Horizontal straight-through dirt separator

By employing a mechanical cleaning design with a lead screw and scraper, combined with a unidirectional sewage discharge structure featuring a support ring and baffle, the problems of filter clogging and impurity backflow in horizontal straight-through filter devices are solved, achieving efficient filter cleaning and unidirectional sewage discharge.

CN223969574UActive Publication Date: 2026-03-06LIANYUNGANG JIUSHENG POWER AUXILIARIES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

In existing horizontal straight-through filter screens, stubborn impurities are difficult to remove during use, leading to blockages. Incomplete cleaning can cause backflow of dirt, affecting filtration efficiency and equipment lifespan.

Method used

The system uses a lead screw to move the sealing ring to open the drain port, combined with a rotating scraper to remove impurities from the filter screen. A support ring and baffle ensure one-way drainage. The motor drives the scraper and the spiral conveyor to achieve thorough removal and one-way discharge of impurities.

Benefits of technology

It effectively removes stubborn dirt from the filter screen, maintains high permeability, prevents impurities from flowing back, extends the service life of the equipment, and ensures cleaning results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a horizontal straight-through dirt separator which comprises a shell, a filter screen is fixedly connected to the inner wall of the shell, a scraping plate is rotationally connected to the front surface of the filter screen, the scraping plate is in an arc shape, a support is fixedly connected to the inner wall of the shell, a third motor is fixedly connected to the inner surface of the support, and the scraping plate is driven by the third motor. By means of the components, various impurities attached to the filter screen can be effectively removed, the filter screen is prevented from being blocked, compared with a traditional mode that the filter screen is washed through water flow, stubborn attached dirt can be more thoroughly removed through the mechanical scraping effect of the scraping plate, and during the filter screen cleaning period, the filter screen can be cleaned more thoroughly. The supporting ring is matched with the baffle to block the rear end of the shell, an effective blocking barrier is formed, dirt which is scraped off and prepared to be discharged to the sleeve is prevented from flowing back to the front end under the conditions of water flow fluctuation and the like, and unidirectivity of the dirt discharging process is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline decontamination technology, and in particular to a horizontal straight-through decontamination device. Background Technology

[0002] The existing horizontal straight-through filter is a device used to remove and filter impurities and dirt from water in pipelines. In water treatment systems of industries such as chemical, pharmaceutical, food and beverage, and electronics, it can filter and remove dirt from production water and circulating cooling water, protect equipment, extend equipment service life, and ensure product quality.

[0003] However, in use, existing horizontal straight-through filter devices rely solely on backwashing water to clean the filter screen, which is insufficient to effectively remove stubborn impurities attached to the screen. As usage time increases, impurities gradually accumulate on the screen, leading to clogging and reduced permeability. Furthermore, the lack of a structure to prevent backflow of contaminants means that during the backwashing process, contaminants flushed towards the drain outlet may flow backward with the water, returning to the front end and resulting in incomplete cleaning. Summary of the Invention

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a horizontal straight-through dirt separator. A screw drives the sealing ring to move, opening the drain port between the sleeve and the outer shell. A rotating scraper scrapes off dirt from the filter screen surface and pushes it into the sleeve, effectively removing various impurities attached to the filter screen, preventing clogging, and ensuring the filter's filtration effect and service life. Compared with the traditional method of rinsing the filter screen with water flow, the mechanical scraping action of the scraper can more thoroughly remove stubborn dirt, maintaining a high permeability of the filter screen. During filter cleaning, the support ring, in conjunction with the baffle, can block the rear end of the outer shell, forming an effective barrier to prevent dirt that has been scraped off and is ready to be discharged into the sleeve from flowing back to the front end due to water flow fluctuations, ensuring the unidirectional nature of the discharge process.

