Automatic EL power-on mechanism

Abstract

The utility model discloses an automatic EL power-on mechanism, and belongs to the technical field of EL power-on. An automatic EL power-on mechanism comprises a power-on frame, and the power-on frame comprises a synchronous track, a suction cup assembly, a synchronous belt and a power-on assembly. The synchronous track is a fixed part in the power-on frame; the suction cup assemblies are located at the lower end of the synchronous track, the suction cup assemblies are fixedly arranged, and the multiple suction cup assemblies are evenly arranged and used for sucking battery pieces; the synchronous belt is positioned above the synchronous track; the power-on assembly comprises a fixed power-on module and a movable power-on module; the fixed power-on module and the movable power-on module are both of a frame-type structure and are arranged on the outer side of the synchronous track in a sleeving mode. The fixed power-on module is located at one end of the synchronous track. The movable power-on module is located at the other end of the synchronous track; and the movable power-on module is in sliding connection with the synchronous belt. The production cost can be reduced, and the production efficiency can be improved.

Description

Technical Field

[0001] This utility model belongs to the field of EL power-on technology, and more specifically, relates to an automated EL power-on mechanism. Background Technology

[0002] Benefiting from the rapid development of the photovoltaic industry, the output of photovoltaic modules has continued to climb. In order to improve the production efficiency of photovoltaic modules, the technical requirements for string welding machines are also increasing. However, the EL power-on mechanism of the existing string welding machine requires manual adjustment of its position when switching the length of the battery string. As a result, the EL power-on mechanism cannot perform timely power-on detection of the battery string, making it impossible for the production efficiency to meet the high-speed growth of photovoltaic modules.

[0003] However, the product still has some problems. When switching the length of the battery string, the position of the EL power-on mechanism needs to be manually adjusted, which is inefficient and poses a series of safety issues. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide an automated EL power-on mechanism, which can reduce production costs and improve production efficiency.

[0005] An automated EL power-on mechanism of this utility model includes a power-on frame, which includes a synchronous track, a suction cup assembly, a synchronous belt, and a power-on component. The synchronous track is a fixed component in the power-on frame. The suction cup assembly is located at the lower end of the synchronous track and is fixedly installed. Multiple sets of suction cup assemblies are evenly arranged to pick up battery cells. The synchronous belt is located on the upper side of the synchronous track. The power-on component includes a fixed power-on module and a movable power-on module. Both the fixed power-on module and the movable power-on module are frame structures and are fitted on the outside of the synchronous track. The fixed power-on module is located at one end of the synchronous track. The movable power-on module is located at the other end of the synchronous track. The movable power-on module is connected to the synchronous belt so that the movable power-on module (3) and the synchronous belt (14) move synchronously.

[0006] As a further improvement of this utility model, it also includes a driving component, which is located at one end of the upper side of the synchronous track; the output end of the driving component is connected to the synchronous belt so as to drive the synchronous belt to rotate through the driving component.

[0007] As a further improvement of this utility model, the fixed power-on module includes a clamping cylinder plate, a clearance cylinder plate, a first slide cylinder, and an electrode fixing plate; the clamping cylinder plate is mounted on the synchronous track, and the clamping cylinder plate is detachably connected to the synchronous track; the side end of the clamping cylinder plate is connected to the outer fixing member to indirectly realize the fixed setting of the synchronous track; a first cylinder is provided on both sides of the clamping cylinder plate, and an upper voltage bar is provided at the lower end of the first cylinder; a pressure bar fixing block is provided at the front end of the upper voltage bar, and the pressure bar fixing block is detachably connected to the upper voltage bar.

[0008] As a further improvement of this utility model, the avoidance cylinder plate protrudes from the middle of the clamping cylinder plate, the avoidance cylinder plate and the clamping cylinder plate are detachably connected, and the avoidance cylinder plate is detachably connected to the synchronous track; the first slide cylinder is located at the upper end of the avoidance cylinder plate, and the first slide cylinder is directly connected to the synchronous belt.

