Reaction device for producing formaldehyde-removed active manganese

By designing a device that includes a reaction vessel and a mixing reaction tank, the problems of poor temperature control accuracy and low production efficiency were solved, enabling continuous production and precise temperature control of formaldehyde-removing activated manganese, and improving product quality.

CN223969981UActive Publication Date: 2026-03-06XUZHOU ZHONGCAI TESTING TECH RES INST
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Patent Information

Application Number
CN202520627883.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-06
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

Existing activated manganese production equipment for formaldehyde removal suffers from poor temperature control accuracy, low production efficiency, large footprint, difficulty in achieving continuous operation of multi-raw material stepwise reactions, and poor synergistic control of reaction flow rate and temperature, which affects product quality.

Method used

The device employs at least two reaction vessels and a mixing tank, connected by a mixing feed pipe. It uses a stirring motor for stirring and a temperature control jacket for controlling the reaction temperature. Combined with a flow control valve and a jacket pipe, it achieves precise discharge temperature control, enabling continuous production and refined temperature control of the equipment.

Benefits of technology

It improved production efficiency, reduced equipment footprint, enabled precise temperature control and flow regulation, and ensured product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223969981U_ABST
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Abstract

The utility model belongs to the technical field of chemical production equipment, and relates to a reaction device for producing aldehyde-removed active manganese, which comprises at least two reaction kettles and a mixed reaction tank, the mixed reaction tank is provided with mixed feed pipes in one-to-one correspondence with the reaction kettles, the reaction kettles are communicated with the mixed reaction tank through the mixed feed pipes, and the mixed feed pipes are communicated with the reaction kettles. A stirring paddle is rotatably connected in the mixed reaction tank, a stirring motor matched with the stirring paddle is arranged at the top of the mixed reaction tank, a discharging pipe is arranged at the bottom of the mixed reaction tank, and temperature control jackets are coated on the mixed reaction tank and the discharging pipe. The device can be externally connected with a plurality of independent reaction kettles, so that the continuous production of equipment can be ensured, and the production efficiency is improved; the discharging temperature is controlled through the temperature control jacket and the jacketed pipe, the temperature control efficiency is higher than that of a single reaction kettle, and the fine temperature control requirement is more easily met; compared with an intermittent device, the equipment is smaller in occupied area; the flow is automatically adjusted, and the control is more accurate.
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Description

Technical Field

[0001] This utility model belongs to the field of chemical production equipment technology, and relates to a reaction device for producing formaldehyde-removing activated manganese. Background Technology

[0002] Current production methods for formaldehyde-removing activated manganese mostly employ batch reactors, which suffer from problems such as poor temperature control accuracy, low production efficiency, and large footprint. Traditional equipment struggles to achieve continuous operation of multi-raw material stepwise reactions, and the coordinated control of reaction flow rate and temperature is ineffective. Furthermore, as manganese has a highly variable valence, the material ratio and reaction temperature have a significant impact on the valence state of the final product. If precise control is not achieved, the quality of the final product cannot be guaranteed. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a reaction device for producing formaldehyde-removing active manganese.

[0004] The reaction apparatus for producing formaldehyde-removing activated manganese according to this utility model includes at least two reaction vessels and a mixing reaction tank. The mixing reaction tank is equipped with a mixing feed pipe corresponding to each of the reaction vessels. The reaction vessels are connected to the mixing reaction tank through the mixing feed pipe. A stirring paddle is rotatably connected inside the mixing reaction tank. A stirring motor adapted to the stirring paddle is provided at the top of the mixing reaction tank. A discharge pipe is provided at the bottom of the mixing reaction tank. Both the mixing reaction tank and the discharge pipe are covered with a temperature control jacket. A temperature sensor is provided inside the mixing reaction tank. The temperature sensor is connected to a temperature controller. The temperature controller is connected to the temperature control jacket.