[0005] This utility model also provides a horizontal straight-through dirt separator as described above, comprising: a shell, a filter screen fixedly connected to the inner wall of the shell, a scraper rotatably connected to the front surface of the filter screen, the scraper being arc-shaped, a bracket fixedly connected to the inner wall of the shell, a motor fixedly connected to the inner surface of the bracket, the scraper being driven by the motor, a sleeve fitted onto the outer wall of the shell, the shell and the sleeve communicating through a drain port, a sealing ring slidably connected to the outer wall of the shell, the sealing ring being movably connected to the drain port, the sealing ring being located inside the sleeve, a connecting plate fixedly connected to the upper surface of the sealing ring, a lead screw rotatably connected to the inner surface of the sleeve, the lead screw being threadedly connected to the connecting plate, a flushing pipe communicating with the upper surface of the shell, a support ring fixedly connected to the inner wall of the shell, a baffle rotatably connected to the inner surface of the support ring, a conveying pipe communicating with the lower surface of the shell, and a drain pipe communicating with the lower end of the conveying pipe.

[0006] According to the present invention, a horizontal straight-through dirt separator is provided, wherein a second motor is fixedly connected to the rear surface of the sleeve, and the lead screw is driven by the second motor.

[0007] According to the present invention, a horizontal straight-through dirt separator is provided, wherein a motor is fixedly connected to the upper surface of the outer shell, and the baffle is driven by the motor.

[0008] According to the present invention, a horizontal straight-through dirt separator is provided, wherein both ends of the outer shell are fixedly connected to the outer wall of the flushing pipe with connecting flanges, and the connecting flanges are provided with connecting holes.

[0009] According to the present invention, in a horizontal straight-through dirt separator, the front and rear surfaces of the support ring are fixedly connected to limit plates, and the limit plates are movably connected to baffles.

[0010] According to the present invention, a horizontal straight-through sewage cleaner is provided, wherein a support frame is fixedly connected to the inner wall of the sewage pipe, and a motor is fixedly connected to the inner surface of the support frame.

[0011] According to the present invention, a horizontal straight-through dirt separator is provided, wherein a spiral conveying rod is fixedly connected to the output end of the motor, and the spiral conveying rod is rotatably connected inside the conveying pipe.

[0012] According to the present invention, a horizontal straight-through dirt separator is provided, wherein a sliding rod is fixedly connected to the inner surface of the sleeve, a side plate is fixedly connected to the side surface of the sealing ring, and the side plate is slidably connected to the outer wall of the sliding rod.

[0013] Compared with existing technologies, this horizontal straight-through filter opens the drain port between the sleeve and the outer shell by moving the sealing ring through the screw. The rotating scraper scrapes off the dirt on the surface of the filter screen and pushes it into the sleeve, effectively removing various impurities attached to the filter screen, preventing filter screen blockage, and ensuring the filtration effect and service life of the filter screen. Compared with the traditional method of relying on water flow to wash the filter screen, the mechanical scraping action of the scraper can more thoroughly remove stubborn dirt, keeping the filter screen with a high permeability. During the cleaning of the filter screen, the support ring and baffle can block the rear end of the outer shell, forming an effective barrier to prevent the dirt that has been scraped off and is about to be discharged into the sleeve from flowing back to the front end under the influence of water flow fluctuations, ensuring the unidirectionality of the sewage discharge process. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0015] Figure 1 This is a front view structural diagram of the horizontal straight-through dirt separator of this utility model;

[0016] Figure 2 This is a right-side sectional view of the horizontal straight-through dirt separator of this utility model;

[0017] Figure 3 This is a top sectional view of the horizontal straight-through dirt separator of this utility model;

[0018] Figure 4 This is a front sectional view of the horizontal straight-through dirt separator of this utility model.

[0019] Legend:

[0020] 1. Flushing pipe; 2. Motor 1; 3. Connecting flange; 4. Limiting plate; 5. Connecting hole; 6. Support ring; 7. Baffle; 8. Conveying pipe; 9. Outer shell; 10. Sleeve; 11. Sewage pipe; 12. Connecting plate; 13. Screw; 14. Sewage outlet; 15. Scraper; 16. Filter screen; 17. Motor 2; 18. Sealing ring; 19. Bracket; 20. Motor 3; 21. Spiral conveyor rod; 22. Support frame; 23. Motor 4; 24. Slide rod; 25. Side plate. Detailed Implementation

[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0022] Reference Figure 1-4This utility model embodiment provides a horizontal straight-through dirt remover, which includes: a shell 9, and a filter screen 16 fixedly connected to the inner wall of the shell 9.

