Material uniform mixing and stirring device for producing aluminum-zirconium-carbon integral water gap

Abstract

The utility model discloses a material uniform mixing and stirring device for producing an aluminum-zirconium-carbon integral nozzle, which comprises a staddle seat, a supporting seat is arranged on the staddle seat, a charging barrel is correspondingly arranged on the supporting seat, a charging barrel supporting seat for fixing the charging barrel is further arranged on the staddle seat, the charging barrel supporting seat is in contact with the lower bottom surface of the charging barrel, and the supporting seat is in contact with the lower bottom surface of the charging barrel. The stirring base is arranged at the bottom of the charging barrel, the first stirring blades, the second stirring blades and the side stirring frames form a multi-layer connecting mechanism, it is ensured that materials can be fully and evenly mixed at all positions in the charging barrel, the stirring effect is good, and the stirring effect is good. Particularly, the side stirring frame optimizes materials close to the wall of the charging barrel, the problem of dead angles in traditional design is avoided, the materials are concentrated to flow to the lowest point through the design of the conical flow guide plate, it is ensured that the materials at the bottom can be effectively stirred and guided out, and the problem of material missing is greatly reduced.

Description

Technical Field

[0001] This application relates to the field of material mixing technology, specifically to a material uniform mixing and stirring device for producing integral aluminum-zirconium-carbon sprues. Background Technology

[0002] In existing aluminum-zirconium-carbon integral sprue production processes, raw material mixing is a crucial step, directly impacting the quality and performance of the final product. Traditional mixing devices typically consist of a feed cylinder and a mixing assembly located above it. This design easily leads to material at the bottom being missed and insufficiently mixed. Due to gravity, heavier or larger particles tend to settle to the bottom of the feed cylinder, while the mixing assembly mainly operates in the middle or upper part of the cylinder, making it difficult to achieve uniform mixing of the bottom material. To overcome these problems, some equipment employs a vertically movable mixing assembly design, attempting to achieve better mixing by adjusting the position of the mixing assembly. However, in actual operation, especially when processing powdery materials, this method encounters new challenges. When small powder particles are densely packed together, and the mixing unit tries to penetrate these tightly packed small materials under the action of external force, it not only increases the burden on mechanical parts, but may also damage the mixing blades, affecting the service life and stability of the equipment. Secondly, the material at the bottom is inconvenient to clean, resulting in material residue, which will have a certain impact on the next material mixing during use. In addition, most of the above-mentioned mixing is in an open environment, which will generate some dust. Summary of the Invention

[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a material uniform mixing and stirring device for producing integral aluminum zirconium carbon sprues, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, this application provides the following technical solution: a material uniform mixing and stirring device for producing integral aluminum-zirconium-carbon sprues, comprising a support base, a support seat on the support base, a material cylinder correspondingly arranged on the support seat, and a material cylinder support seat for fixing the material cylinder on the support base, the material cylinder support seat contacting the lower bottom surface of the material cylinder, a stirring seat arranged inside the material cylinder, a rotating shaft in the stirring seat passing through the support base and connected to a rotary drive seat, and a guide plate arranged inside the material cylinder, the guide plate having a conical design. The conical surface of the guide plate corresponds to the guide pipe located outside the material cylinder. The rotary drive base includes a transmission bracket, a transmission wheel, a motor bracket, and a drive motor. The lower end of the transmission bracket is correspondingly provided with a transmission wheel, which is sleeved with the rotating shaft in the mixing base. The upper surface of the support base is provided with a motor bracket, and one end of the motor bracket is provided with a drive motor. The output end of the drive motor is also sleeved with a transmission wheel. The transmission wheel at the output end of the drive motor and the transmission wheel sleeved with the rotating shaft in the mixing base are connected by a conveyor belt.

[0005] More preferably, the support base includes a vertical support leg and a cylinder stabilizing plate. The cylinder stabilizing plate is provided on the upper surface of the vertical support leg, and a through hole is provided in the middle of the cylinder stabilizing plate. The inner diameter of the through hole is consistent with the outer diameter of the cylinder.

[0006] Even better, the feed inlet of the material cylinder is hinged with a cover plate.

[0007] More preferably, the cover plate is provided with side wings on both sides, and the cover plate is connected to the opening and closing assembly provided on the support base.

[0008] More preferably, the opening and closing assembly includes an opening and closing cylinder and an extension shaft, wherein the extension shaft is provided at the telescopic end of the opening and closing cylinder, and the extension shaft is connected to the side wing of the cover plate.

