Jack base cleaning device

Abstract

The utility model discloses a cleaning device for a jack base, which comprises a positioning component provided with a bottom plate with a hammering hole in the middle and used for placing an inverted jack base; the pressing assembly is used for pressing the jack base on the bottom plate from the upper part; the hammering assembly is used for penetrating through the hammering hole from the lower part and continuously hammering the jack base; the air blowing assembly is aligned with an oil duct orifice of the jack base to blow air; the conveying assembly is used for transferring the positioning assembly into and out of the cleaning station; and the housing assembly covers the outer parts of the pressing assembly, the hammering assembly and the air blowing assembly. By combining the positioning assembly, the pressing assembly, the hammering assembly and the blowing assembly, comprehensive cleaning of the oil duct in the jack base is achieved, and the jack base oil duct cleaning device has the advantages of being high in cleaning efficiency, thorough in cleaning effect, high in automation degree, good in adjustability and flexibility, friendly in working environment, little in pollution and the like. A brand new solution is provided for cleaning of the hydraulic jack base, and the hydraulic jack base cleaning device has wide application prospects.

Description

Technical Field

[0001] This utility model relates to the technical field of hydraulic jack manufacturing equipment, specifically to a jack base cleaning device. Background Technology

[0002] The base of a hydraulic jack is usually made of metal and machined to form multiple internal oil passages. These passages are used for the flow of hydraulic oil and pressure transmission, thereby enabling the jack to lift and lower.

[0003] During machining, metal shavings, cutting fluid, and other impurities may remain in the oil passages within the base. If these residues are not removed in time, they may cause blockages in the oil passages or impair the flow of hydraulic oil, thereby affecting the normal operation of the jack and even causing equipment malfunction or damage.

[0004] Traditional cleaning methods mainly rely on manual cleaning, chemical solvent cleaning, or high-pressure water jet cleaning. While these methods can remove impurities from oil passages to some extent, they suffer from drawbacks such as incomplete cleaning, low cleaning efficiency, long cleaning cycles, and water pollution. Especially when dealing with oil passages with complex shapes and small dimensions, traditional cleaning methods often fail to ensure thorough cleaning of each passage. Utility Model Content

[0005] In order to efficiently and thoroughly clean the oil passages inside the jack base, this utility model provides a jack base cleaning device.

[0006] The technical solution adopted by this utility model is as follows: A jack base cleaning device includes: a positioning component with a base plate having a hammering hole in the middle for placing the inverted jack base; a clamping component for clamping the jack base to the base plate from above; a hammering component for continuously hammering the jack base from below through the hammering hole; an air blowing component for blowing air into the oil passage opening of the jack base; a conveying component for transporting the positioning component into and out of the cleaning station; and a cover component covering the outside of the clamping component, the hammering component, and the air blowing component.

[0007] Preferably, the positioning component further includes two vertically arranged push plates, the horizontal position of which is adjustable relative to the base plate.

[0008] Preferably, the clamping assembly includes a drive cylinder, a back plate, and a contact flexible plate installed sequentially from top to bottom.

[0009] Preferably, the back plate is provided with a first air inlet connector, which is connected in communication with the material removal air outlet on the lower end face of the contact flexible plate.

[0010] Preferably, the hammering assembly includes a hammer head and a pneumatic hammer body that drives the hammer head.

[0011] Preferably, the air blowing assembly includes a second air inlet connector, an air pipe, and an air nozzle connected in sequence, wherein the air pipe is a shaped curved pipe.

[0012] Preferably, the conveying assembly is a double-chain conveying device formed by a reducer, sprocket, and double chain drive connection, wherein several chain plates are evenly distributed between the double chains, and the positioning assembly is installed on the chain plates.

[0013] Preferably, the housing assembly includes a main housing and a removable viewing window.

[0014] Preferably, it also includes a detection component, including a proximity switch fixed to the frame and a sensing baffle that moves with the positioning component.

[0015] This utility model has the following beneficial effects:

[0016] 1. High cleaning efficiency: The combination of positioning components, clamping components, hammering components and air blowing components can automatically achieve comprehensive cleaning of the oil passages inside the jack base, improving the overall cleaning efficiency;

[0017] 2. Thorough cleaning effect: Through continuous hammering by the hammering component, the deposits in the oil passages can be effectively loosened, making them easier to be removed by the air blowing component. It can clean the complex shapes and tiny oil passages inside the jack base, ensuring that each oil passage is effectively cleaned, thoroughly removing residual metal shavings, cutting fluid and other impurities from the inner wall, ensuring the smooth operation and normal functioning of the hydraulic system.

[0018] 3. High degree of automation: With the design of the conveying and detection components, automated conveying can be achieved, eliminating the tedious manual handling and reducing labor intensity;

[0019] 4. Good adjustability and flexibility: The adjustable push plate design in the positioning component can adapt to jack bases of different shapes and sizes, providing better flexibility and meeting the cleaning needs of different workpieces;

[0020] 5. Friendly working environment: The cover design of the housing assembly can effectively prevent accidental injury and equipment failure during the cleaning process, improve operational safety, and at the same time reduce the spread of metal chips, cutting fluid and other impurities to the outside, improving the working environment for workers;

[0021] 6. Near-zero pollution: Combining air blowing and hammering methods, it eliminates the need for chemical solvents or high-pressure water flow, reducing water pollution and meeting modern environmental protection requirements and sustainable development production concepts. Attached Figure Description

[0022] Figure 1 This is a perspective view of an embodiment of the present utility model.

