Furthermore, the transition plate 4 is a rectangular plate structure. The upper end face of both ends of the transition plate 4 in the length direction is provided with through holes 7 for long bolts 6 to pass through. In use, after the lower end of the long bolts 6 of the busbar clamp 1 passes through the through holes 7 of the transition plate 4, they are fastened to the transition plate 4 by nuts 5, so as to realize the connection between the busbar clamp 1 and the transition plate 4.
[0025] Furthermore, the two through holes 7 on the transition plate 4 are designed as elongated oval shapes, which facilitates adaptive adjustment of different busbar clamp specifications on the transition plate 4.
[0026] Furthermore, the post insulator 3 and the transition plate 4 are connected by bolts; the post insulator 3 has multiple threaded holes evenly distributed at the center of its top, and the transition plate 4 is provided with countersunk holes 8 that correspond one-to-one with the threaded holes on the top of the post insulator 3. The connection between the transition plate 4 and the post insulator 3 is achieved by passing bolts through the countersunk holes 8 of the transition plate 4 and the threaded holes of the post insulator 3.
[0027] Furthermore, the number of countersunk holes 8 on the transition plate 4 is equal to the number of threaded holes on the top of the post insulator 3; preferably, the number of countersunk holes 8 on the transition plate 4 is four and they are evenly distributed in the central area of the transition plate 4.
[0028] Furthermore, an anchor bolt is installed at each of the four corners of the base of the post insulator 3 to fix it to the horizontal plane and ensure stable fixation.
[0029] The key design feature of this invention lies in the effective connection and fixation between the clamp and the insulator for high-current busbars, thus solving the problem of effectively securing high-current busbars to the insulator. It should be noted that if the conductor diameter is below 170mm, the clamp can be directly used with the insulator without the need for a transition plate.
[0030] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0034] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
Claims
1. A structure for a high-current busbar insulator transfer busbar clamp, characterized in that, include: Busbar clamp, busbar clamped in the busbar clamp, post insulator and transition plate; the busbar is clamped in the busbar clamp and connected to the transition plate through the fixing parts of the busbar clamp; the post insulator is located below the transition plate, the top of the post insulator is fixedly connected to the transition plate, and the bottom of the post insulator is fixed to the horizontal plane by bolts.
2. The structure of a high-current busbar insulator transition busbar clamp according to claim 1, characterized in that: The busbar is a high-current busbar with a diameter greater than 170mm.
3. The structure of a high-current busbar insulator transition busbar clamp according to claim 1, characterized in that: The busbar clamp is a split-type clamp structure, consisting of an upper half and a lower half. The inner walls of the upper and lower halves are designed as arc-shaped structures that fit the outer diameter of the busbar. Fixing connection parts are respectively provided at the docking positions on the outer sides of the upper and lower halves. The upper and lower halves are connected together by the fixing parts passing through the fixing connection parts. The lower end of the fixing part extends to the transition plate and is connected to the transition plate by a nut.
4. The structure of a high-current busbar insulator transition busbar clamp according to claim 3, characterized in that: The fixed connection part has a water platform extending outward synchronously from the joint of the upper and lower halves on the same side, and bolt holes are provided on the upper and lower water platforms respectively; the fastener is a long bolt.
5. The structure of a high-current busbar insulator transition busbar clamp according to claim 4, characterized in that: The transition plate is a rectangular plate structure, and through holes for long bolts are opened on the upper end face at both ends of the transition plate along its length.
6. The structure of a high-current busbar insulator transition busbar clamp according to claim 5, characterized in that: The two through holes on the transition plate are designed as long, oval shapes.
7. The structure of a high-current busbar insulator transition busbar clamp according to claim 1, characterized in that: The post insulator and the transition plate are connected by bolts; the post insulator has multiple threaded holes evenly distributed at the center of its top, and the transition plate has countersunk holes that correspond one-to-one with the threaded holes on the top of the post insulator. The bolts pass through the countersunk holes of the transition plate and the threaded holes of the post insulator.
8. The structure of a high-current busbar insulator transition busbar clamp according to claim 7, characterized in that: The number of countersunk holes on the transition plate is the same as the number of threaded holes on the top of the post insulator.
9. The structure of a high-current busbar insulator transition busbar clamp according to claim 8, characterized in that: The number of countersunk holes on the transition plate is four, and they are evenly distributed in the central area of the transition plate.