[0009] More preferably, it also includes a receiving box, the upper end of which is provided with an I-beam support frame, which is mounted on one side of the receiving box by a mounting bracket.

[0010] Even better, the support frame is provided with slots on both sides to facilitate material discharge.

[0011] More preferably, the stirring base includes a first stirring blade, a second stirring blade, and a side stirring frame, with the side stirring frame provided on the outer side of the rotating shaft in the stirring base, and the first stirring blade and the second stirring blade provided on the rotating shaft in the stirring base.

[0012] Even better, the receiving box is also equipped with a transverse support frame, which is connected to the I-beam support frame.

[0013] Even better, the feed pipe is equipped with an opening and closing valve to control the discharge of materials.

[0014] Compared with the prior art, this application sets a stirring seat at the bottom of the material cylinder and forms a multi-layered mixing mechanism with a first stirring blade, a second stirring blade and a side stirring frame. This ensures that the material can be fully and evenly mixed at all positions in the material cylinder. In particular, the side stirring frame is optimized for materials near the material cylinder wall, avoiding the dead corner problem that occurs in traditional designs. The conical guide plate design concentrates the material flow to the lowest point, ensuring that the material at the bottom can also be effectively stirred and discharged, greatly reducing the problem of material leakage. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this application;

[0016] Figure 2 This is the main view of this application;

[0017] Figure 3 This is the left view of this application;

[0018] Figure 4 for Figure 3 Schematic diagram of the cross-sectional structure of AA.

[0019] In the diagram: 1. Cover plate, 2. Material cylinder stabilizing plate, 3. Vertical support leg, 4. Support frame, 5. Material receiving box, 6. Mounting support, 7. I-beam support frame, 8. Material cylinder, 9. Opening and closing valve, 10. Second stirring blade, 11. Transmission bracket, 12. Material cylinder support, 13. Guide pipe, 14. Opening and closing cylinder, 15. Motor bracket, 16. Drive motor, 17. Transmission wheel, 18. Side stirring frame, 19. First stirring blade, 20. Horizontal support frame. Detailed Implementation

[0020] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.

[0021] Please see Figure 1-4 This application provides a technical solution: a material uniform mixing and stirring device for producing integral aluminum zirconium carbon sprues, including a support base 4, a support seat on the support base 4, and a material cylinder 8 correspondingly arranged on the support seat.

[0022] The support frame 4 provides a stable support platform and also ensures the overall stability of the equipment during operation.

[0023] Specifically, the support base includes vertical support legs 3 and a cylinder stabilizing plate 2.

[0024] The material cylinder stabilizing plate 2 has a through hole in the center, and its inner diameter matches the outer diameter of the material cylinder 8 to ensure that the material cylinder 8 can be stably placed on the support base, avoiding displacement of the material cylinder 8 due to vibration or external force, and ensuring the stability of the material cylinder 8 during operation.

[0025] The feed cylinder 8 is used to load the aluminum zirconium carbon raw material to be mixed.

[0026] The feed inlet of the material cylinder 8 is hinged to a cover plate 1, and the material cylinder 8 and the cover plate 1 form a sealed space, which can effectively prevent the material from splashing out during the mixing process.

[0027] The support base 4 is also provided with a cylinder support 12 for fixing the cylinder 8, and the cylinder support 12 is in contact with the bottom surface of the cylinder 8.

[0028] By introducing the barrel support 12 to enhance the fixation of the barrel 8, the stability of the entire equipment during operation is improved, and potential safety hazards caused by the instability of the barrel 8 are reduced.

[0029] The material cylinder 8 is provided with a stirring seat, and the rotating shaft in the stirring seat passes through the support seat 4 and is connected to the rotary drive seat.

[0030] The mixing seat is located inside the material cylinder 8 to achieve material mixing. With the combined action of various components, the material can be fully and evenly mixed.

[0031] Specifically, the stirring base includes a first stirring blade 19, a second stirring blade 10, and a side stirring frame 18. The side stirring frame 18 is provided on the outside of the rotating shaft in the stirring base, and the first stirring blade 19 and the second stirring blade 10 are provided on the rotating shaft in the stirring base.

[0032] The rotating shaft passes through the material cylinder 8 and is connected to the external rotary drive seat. It is the power transmission component in the entire mixing system.

[0033] The first stirring blade 19 and the second stirring blade 10 are mounted on the rotating shaft and arranged at different heights or positions to stir the material in the barrel 8 located near the rotating shaft, so as to achieve a finer mixing effect. The blades on the first stirring blade 19 and the second stirring blade 10 are at different angles, which helps to break up material blocks and greatly promotes the mixing between different components.