[0023] Figure 2 This is a perspective view of an embodiment of the present utility model (hidden cover assembly).

[0024] Figure 3 This is a schematic diagram of the components in the cleaning station in an embodiment of this utility model.

[0025] Figure 4 This is a schematic diagram of the conveying component in an embodiment of the present invention.

[0026] Positioning component 1, base plate 101, hammer hole 102, push plate 103;

[0027] Clamping assembly 2, drive cylinder 201, back plate 202, contact flexible plate 203, first air inlet connector 204;

[0028] Hammering assembly 3, hammer head 301, pneumatic hammer body 302;

[0029] Air blowing assembly 4, second air inlet connector 401, air pipe 402, air nozzle 403;

[0030] Conveying assembly 5, reducer 501, sprocket 502, double chain 503, chain plate 504;

[0031] Casing assembly 6, main casing 601, window 602;

[0032] Detection component 7, proximity switch 701, sensing baffle 702;

[0033] Rack 8. Detailed Implementation

[0034] The present invention will be further described below with reference to the embodiments and accompanying drawings.

[0035] In the embodiments, such as Figures 1-4The image shows a jack base cleaning device, comprising: a positioning component 1 with a base plate 101 having a hammering hole 102 in the middle for placing an inverted jack base; a clamping component 2 for clamping the jack base onto the base plate 101 from above; a hammering component 3 for continuously hammering the jack base from below through the hammering hole 102; an air blowing component 4 for blowing air into the oil passage openings of the jack base; a conveying component 5 for transporting the positioning component 1 in and out of the cleaning station; and a cover component 6 covering the clamping component 2, the hammering component 3, and the air blowing component 4. This embodiment uses a combination of the positioning component 1, the clamping component 2, the hammering component 3, and the air blowing component 4 to automatically and comprehensively clean the internal oil passages of the jack base, improving overall cleaning efficiency. The continuous hammering of the hammering component 3 effectively loosens the deposits inside the oil passages, making them easier for the air blowing component 4 to remove. This cleans the complex shapes and tiny oil passages inside the jack base, ensuring that each passage is effectively cleaned and thoroughly removing residual metal shavings, cutting fluid, and other impurities from the inner walls, thus guaranteeing the smooth operation and normal functioning of the hydraulic system. The covering design of the casing component 6 effectively prevents accidental injuries and equipment malfunctions during the cleaning process, improving operational safety. It also reduces the spread of metal shavings, cutting fluid, and other impurities, improving the working environment for workers. Combining air blowing and hammering methods eliminates the need for chemical solvents or high-pressure water jets, reducing water pollution and meeting modern environmental protection requirements and sustainable development principles.

[0036] In the embodiments, such as Figure 3 As shown, the positioning assembly 1 also includes two vertically arranged push plates 103, the horizontal position of which is adjustable relative to the base plate 101. The horizontally adjustable push plate 103 design in the positioning assembly 1 can adapt to jack bases of different shapes and sizes, providing better flexibility and meeting the cleaning needs of different workpieces.

[0037] In the embodiments, such as Figure 3 As shown, the clamping assembly 2 includes a drive cylinder 201, a back plate 202, and a contact flexible plate 203, installed sequentially from top to bottom. The drive cylinder 201 is generally a pneumatic cylinder, which is clean and has a certain degree of flexibility, providing stable pressure to ensure that the jack base fits evenly and tightly against the base plate 101 during cleaning. This prevents incomplete cleaning due to movement or loosening during the cleaning process, thus improving the cleaning effect. The contact flexible plate 203 not only ensures effective clamping of the base during cleaning but also acts as a buffer, reducing direct impact on the base, lowering the risk of damage during operation, and improving the overall safety of the equipment.

[0038] In the embodiments, such as Figure 3As shown, a first air inlet connector 204 is provided on the back plate 202, which is connected to the material removal air outlet on the lower end face of the contact flexible plate 203. The first air inlet connector 204 can be designed to supply air when the drive cylinder 201 retracts. Through the air passage design between the back plate 202 and the contact flexible plate 203, the problem caused by the base sticking to the contact flexible plate 203 when the drive cylinder 201 retracts is effectively avoided, and the problem caused by the base detaching from the conveying assembly 5 is also avoided.

