Forming device for non-ferrous metal rolled material production
By introducing upper and lower cleaning components and inclined chute guide structures into the non-ferrous metal rolling mill, the problem of insufficient cleaning of impurities on the surface of non-ferrous metals has been solved, achieving efficient cleaning and forming of metals of different thicknesses and improving product quality.
Patent Information
- Application Number
- CN202520657614.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-09
AI Technical Summary
Existing technologies cannot effectively remove impurities from the surface of non-ferrous metals, causing impurities to be pressed into the metal surface during the rolling process, thus reducing the product yield.
A device including a rolling forming mechanism and a cleaning mechanism is designed. The cleaning mechanism consists of an upper cleaning component and a lower cleaning component. The upper and lower cleaning components wipe and clean the top and bottom of the non-ferrous metal. The device uses a chute guide and a hydraulic cylinder to drive the active roller to rise and fall for cleaning, and a wiping cloth is used to clean the roller surface.
It improves the yield of rolled products, ensures that impurities are not easily pressed into the metal surface, adapts to the cleaning needs of non-ferrous metals of different thicknesses and sizes, and enhances the forming effect.
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Figure CN223970623U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of non-ferrous metal processing technology, specifically relating to a forming device for producing non-ferrous metal rolled materials. Background Technology
[0002] Non-ferrous metals, as the name suggests, refer to metallic materials other than iron and steel, and they typically exhibit various colors. Non-ferrous metals are characterized by excellent electrical and thermal conductivity, good machinability, and superior corrosion resistance. Non-ferrous metals require processing to achieve desired shapes or structural forms, usually through forming operations using molding equipment.
[0003] Patent CN222113037U discloses "a forming device for producing non-ferrous metal rolled materials, relating to the field of non-ferrous metal rolling technology. It includes an adjustment mechanism and a cutting mechanism disposed on one side of the adjustment mechanism for cutting materials. The adjustment mechanism includes a fixed shell with an installation cavity inside. An adjustment component is disposed inside the installation cavity. A fixed block is fixedly connected to the upper and lower parts inside the installation cavity. A concave surface is provided on one side of the fixed block. When it is necessary to clean the active roller, a first telescopic electric cylinder drives the crossbar to rise. The crossbar drives the sliding block to rise to the top through the vertical rod. The motor drives the active roller to rotate. The microfibers on the concave surface are cleaned to prevent impurities from falling off the non-ferrous metal during the rolling process and adhering to the surface of the rolling roller, thus affecting the rolling effect."
[0004] Although the aforementioned existing technology can clean the surfaces of the driving and driven rollers for rolling non-ferrous metals, in actual use, non-ferrous metals are usually stored in the open air, and the cleanliness of the production environment is not high. As a result, metal debris and other impurities will also adhere to the surface of the non-ferrous metals. Since it is impossible to clean the impurities on the surface of the non-ferrous metals before rolling, the impurities are easily pressed into the surface of the non-ferrous metals during the rolling process, thereby reducing the yield of the product. Therefore, it needs to be improved. Utility Model Content
[0005] The purpose of this invention is to provide a forming device for producing non-ferrous metal rolled materials in order to solve the above-mentioned problems.
[0006] This utility model achieves the above objectives through the following technical solutions:
[0007] A forming apparatus for producing non-ferrous metal rolled materials includes a housing, a rolling forming mechanism installed inside the housing for rolling non-ferrous metal, and a cleaning mechanism installed inside the housing for cleaning the non-ferrous metal before rolling. The cleaning mechanism includes a lower cleaning component and an upper cleaning component. The lower cleaning component includes a base plate fixedly disposed at the bottom of the inner side of the housing, and a lower cleaning component fixedly disposed at the top of the base plate and engaging with the bottom of the non-ferrous metal.
[0008] The upper cleaning assembly includes a limiting rod slidably disposed inside the top of the housing, a counterweight plate fixedly disposed at the bottom of the limiting rod, and an upper cleaning component fixedly disposed at the bottom of the counterweight plate and engaging with the top of the non-ferrous metal. A limiting block is fixedly disposed at the top of the limiting rod above the housing. Both the lower and upper cleaning components have inclined grooves on one side for guiding the non-ferrous metal entering the cleaning mechanism and temporarily storing the non-ferrous metal that has been wiped away.
[0009] As a further optimization of this utility model, a hydraulic cylinder is fixedly installed on the top of the housing, and a U-shaped rotating frame located inside the housing is fixedly provided at the bottom of the hydraulic cylinder.
[0010] As a further optimization of this utility model, the calendering mechanism includes an active roller rotatably disposed at the bottom end of a U-shaped frame and a driven roller rotatably disposed at the bottom of the inner side of the housing and directly below the active roller.
[0011] As a further optimization of this utility model, a motor for driving the rotation of the active roller is fixedly installed on the outer side of the U-shaped rotating frame.
[0012] As a further optimization of this utility model, a lower wiping cloth is fixedly provided on one side of the base plate, which abuts against the outer wall of the driven roller.
[0013] As a further optimization of this utility model, a connecting plate located above the active roller is fixedly provided on one side of the limiting rod, and an upper wiping cloth for cleaning the active roller after it moves upward is fixedly provided at the bottom of the connecting plate.