[0034] To further optimize the mixing effect, the side mixing rack 18 ensures that materials near the inner wall of the material cylinder 8 are also fully mixed, avoiding dead corners and achieving efficient and uniform mixing of materials.

[0035] The multi-level mixing structure, consisting of the first mixing blade 19, the second mixing blade 10, and the side mixing frame 18, ensures that the materials in the entire material cylinder 8 are mixed evenly, achieving efficient and uniform mixing of the materials.

[0036] A guide plate is provided inside the material cylinder 8. The guide plate adopts a conical design, and the conical surface of the guide plate corresponds to the material guide pipe 13 located on the outside of the material cylinder 8.

[0037] The guide plate adopts a conical design to facilitate the concentrated flow of materials to the lowest point, which is convenient for subsequent discharge operations, can reduce material residue, and ensure that the material can be discharged into the guide pipe 13 evenly and efficiently.

[0038] The feed pipe 13 corresponds to the conical surface of the guide plate. The material flowing out of the feed cylinder 8 is guided to the receiving box 5. The outflow speed and amount of material are adjusted by controlling the opening and closing of the valve 9, thereby achieving precise material management.

[0039] The rotary drive base includes a transmission bracket 11, a transmission wheel 17, a motor bracket 15, and a drive motor 16. The lower end of the transmission bracket 11 is correspondingly provided with the transmission wheel 17, which is sleeved with the rotating shaft in the stirring base. The upper surface of the support base 4 is provided with the motor bracket 15, and one end of the motor bracket 15 is provided with the drive motor 16. The output end of the drive motor 16 is also sleeved with the transmission wheel 17. The transmission wheel 17 at the output end of the drive motor 16 and the transmission wheel 17 sleeved with the rotating shaft in the stirring base are connected by a conveyor belt.

[0040] The through hole on the transmission bracket 11 is coaxially arranged with the rotating shaft in the stirring seat and is connected to it through the bearing seat. The transmission wheel 17 is located below the transmission bracket 11.

[0041] There are two drive wheels 17, one mounted on the output end of the drive motor 16 and the other sleeved on the rotating shaft of the stirring base. The two drive wheels 17 are connected by a conveyor belt, which effectively transmits the power of the drive motor 16 to the stirring base, causing the stirring blades to rotate.

[0042] The motor bracket 15 is used to support and fix the drive motor 16, ensuring its stable position and reducing vibration and displacement during operation.

[0043] Furthermore, the cover plate 1 is provided with side wings on both sides, and the cover plate 1 is connected to the opening and closing assembly provided on the support base.

[0044] The side wings are set on both sides of the cover plate 1 as connection points, enabling the cover plate 1 to connect with the opening and closing assembly, thereby realizing automated operation. This ensures that the opening and closing action of the cover plate 1 is more stable and precise.

[0045] Preferably, the opening and closing assembly includes an opening and closing cylinder 14 and an extension shaft. The extension shaft is provided at the telescopic end of the opening and closing cylinder 14 and is connected to the side wing of the cover plate 1.

[0046] The combination of the opening and closing cylinder 14 and the extension shaft realizes the automated control of the cover plate 1, which improves work efficiency and operational safety, effectively avoids the problem of material splashing during the mixing process, maintains the cleanliness of the working environment and the quality of the final product, and at the same time, the use of the extension shaft further improves the opening and closing degree of the cover plate 1 and improves the convenience of material addition.

[0047] Furthermore, it also includes a receiving box 5, the upper end of which is provided with an I-beam support 7, which is mounted on one side of the receiving box 5 via a mounting bracket 6.

[0048] The receiving box 5 is used to collect the mixed material flowing out of the feed pipe 13. This ensures that the material can be effectively received and stored for subsequent processing or direct use.

[0049] Mounting support 6 fixes the I-beam support 7 to the receiving box 5. The I-beam support 7 is connected to the support base 4 and plays a supporting role. Mounting support 6 not only provides a connection point, but also enhances the stability of the entire structure.

[0050] Furthermore, the support base 4 is provided with slots on both sides to facilitate material discharge.

[0051] The specially designed opening or groove in the support seat 4 corresponds to the guide pipe 13, ensuring that the mixed material guided from the material cylinder 8 through the guide plate can flow smoothly into the guide pipe 13 and finally enter the receiving box 5.

[0052] Furthermore, the receiving box 5 is also provided with a transverse support 20, which is connected to the I-beam support 7.