[0005] Working process or working principle:

[0006] During use, according to the production process requirements, appropriate amounts of reactants and water are added to each reactor according to the formula, and the mixture is thoroughly stirred and dissolved. Then, the reactants are fed into the mixing reaction tank through the mixing feed pipe. At the same time, the stirring motor is started to drive the stirring paddle to rotate and stir, so that the mixture is fully mixed and reacted. Then, the appropriate reaction temperature is adjusted by the temperature control jacket. After the reaction is completed, the mixture is discharged through the discharge pipe. During the operation of the mixing reaction tank, other reactors can simultaneously carry out the reaction preparation process. After the mixing reaction tank is completed, the reaction can be repeated immediately, improving work efficiency.

[0007] The discharge pipe is equipped with a discharge valve.

[0008] The discharge pipe is also equipped with a jacketed pipe located below the discharge valve. A temperature sensor is installed inside the discharge pipe. According to different discharge temperature requirements, the medium inside the jacketed pipe is used to achieve heating and cooling, thereby achieving precise control of the discharge temperature.

[0009] The mixing feed pipe is inclined so that the inlet of the mixing feed pipe located in the mixing reaction vessel is aligned with the stirring paddle, which is beneficial to the mixing reaction of materials in each reaction vessel and improves the mixing reaction efficiency.

[0010] The discharge port of the reactor is equipped with a flow control valve, which can control the on / off state and flow rate of each reactor according to the production process and the order of mixing.

[0011] Both the temperature control jacket and the jacket tube are equipped with inlet and outlet pipes, allowing the medium of different temperatures to be introduced into the temperature control jacket and the jacket tube according to the production requirements of different products, thereby achieving the heating or cooling of the discharged material.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention can be connected to multiple separate reactors, ensuring continuous production and improving production efficiency. The discharge temperature is controlled by a temperature control jacket and jacket tube, which is more efficient than the temperature control of a single reactor and can better meet the requirements of precise temperature control. Compared with intermittent devices, this equipment occupies less space. It automatically adjusts the flow rate for more precise control. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram of an embodiment of the present invention.

[0015] Figure 2 This is a schematic diagram of the mixing reaction vessel structure in one embodiment of the present invention.

[0016] Figure 3 This is a schematic diagram of the internal structure of the mixing reaction vessel in one embodiment of the present invention.

[0017] In the diagram: 1. Reactor; 2. Stirring motor; 3. Mixing feed pipe; 4. Mixing reaction vessel; 5. Temperature control jacket; 6. Discharge valve; 7. Jacket pipe; 8. Discharge pipe; 9. Flow control valve; 10. Stirring paddle. Detailed Implementation

[0018] Example 1

[0019] like Figures 1-3As shown, the reaction apparatus for producing formaldehyde-removing activated manganese according to this utility model includes at least two reaction vessels 1 and a mixing reaction tank 4. The mixing reaction tank 4 is provided with a mixing feed pipe 3 corresponding to the reaction vessel 1. The reaction vessel 1 is connected to the mixing reaction tank 4 through the mixing feed pipe 3. A stirring paddle 10 is rotatably connected inside the mixing reaction tank 4. A stirring motor 2 adapted to the stirring paddle 10 is provided at the top of the mixing reaction tank 4. A discharge pipe 8 is provided at the bottom of the mixing reaction tank 4. Both the mixing reaction tank 4 and the discharge pipe 8 are covered with a temperature control jacket 5. A temperature sensor is provided inside the mixing reaction tank 4. The temperature sensor is connected to a temperature controller. The temperature controller is connected to the temperature control jacket 5. A discharge valve 6 is provided on the discharge pipe 8.