[0023] Specifically: Water containing impurities enters the housing 9. As the water flows inside the housing 9, the filter screen 16 intercepts the impurities in the water flow, allowing clean water to continue flowing through the system. The impurities are trapped on the side of the filter screen 16 facing the water inlet, thus achieving the filtration function.

[0024] A scraper 15 is rotatably connected to the front surface of the filter screen 16. The scraper 15 is arc-shaped. A bracket 19 is fixedly connected to the inner wall of the outer shell 9. A motor 20 is fixedly connected to the inner surface of the bracket 19. The scraper 15 is driven by the motor 20.

[0025] Specifically: When it is necessary to clean the filter screen 16, start the motor 20. The motor 20 drives the scraper 15 to rotate on the front surface of the filter screen 16. Since the scraper 15 is arc-shaped, it can better push the impurities to the surroundings. During the rotation, the scraper 15 scrapes off the impurities attached to the surface of the filter screen 16, so that the impurities can be removed from the filter screen 16 and discharged from the dirt remover.

[0026] A sleeve 10 is fitted onto the outer wall of the outer casing 9. The outer casing 9 and the sleeve 10 are connected through a drain port 14. A sealing ring 18 is slidably connected to the outer wall of the outer casing 9. The sealing ring 18 is movably connected to the drain port 14. A slide rod 24 is fixedly connected to the inner surface of the sleeve 10. A side plate 25 is fixedly connected to the side surface of the sealing ring 18. The side plate 25 is slidably connected to the outer wall of the slide rod 24. The sealing ring 18 is located inside the sleeve 10. A connecting plate 12 is fixedly connected to the upper surface of the sealing ring 18. A lead screw 13 is rotatably connected to the inner surface of the sleeve 10. The lead screw 13 is threadedly connected to the connecting plate 12. A second motor 17 is fixedly connected to the rear surface of the sleeve 10. The lead screw 13 is driven by the second motor 17.

[0027] Specifically: Start motor 17, which drives lead screw 13 to rotate. Since lead screw 13 and connecting plate 12 are connected by a through thread, and connecting plate 12 is fixed on sealing ring 18, and the side plate 25 of sealing ring 18 is slidably connected to slide rod 24, when lead screw 13 rotates, sealing ring 18 will move along slide rod 24 under the action of lead screw 13, thereby opening drain port 14 between housing 9 and sleeve 10.

[0028] The upper surface of the outer shell 9 is connected to a flushing pipe 1. Both ends of the outer shell 9 are fixedly connected to the outer wall of the flushing pipe 1 with connecting flanges 3. The connecting flanges 3 are provided with connecting holes 5. The inner wall of the outer shell 9 is fixedly connected to a support ring 6. The inner surface of the support ring 6 is rotatably connected to a baffle 7. The upper surface of the outer shell 9 is fixedly connected to a motor 2. The baffle 7 is driven by the motor 2. The front and rear surfaces of the support ring 6 are fixedly connected to limit plates 4. The limit plates 4 and the baffle 7 are movably connected.

[0029] Specifically: During the process of cleaning the filter screen 16 and discharging sewage, in order to prevent impurities from flowing back, motor 2 can be started. Motor 2 drives the baffle 7 to rotate around the support ring 6. When the baffle 7 rotates to the appropriate position, it will be restricted by the limiting plate 4. At this time, the baffle 7 blocks the rear end of the outer shell 9, forming a barrier, so that impurities cannot flow back to the front end of the outer shell 9 under the condition of water flow fluctuation, etc., ensuring the unidirectionality of the sewage discharge process.

[0030] The lower surface of the outer casing 9 is connected to a conveying pipe 8, the lower end of the conveying pipe 8 is connected to a drain pipe 11, the inner wall of the drain pipe 11 is fixedly connected to a support frame 22, the inner surface of the support frame 22 is fixedly connected to a motor 4 23, the output end of the motor 4 23 is fixedly connected to a spiral conveying rod 21, and the spiral conveying rod 21 is rotatably connected inside the conveying pipe 8.

[0031] Specifically: the impurities scraped off by the scraper 15 are drawn into the sleeve 10 by gravity and water flow through the open drain port 14. The impurities in the sleeve 10 then fall into the conveying pipe 8. At this time, the motor 23 is started, which drives the spiral conveying rod 21 to rotate. The spiral conveying rod 21 pushes the impurities along the conveying pipe 8 to the drain pipe 11, and finally discharges them from the cleaner through the drain pipe 11.