[0009] As a further improvement of this utility model, the electrode fixing plate is located at the lower end of the avoidance cylinder plate, and the electrode fixing plate is detachably connected to the lower end of the synchronous track. A connecting plate is provided at the lower end of the electrode fixing plate, and the connecting plate extends to both sides. The connecting plate is detachably connected to the lower end of the electrode fixing plate. A first insulating block is provided at the lower end of the connecting plate, and the first insulating block is detachably connected to the connecting plate.

[0010] As a further improvement of this utility model, the mobile power-on module includes a movable clamping cylinder plate, a slide connecting plate, and a second slide cylinder; the movable clamping cylinder plate is mounted on a synchronous track, and second cylinders are provided on both sides of the movable clamping cylinder plate. A movable power-on bar is provided at the lower end of the second cylinder, and the movable power-on bar has the ability to move up and down through the second cylinder; the slide connecting plate is located at the front end of the middle of the movable clamping cylinder plate, and the second slide cylinder is located between the slide connecting plate and the movable clamping cylinder plate, and the second slide cylinder controls the distance between the slide connecting plate and the movable clamping cylinder plate.

[0011] As a further improvement of this utility model, a third cylinder is provided on both sides of the sliding table connecting plate, and a movable electrode fixing plate is provided at the lower end of the third cylinder. The movable electrode fixing plate is controlled by the third cylinder and has the ability to move up and down. A second insulating block is provided at the lower end of the movable electrode fixing plate, and the second insulating block is detachably connected to the movable electrode fixing plate.

[0012] As a further improvement of this utility model, it also includes a tilting frame, which includes a tilting rod, a motor, a belt, a first rotating plate and a second rotating plate; the tilting rod is aligned along the opening direction of the synchronous track, the first rotating plate and the second rotating plate are located at both ends of the tilting rod, the first rotating plate is fixedly connected to the tilting rod, and the second rotating plate is fixedly connected to the tilting rod.

[0013] As a further improvement of this utility model, the motor is located on the upper side wall of the first rotating plate, and the motor is fixedly connected to the first rotating plate; the motor includes a rotating shaft, which is located in the middle of the motor, passes through the first rotating plate, and protrudes from the wall; a driven shaft is provided through the end of the first rotating plate near the synchronous track, and the driven shaft is rotatably connected to the synchronous track, and the driven shaft protrudes from the wall of the first rotating plate; belts are respectively sleeved on the rotating shaft and the driven shaft; the first rotating plate is sleeved on the driven shaft, and the first rotating plate is fixedly connected to the driven shaft.

[0014] As a further improvement of this utility model, a synchronous shaft is provided extending outward from the middle of one end of the synchronous track near the second rotating plate. The synchronous shaft is fixedly connected to the synchronous track, and the second rotating plate is sleeved on the synchronous shaft. The second rotating plate is rotatably connected to the synchronous shaft.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] This utility model incorporates a power-on component and a movable power-on component. The movable power-on component's rotation speed on the power-on rack is controlled by a drive mechanism to achieve precise power-on. Furthermore, due to the movable power-on component, the EL power-on mechanism can automatically switch the battery string length, offering fast switching speed and high precision, significantly improving photovoltaic module production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 This is a partial structural diagram of the power-on component of this utility model;

[0019] Figure 3 This is a schematic diagram of the power-on component of this utility model;

[0020] Figure 4 This is a partial structural diagram of the mobile power-on component of this utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the mobile power-on component of this utility model;

[0022] Figure 6 This is a side view of the three-dimensional structure of the flipping frame 4 of this utility model.

[0023] Explanation of the labels in the diagram:

[0024] Power-on frame 1, synchronous track 11, suction cup assembly 12, drive unit 13, synchronous belt 14, fixed power-on module 2, clamping cylinder plate 21, first cylinder 211, voltage bar 212, pressure bar fixing block 213, clearance cylinder plate 22, first slide cylinder 23, electrode fixing plate 24, connecting plate 241, first insulating block 242, moving power-on module 3, moving clamping cylinder plate 31, second cylinder 311, moving voltage bar 312, pressure bar fixing plate 313, slide connecting plate 32, third cylinder 321, moving electrode fixing plate 322, second insulating block 323, second slide cylinder 33, flipping frame 4, flipping rod 41, motor 42, belt 43, first rotating plate 44, second rotating plate 45. Detailed Implementation

[0025] Specific Implementation Example 1: Please refer to... Figures 1-5 An automated EL power-on mechanism includes a power-on frame 1 and a flipping frame 4.