[0020] The discharge pipe 8 is also equipped with a jacketed pipe 7, which is located below the discharge valve 6. A temperature sensor is installed inside the discharge pipe 8. According to different discharge temperature requirements, the medium inside the jacketed pipe 7 is used to raise or lower the temperature, thereby achieving precise control of the discharge temperature. The mixing feed pipe 3 is inclined so that the inlet of the mixing feed pipe 3 located in the mixing reaction tank 4 is aligned with the stirring paddle 10, which is beneficial to the mixing reaction of materials in each reaction vessel 1 and accelerates the mixing reaction efficiency. The discharge port of the reaction vessel 1 is equipped with a flow control valve 9, which can control the on / off state and flow rate of each reaction vessel 1 according to the production process and the order of mixing. The temperature control jacket 5 and the jacketed pipe 7 are both equipped with inlet and outlet pipes. Different temperatures of medium can be introduced into the temperature control jacket 5 and the jacketed pipe 7 according to the production requirements of different products, thereby achieving the heating or cooling of the discharge.

[0021] Working process or working principle:

[0022] During use, according to the production process requirements, appropriate amounts of reactants and water are added to each reactor 1 according to the formula, and the mixture is thoroughly stirred and dissolved. Then, the reactants are sent into the mixing reaction tank 4 through the mixing feed pipe 3. At the same time, the stirring motor 2 is started to drive the stirring paddle 10 to rotate and stir, so that the mixture is fully mixed and reacted. Then, the appropriate reaction temperature is adjusted by the temperature control jacket 5. After the reaction is completed, the mixture is discharged through the discharge pipe 8. During the operation of the mixing reaction tank 4, the other reactors 1 can simultaneously carry out the reaction preparation process. After the mixing reaction tank 4 is completed, the reaction can be repeated immediately to improve work efficiency. The discharge pipe 8 can be connected to the semi-finished product storage tank for the storage of reactants.

[0023] This utility model can be connected to multiple separate reaction vessels 1, which can ensure continuous production and improve production efficiency; the discharge temperature is controlled by temperature control jacket 5 and jacket tube 7, which is more efficient than temperature control of a single reaction vessel 1 and can better meet the requirements of fine temperature control; compared with intermittent devices, this equipment occupies less space; and the flow rate is automatically adjusted for more precise control.

[0024] The descriptions of the orientation and relative positional relationships of the structure in this utility model, such as descriptions of front, back, left, right, up, and down, do not constitute a limitation on this utility model, but are merely for the convenience of description.

Claims

1. A reaction apparatus for producing aldehyde-removing active manganese, characterized by: Including at least two reaction kettle (1) and mixed reaction tank (4), mixed reaction tank (4) is equipped with the mixed feed pipe (3) corresponding to the reaction kettle (1), the reaction kettle (1) is communicated through the mixed feed pipe (3) and mixed reaction tank (4), the stirring paddle (10) is rotatably connected in mixed reaction tank (4), the mixed reaction tank (4) top is equipped with the stirring motor (2) compatible with stirring paddle (10), the mixed reaction tank (4) bottom is equipped with the discharge pipe (8), and the mixed reaction tank (4) and discharge pipe (8) are all coated with temperature control jacket (5).

2. The reaction apparatus for producing aldehyde-removing active manganese according to claim 1, characterized by: The discharge pipe (8) is equipped with a discharge valve (6).

3. The reaction apparatus for producing aldehyde-removing active manganese according to claim 2, characterized by: The discharge pipe (8) is also equipped with a jacket pipe (7) below the discharge valve (6).

4. The reaction apparatus for producing aldehyde-removing active manganese according to claim 3, characterized by: The mixed feed pipe (3) is inclinedly arranged, so that the pipe opening of the mixed feed pipe (3) in the mixed reaction tank (4) is aligned with the stirring paddle (10).

5. The reaction apparatus for producing aldehyde-removing active manganese according to any one of claims 1 to 4, characterized by: The discharge port of the reaction kettle (1) is equipped with a flow control valve (9).

6. The reaction apparatus for producing aldehyde-removing active manganese according to claim 5, characterized by: The temperature control jacket (5) and the jacket pipe (7) are both equipped with inlet and outlet liquid pipes.