[0039] In the embodiments, such as Figure 3 As shown, the hammering assembly 3 includes a hammer head 301 and a pneumatic hammer body 302 that drives the hammer head 301. Through frequent and powerful hammering, the hammering assembly 3 effectively loosens impurities and dirt inside the oil passages of the base, improving cleaning effectiveness, especially when dealing with stubborn residues, quickly removing them and ensuring unobstructed oil passages. The pneumatic hammer body 302 ensures that the hammering force is evenly distributed on the hammer head 301, avoiding localized damage caused by uneven hammering. Simultaneously, controlling the gas pressure allows for adjustment of the hammering force, enabling cleaning of different types and degrees of dirt with varying intensities. The hammering process is controlled by a pneumatic device, reducing reliance on manual operation and minimizing the impact of human factors on cleaning quality, thereby improving the stability and consistency of the cleaning process. Furthermore, the pneumatically driven design avoids potential hazards caused by high temperatures or chemical methods, reducing safety risks for workers during the cleaning process and improving overall operational safety.

[0040] In the embodiments, such as Figure 2 , Figure 3 As shown, the air blowing assembly 4 includes a second air inlet connector 401, an air pipe 402, and an air nozzle 403 connected in sequence. The air pipe 402 is a shaped curved pipe. The use of a shaped curved pipe in the air pipe 402 allows for adjustment of the position and angle of the air nozzle 403 to align with the oil passage hole for efficient cleaning, while also providing better adaptability to jack bases of different specifications.

[0041] In the embodiments, such as Figure 2 , Figure 4 As shown, the conveying assembly 5 is a double-chain conveying device formed by the transmission connection of a reducer 501, a sprocket 502, and a double chain 503. Several chain plates 504 are evenly distributed between the double chains 503, and the positioning assembly 1 is installed on the chain plates 504. The double-chain conveying device can effectively improve the stability and reliability of the conveying and ensure the smooth operation of the positioning assembly 1 during operation.

[0042] In the embodiments, such as Figure 1As shown, the housing assembly 6 includes a main housing 601 and a detachable viewing window 602. The main housing 601 effectively prevents accidental injuries and equipment malfunctions during the cleaning process, improving operational safety, while reducing the spread of metal shavings, cutting fluid, and other impurities, thus improving the working environment for workers. The viewing window 602 facilitates real-time monitoring of the cleaning process, and the detachable structure facilitates equipment inspection and maintenance.

[0043] In the embodiments, such as Figure 2 , Figure 3 As shown, the system also includes a detection component 7, comprising a proximity switch 701 fixed to the frame 8 and a sensing baffle 702 that moves with the positioning component 1. The proximity switch 701 in the detection component 7 can monitor the position of the positioning component 1 in real time, providing immediate feedback and providing accurate action signal sources for the clamping component 2, hammering component 3, and air blowing component 4 in the cleaning station, ensuring the stability and consistency of the cleaning action. Simultaneously, the detection component 7 can record data during the cleaning process, and in the event of an abnormality, it can promptly alarm and provide fault information, helping operators quickly locate the problem and reduce downtime.

[0044] Obviously, the above embodiments of this utility model are merely examples for illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Other obvious variations or modifications derived from the essential spirit of the present utility model still fall within the protection scope of the present utility model.

Claims

1. A jack base cleaning device, characterized in that, The utility model relates to a positioning assembly (1) with a bottom plate (101) with a hammering hole (102) in the middle for placing the inverted jack base, a pressing assembly (2) for pressing the jack base on the bottom plate (101) from above, a hammering assembly (3) for hammering the jack base from below through the hammering hole (102), a blowing assembly (4) for blowing the oil passage orifice of the jack base, a conveying assembly (5) for conveying the positioning assembly (1) into and out of the cleaning station, and a cover assembly (6) covering the pressing assembly (2), the hammering assembly (3) and the blowing assembly (4). The positioning assembly (1) further comprises two vertically arranged push plates (103) with adjustable horizontal positions relative to the bottom plate (101). The pressing assembly (2) comprises a driving cylinder (201), a back plate (202) and a contact soft plate (203) installed in sequence from top to bottom. The back plate (202) is provided with a first air inlet connector (204) in communication with the stripping blowing port of the lower end surface of the contact soft plate (203). The hammering assembly (3) comprises a hammer head (301) and a pneumatic hammer body (302) driving the hammer head (301). The blowing assembly (4) comprises a second air inlet connector (401), an air pipe (402) and an air nozzle (403) connected in sequence, and the air pipe (402) is a shaped bent pipe. The conveying assembly (5) is a double-chain conveying device formed by a speed reducer (501), a chain wheel (502) and double chains (503), the double chains (503) are evenly provided with a plurality of chain plates (504), and the positioning assembly (1) is installed on the chain plates (504).

2. The jack pad cleaning apparatus of claim 1, wherein, The cover assembly (6) comprises a main cover (601) and a detachable window (602).

3. The jack pad cleaning apparatus of claim 1, wherein, The utility model further comprises a detection assembly (7) comprising a proximity switch (701) fixed on a rack (8) and a sensing baffle (702) moving with the positioning assembly (1).

4. The jack pad cleaning apparatus of claim 3, wherein, ​ 5. The jack pad cleaning apparatus of claim 3, wherein, ​ 6. The jack pad cleaning apparatus of claim 1, wherein, ​ 7. The jack pad cleaning apparatus of claim 1, wherein, ​ 8. The jack pad cleaning apparatus of claim 1, wherein, ​ 9. The jack pad cleaning apparatus of claim 1, wherein, ​

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