[0026] The power-on frame 1 includes a synchronous rail 11, a suction cup assembly 12, a drive component 13, a synchronous belt 14, and a power-on assembly.

[0027] Synchronous track 11 is a fixed component in the power rack 1.

[0028] The suction cup assembly 12 is located below the synchronous track 11. The suction cup assembly 12 is fixedly set and there are multiple sets of it. The multiple sets of suction cup assemblies 12 are evenly arranged to pick up the battery cells.

[0029] The drive unit 13 is located at one end of the upper side of the synchronous track 11. The drive unit 13 includes a servo motor and a reducer. The synchronous belt 14 is located on the upper side of the synchronous track 11. The output end of the drive unit 13 is connected to the synchronous belt 14 so as to drive the synchronous belt 14 to rotate through the drive unit 13. In this embodiment, the synchronous belt 14 is a pulley assembly.

[0030] The power-on assembly includes a fixed power-on module 2 and a mobile power-on module 3. Both the fixed power-on module 2 and the mobile power-on module 3 are frame structures, fitted onto the outside of the synchronization track 11. The fixed power-on module 2 is located at one end of the synchronization track 11. The mobile power-on module 3 is located at the other end of the synchronization track 11.

[0031] The fixed power-on module 2 includes a clamping cylinder plate 21, a clearance cylinder plate 22, a first slide cylinder 23, and an electrode fixing plate 24. The clamping cylinder plate is mounted on the synchronous rail 11, and the clamping cylinder plate 21 is detachably connected to the synchronous rail 11. The side end of the clamping cylinder plate 21 is connected to an outer fixing member to indirectly fix the synchronous rail 11. A first cylinder 211 is provided on both sides of the clamping cylinder plate 21. An upper voltage bar 212 is provided at the lower end of the first cylinder 211, and the upper voltage bar 212 has the ability to move up and down under the control of the first cylinder 211. A pressure bar fixing block 213 is provided at the front end of the upper voltage bar 212, and the pressure bar fixing block 213 is detachably connected to the upper voltage bar 212. A clearance cylinder plate 22 protrudes from the middle of the clamping cylinder plate 21. The clearance cylinder plate 22 is detachably connected to the clamping cylinder plate 21 and to the synchronous track 11. A first slide cylinder 23 is located at the upper end of the clearance cylinder plate 22 and is directly connected to the synchronous belt 14. An electrode fixing plate 24 is located at the lower end of the clearance cylinder plate 22 and is detachably connected to the lower end of the synchronous track 11. A connecting plate 241 is provided at the lower end of the electrode fixing plate 24, extending to both sides and detachably connected to the lower end of the electrode fixing plate 24. A first insulating block 242 is provided at the lower end of the connecting plate 241, and the first insulating block 242 is detachably connected to the connecting plate 241.

[0032] The mobile power-on module 3 includes a movable clamping cylinder plate 31, a slide connecting plate 32, and a second slide cylinder 33. The movable clamping cylinder plate 31 is mounted on the synchronous track 11. Second cylinders 311 are arranged on both sides of the movable clamping cylinder plate 31, and a movable voltage bar 312 is located at the lower end of each second cylinder 311. The movable voltage bar 312 has the ability to move up and down via the second cylinders 311. The slide connecting plate 32 is located at the front center of the movable clamping cylinder plate 31. The second slide cylinder 33 is located between the slide connecting plate 32 and the movable clamping cylinder plate 31, and controls the distance between them. Third cylinders 321 are arranged on both sides of the slide connecting plate 32. A movable electrode fixing plate 322 is located at the lower end of each third cylinder 321, and the movable electrode fixing plate 322 has the ability to move up and down under the control of the third cylinders 321. A second insulating block 323 is provided at the lower end of the movable electrode fixing plate 322, and the second insulating block 323 is detachably connected to the movable electrode fixing plate 322. The movable power-on module 3 is connected to the synchronous belt 14 so that the movable power-on module 3 and the synchronous belt 14 are moved synchronously.