[0032] Working principle: During use, water containing impurities enters the outer casing 9. As the water flows within the casing 9, the filter screen 16 intercepts the impurities, allowing clean water to pass through and continue flowing through the system. The impurities are trapped on the side of the filter screen 16 facing the inlet, thus achieving the filtration function. When it is necessary to clean the filter screen 16, the motor 20 is started. The motor 20 drives the scraper 15 to rotate on the front surface of the filter screen 16. Because the scraper 15 is arc-shaped, it can better push the impurities to the sides. During rotation, scraper 15 scrapes off the impurities attached to the surface of filter screen 16, allowing the impurities to detach from the filter screen 16 for subsequent discharge from the filter. The impurities scraped off by scraper 15, under the action of gravity and water flow, enter the sleeve 10 through the open drain port 14. The impurities entering the sleeve 10 then fall into the conveying pipe 8. At this time, motor 4 23 is started, and motor 4 23 drives the spiral conveying rod 21 to rotate. The spiral conveying rod 21 pushes the impurities along the conveying pipe 8 to the drain pipe 11, and finally discharges the filter from the drain pipe 11.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A horizontal straight-through dirt separator, characterized in that, Include: The shell (9), the inner wall of the shell (9) is fixedly connected with the filter screen (16), the front surface of the filter screen (16) is rotatably connected with the scraper (15), the shape of the scraper (15) is arc, the inner wall of the shell (9) is fixedly connected with the support (19), the inner surface of the support (19) is fixedly connected with the motor three (20), the scraper (15) is driven by the motor three (20), the outer wall of the shell (9) is sleeved with the sleeve (10), the shell (9) and the sleeve (10) are communicated through the blowdown opening (14), the outer wall of the shell (9) is slidably connected with the sealing ring (18), the sealing ring (18) is movably connected with the blowdown opening (14); The sealing ring (18) is located in the inside of the sleeve (10), the upper surface of the sealing ring (18) is fixedly connected with the connecting plate (12), the inner surface of the sleeve (10) is rotatably connected with the lead screw (13), the lead screw (13) is threadedly connected with the connecting plate (12) in penetration, the upper surface of the shell (9) is communicated with the flushing pipe (1), the inner wall of the shell (9) is fixedly connected with the support ring (6), the inner surface of the support ring (6) is rotatably connected with the baffle (7), the lower surface of the shell (9) is communicated with the conveying pipe (8), the lower end of the conveying pipe (8) is communicated with the blowdown pipe (11).

2. A horizontal straight strainer according to claim 1, characterized in that The rear surface of the sleeve (10) is fixedly connected with the motor two (17), the lead screw (13) is driven by the motor two (17).

3. A horizontal straight strainer according to claim 1, wherein The upper surface of the shell (9) is fixedly connected with the motor one (2), the baffle (7) is driven by the motor one (2).

4. A horizontal straight strainer according to claim 1, wherein Both ends of the shell (9) and the outer wall of the flushing pipe (1) are fixedly connected with the connecting flange (3), and the connecting hole (5) is arranged on the connecting flange (3).

5. A horizontal straight strainer according to claim 1, wherein The front surface and the rear surface of the support ring (6) are fixedly connected with the limiting plate (4), and the limiting plate (4) is movably connected with the baffle (7).

6. A horizontal straight strainer according to claim 1, wherein The inner wall of the blowdown pipe (11) is fixedly connected with the support frame (22), and the inner surface of the support frame (22) is fixedly connected with the motor four (23).

7. A horizontal straight-through strainer according to claim 6, characterized in that The output end of the motor four (23) is fixedly connected with the spiral conveying rod (21), and the spiral conveying rod (21) is rotatably connected in the inside of the conveying pipe (8).

8. A horizontal straight strainer according to claim 1, wherein The inner surface of the sleeve (10) is fixedly connected with the sliding rod (24), the side surface of the sealing ring (18) is fixedly connected with the side plate (25), and the side plate (25) is slidably connected on the outer wall of the sliding rod (24).