[0053] Furthermore, the feed pipe 13 is equipped with an opening and closing valve 9 for controlling the discharge of materials.

[0054] In use: Activate the opening and closing cylinder 14 to pull the side wing of the cover plate 1 with the extended shaft, thereby opening the cover plate 1 and adding the required aluminum zirconium carbon raw material into the material cylinder 8. After completion, activate the opening and closing cylinder 14 again to close the cover plate 1, ensuring sealing and preventing material from splashing out during the stirring process. Start the drive motor 16 to transmit power to the rotating shaft of the stirring seat through the transmission wheel 17 and the conveyor belt, driving the first stirring blade 19, the second stirring blade 10 and the side stirring frame 18 to start working and fully mix the material. Adjust the mixing time as needed to ensure uniform mixing of the material. The side stirring frame 18 helps to reduce dead corners and ensures that the material near the inner wall of the material cylinder 8 is also fully stirred. After the material is mixed, adjust the opening and closing valve 9 appropriately to control the speed at which the material flows from the guide plate to the guide pipe 13. The material flows into the collection box 5 through the guide pipe 13.

[0055] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A kind of production aluminium zirconium carbon integral nozzle material uniform mixing stirring device, including support seat (4), support seat (4) is provided with support seat, the support seat is correspondingly provided with material cylinder (8), support seat (4) is also provided with the material cylinder support (12) for fixing material cylinder (8), the material cylinder support (12) is in contact with the lower bottom surface of material cylinder (8), it is characterized by: The stirring seat in the barrel (8) is connected with the rotating drive seat through the bearing seat and the rotating shaft, the barrel (8) is provided with a guide plate, the guide plate is designed in a conical shape, the conical surface of the guide plate corresponds to the guide pipe (13) arranged outside the barrel (8), the rotating drive seat comprises a transmission bracket (11), a transmission wheel (17), a motor bracket (15) and a driving motor (16), the lower end of the transmission bracket (11) is provided with a transmission wheel (17), the transmission wheel (17) is sleeved with the rotating shaft in the stirring seat, the upper surface of the bearing seat (4) is provided with a motor bracket (15), one end of the motor bracket (15) is provided with a driving motor (16), the output end of the driving motor (16) is also sleeved with a transmission wheel (17), and the transmission wheel (17) on the output end of the driving motor (16) and the transmission wheel (17) sleeved with the rotating shaft in the stirring seat are connected through a transmission belt.

2. The material uniform mixing and stirring device for producing aluminum-zirconium-carbon integral nozzle according to claim 1, characterized in that: The support seat comprises a vertical supporting leg (3) and a barrel stabilizing plate (2), the upper surface of the vertical supporting leg (3) is provided with the barrel stabilizing plate (2), and the barrel stabilizing plate (2) is provided with a through hole at the middle position, and the inner diameter of the through hole is consistent with the outer diameter of the barrel (8).

3. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 1, characterized in that: The feeding port of the barrel (8) is hinged with a cover plate (1).

4. The material uniform mixing and stirring device for producing aluminum-zirconium-carbon integral nozzle according to claim 3, characterized in that: Both sides of the cover plate (1) are provided with side wings, and the cover plate (1) is connected with an opening and closing group arranged on the support seat.

5. The apparatus for uniformly mixing and stirring the material for producing an aluminum-zirconium-carbon integral nozzle according to claim 4, wherein: The opening and closing group comprises an opening and closing cylinder (14) and an extended shaft, the extended shaft is arranged at the telescopic end of the opening and closing cylinder (14) and connected with the side wings of the cover plate (1).

6. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 1, characterized in that: A material collecting box (5) is further arranged, the upper end of the material collecting box (5) is provided with an I-shaped support frame (7), and the I-shaped support frame (7) is arranged on one side of the material collecting box (5) through a mounting support (6).

7. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 1, characterized in that: Both sides of the bearing seat (4) are provided with grooves for facilitating discharging.

8. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 1, characterized in that: The stirring seat comprises a first stirring blade (19), a second stirring blade (10) and a side stirring frame (18), the outer side of the rotating shaft in the stirring seat is provided with the side stirring frame (18), and the rotating shaft in the stirring seat is provided with the first stirring blade (19) and the second stirring blade (10).

9. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 6, characterized in that: The material collecting box (5) is further provided with a transverse support frame (20), and the transverse support frame (20) is connected with the I-shaped support frame (7).

10. The homogenous mixing and stirring device for producing an AZC integral shroud according to claim 1, characterized in that: The guide pipe (13) is provided with an opening and closing valve (9) for controlling the discharge of materials.

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