[0033] The tilting frame 4 includes a tilting rod 41, a motor 42, a belt 43, a first rotating plate 44, and a second rotating plate 45. The tilting rod 41 is aligned along the opening direction of the synchronous track 11. The first rotating plate 44 and the second rotating plate 45 are located at both ends of the tilting rod 41. The first rotating plate 44 and the second rotating plate 45 are fixedly connected to the tilting rod 41. The motor 42 is located on the upper side wall of the first rotating plate 44 and is fixedly connected to the first rotating plate 44. The motor 42 includes a rotating shaft located in the middle of the motor 42, passing through the first rotating plate 44 and protruding from the wall. A passive shaft is provided through the first rotating plate 44 near the synchronous track 11. The passive shaft is rotatably connected to the synchronous track 11 and protrudes from the wall of the first rotating plate 44. Belts 43 are respectively fitted onto the rotating shaft and the driven shaft, so that the rotating shaft of the motor 42 rotates and the driven shaft rotates via the belts 43. The first rotating plate 44 is fitted onto the driven shaft and is fixedly connected to the driven shaft. A synchronous shaft is provided extending outward from the middle of the end of the synchronous track 11 near the second rotating plate 45. The synchronous shaft is fixedly connected to the synchronous track 11. The second rotating plate 45 is fitted onto the synchronous shaft and is rotatably connected to the synchronous shaft. When the tilting frame 4 needs to be tilted, the motor 42 first rotates the belts 43 via the rotating shaft, and at the same time, the driven shaft is rotated by the belts 43, so as to drive the first rotating plate 44 to rotate. Finally, when the tilting rod 41 is rotated, the second rotating plate 45 fitted onto the synchronous shaft can also rotate and tilt synchronously.

[0034] Working principle:

[0035] In operation, when the battery string enters the EL (Electrical Energizer) detection phase, the slide cylinder retracts, positioning the EL-processed component directly above the pressure bar fixing block. Simultaneously, the cylinder pushes the EL-processed component downwards, and the cylinder also pushes the pressure bar fixing block upwards, ensuring stable and rapid contact with the EL-processed component and improving EL detection efficiency. Through the linkage of the EL-processing component and the moving EL-processing component, stable and efficient EL detection of the battery string can be performed. When switching between battery strings of different lengths using the same battery cells, the servo motor in the drive unit, in conjunction with a reducer, directly connects to the synchronous rail and synchronous belt, driving the slide connecting plate to move on the guide rail. This allows the moving EL-processing component to be precisely positioned under the control of the servo motor.

Claims

1. An automated EL power-on mechanism, characterized in that: The device includes a power supply rack (1), which includes a synchronous track (11), a suction cup assembly (12), a synchronous belt (14), and a power supply assembly. The synchronous track (11) is a fixing component in the power supply rack (1). The suction cup assembly (12) is located at the lower end of the synchronous track (11). The suction cup assembly (12) is fixedly installed, and there are multiple sets of suction cup assemblies (12) evenly arranged to pick up battery cells. The synchronous belt (14) is located on the upper side of the synchronous track (11). The power-on assembly includes a fixed power-on module (2) and a mobile power-on module (3); both the fixed power-on module (2) and the mobile power-on module (3) are frame structures and are fitted on the outside of the synchronous track (11); the fixed power-on module (2) is located at one end of the synchronous track (11); the mobile power-on module (3) is located at the other end of the synchronous track (11); the mobile power-on module (3) is connected to the synchronous belt (14) so ​​that the mobile power-on module (3) and the synchronous belt (14) move synchronously.

2. The automated EL power-on mechanism according to claim 1, characterized in that: It also includes a drive unit (13), which is located at one end of the upper side of the synchronous track (11); the output end of the drive unit (13) is connected to the synchronous belt (14) so ​​as to drive the synchronous belt (14) to rotate through the drive unit (13).

3. The automated EL power-on mechanism according to claim 1, characterized in that: The fixed power-on module (2) includes a clamping cylinder plate (21), a clearance cylinder plate (22), a first slide cylinder (23), and an electrode fixing plate (24). The clamping cylinder plate is mounted on the synchronous track (11). The clamping cylinder plate (21) is detachably connected to the synchronous track (11). The side end of the clamping cylinder plate (21) is connected to the outer fixing member to indirectly realize the fixed setting of the synchronous track (11). The clamping cylinder plate (21) is provided with a first cylinder (211) on both sides. The lower end of the first cylinder (211) is provided with an upper voltage bar (212). The front end of the upper voltage bar (212) is provided with a pressure bar fixing block (213). The pressure bar fixing block (213) is detachably connected to the upper voltage bar (212).

4. The automated EL power-on mechanism according to claim 3, characterized in that: The avoidance cylinder plate (22) protrudes from the middle of the clamping cylinder plate (21). The avoidance cylinder plate (22) and the clamping cylinder plate (21) are detachably connected. The avoidance cylinder plate (22) and the synchronous track (11) are detachably connected. The first slide cylinder (23) is located at the upper end of the avoidance cylinder plate (22). The first slide cylinder (23) is directly connected to the synchronous belt (14).

5. An automated EL power-on mechanism according to claim 3, characterized in that: The electrode fixing plate (24) is located at the lower end of the avoidance cylinder plate (22). The electrode fixing plate (24) is detachably connected to the lower end of the synchronous track (11). A connecting plate (241) is provided at the lower end of the electrode fixing plate (24). The connecting plate (241) extends to both sides and is detachably connected to the lower end of the electrode fixing plate (24). A first insulating block (242) is provided at the lower end of the connecting plate (241). The first insulating block (242) is detachably connected to the connecting plate (241).

6. An automated EL power-on mechanism according to claim 1, characterized in that: The mobile power-on module (3) includes a moving clamping cylinder plate (31), a slide connecting plate (32), and a second slide cylinder (33). The moving clamping cylinder plate (31) is mounted on a synchronous track (11). A second cylinder (311) is provided on both sides of the moving clamping cylinder plate (31). A moving voltage bar (312) is provided at the lower end of the second cylinder (311). The moving voltage bar (312) has the ability to move up and down through the second cylinder (311). The slide connecting plate (32) is located at the front end of the middle of the moving clamping cylinder plate (31). The second slide cylinder (33) is located between the slide connecting plate (32) and the moving clamping cylinder plate (31). The second slide cylinder (33) controls the distance between the slide connecting plate (32) and the moving clamping cylinder plate (31).

7. An automated EL power-on mechanism according to claim 6, characterized in that: The sliding table connecting plate (32) is provided with a third cylinder (321) on both sides. The lower end of the third cylinder (321) is provided with a movable electrode fixing plate (322). The movable electrode fixing plate (322) is controlled by the third cylinder (321) and has the ability to move up and down. The lower end of the movable electrode fixing plate (322) is provided with a second insulating block (323). The second insulating block (323) is detachably connected to the movable electrode fixing plate (322).

8. An automated EL power-on mechanism according to claim 1, characterized in that: It also includes a tilting frame (4), which includes a tilting rod (41), a motor (42), a belt (43), a first rotating plate (44), and a second rotating plate (45). The tilting rod (41) is aligned along the opening direction of the synchronous track (11). The first rotating plate (44) and the second rotating plate (45) are located at both ends of the tilting rod (41). The first rotating plate (44) is fixedly connected to the tilting rod (41), and the second rotating plate (45) is fixedly connected to the tilting rod (41).

9. An automated EL power-on mechanism according to claim 8, characterized in that: The motor (42) is located on the upper side wall of the first rotating plate (44), and the motor (42) is fixedly connected to the first rotating plate (44). The motor (42) includes a rotating shaft, which is located in the middle of the motor (42), passes through the first rotating plate (44), and protrudes from the wall. A passive shaft is provided through the end of the first rotating plate (44) near the synchronous track (11), and the passive shaft is rotatably connected to the synchronous track (11). The passive shaft protrudes from the wall of the first rotating plate (44). The belt (43) is respectively sleeved on the rotating shaft and the passive shaft. The first rotating plate (44) is sleeved on the passive shaft, and the first rotating plate (44) is fixedly connected to the passive shaft.

10. An automated EL power-on mechanism according to claim 9, characterized in that: A synchronous shaft is provided at the middle of one end of the synchronous track (11) near the second rotating plate (45). The synchronous shaft is fixedly connected to the synchronous track (11). The second rotating plate (45) is sleeved on the synchronous shaft and is rotatably connected to the synchronous shaft.

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