[0014] The beneficial effects of this utility model are as follows:
[0015] 1. The rolling mechanism can roll non-ferrous metals into shape, and the upper and lower cleaning parts can wipe and clean the top and bottom of the non-ferrous metals before rolling, thereby improving the yield of rolled products. The upper cleaning part can be pressed against non-ferrous metal materials of different thicknesses under the weight of the counterweight plate, which makes it easier for the cleaning mechanism to clean non-ferrous metals of different thicknesses. The guide of the inclined groove makes it easier and faster for non-ferrous metals of different thicknesses to enter between the upper and lower cleaning parts for cleaning. The inclined groove can also temporarily store impurities wiped off the surface of the non-ferrous metals, which is convenient and practical.
[0016] 2. The hydraulic cylinder can extend and retract to drive the active roller and other components to move up and down, which facilitates the active roller and driven roller to roll non-ferrous metal materials of different thicknesses. After the active roller moves up, it will press against the bottom of the upper wiping cloth, which can clean the rotating active roller. The lower wiping cloth on the bottom plate can clean the surface of the driven roller. Overall, it can clean the active roller, driven roller and non-ferrous metal surface, so that impurities are not easily pressed into the surface of non-ferrous metal during rolling, thus improving the effect after rolling. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the connection between the U-shaped rotating frame and the drive roller of this utility model;
[0019] Figure 3 This is a utility model Figure 1 Enlarged view of the A-structure;
[0020] Figure 4 This is a utility model Figure 1 Enlarged view of the B-structure.
[0021] In the diagram: 1. Housing; 2. Hydraulic cylinder; 21. U-shaped rotating frame; 22. Motor; 23. Driving roller; 24. Driven roller; 3. Base plate; 31. Lower cleaning component; 32. Lower wiping cloth; 4. Limiting rod; 41. Counterweight plate; 42. Upper cleaning component; 43. Limiting block; 44. Connecting plate; 45. Upper wiping cloth; 5. Inclined groove. Detailed Implementation
[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0023] Example
[0024] like Figure 1-4 As shown, a forming apparatus for producing non-ferrous metal rolled materials includes a housing 1, a rolling forming mechanism and a cleaning mechanism. The housing 1 is U-shaped and can support components such as the rolling forming mechanism.
[0025] like Figure 1-3 As shown, the calendering mechanism is installed inside the housing 1 and is used for calendering non-ferrous metals. A hydraulic cylinder 2 is fixedly installed on the top of the housing 1, and a U-shaped rotating frame 21 located inside the housing 1 is fixedly installed at the bottom of the hydraulic cylinder 2. The calendering mechanism includes a drive roller 23 rotatably installed inside the bottom of the U-shaped rotating frame 21, and a driven roller 24 rotatably installed at the bottom of the inner side of the housing 1 and located directly below the drive roller 23. A motor 22 for driving the drive roller 23 to rotate is fixedly installed on the outside of the U-shaped rotating frame 21. The U-shaped rotating frame 21 can connect the drive roller 23 and the hydraulic cylinder 2.
[0026] The extension and retraction of the hydraulic cylinder 2 can drive the active roller 23 and other components to move up and down, so that the active roller 23 can move down and press the non-ferrous metal against the driven roller 24. Then, the active roller 23 is driven to rotate by the motor 22, which can roll the non-ferrous metal between the active roller 23 and the driven roller 24, thereby processing the non-ferrous metal. After the active roller 23 rotates, it will transport the rolled non-ferrous metal, and the transported non-ferrous metal will drive the driven roller 24 to rotate. Since the active roller 23 can move up and down, the rolling forming mechanism can roll non-ferrous metal materials of different thicknesses and sizes.
[0027] like Figure 1 and Figure 3 As shown, the cleaning mechanism is installed inside the housing 1 and is used to clean the non-ferrous metal before rolling. The cleaning mechanism includes a lower cleaning component and an upper cleaning component. The lower cleaning component includes a base plate 3 fixedly installed at the bottom of the inner side of the housing 1 and a lower cleaning component 31 fixedly installed at the top of the base plate 3 and abutting against the bottom of the non-ferrous metal. The base plate 3 can connect the housing 1 and the lower cleaning component 31. The lower cleaning component 31 can wipe and clean the bottom of the non-ferrous metal during the rolling process.
[0028] like Figure 1 , Figure 3 and Figure 4 As shown, the upper cleaning component includes a limiting rod 4 slidably disposed inside the top of the housing 1, a counterweight plate 41 fixedly disposed at the bottom of the limiting rod 4, and an upper cleaning component 42 fixedly disposed at the bottom of the counterweight plate 41 and engaging with the top of the non-ferrous metal. A limiting block 43 is fixedly disposed at the top of the limiting rod 4 above the housing 1. The limiting rod 4 and the limiting block 43 can limit the counterweight plate 41 and the upper cleaning component 42, so that the counterweight plate 41 and the upper cleaning component 42 can move up and down within the housing 1 without disengaging. When the limiting block 43 moves down and engages with the top of the housing 1, there will still be a gap between the upper cleaning component 42 and the lower cleaning component 31, which allows the non-ferrous metal material to enter between the upper cleaning component 42 and the lower cleaning component 31 through the gap and be cleaned.
[0029] The upper cleaning component 42 and the lower cleaning component 31 can wipe and clean the top and bottom of the non-ferrous metal before rolling, thereby improving the yield of the rolled product. The upper cleaning component 42 can be pressed against non-ferrous metal materials of different thicknesses under the weight of the counterweight plate 41, which makes it easier for the cleaning mechanism to clean non-ferrous metals of different thicknesses. The upper cleaning component 42 and the lower cleaning component 31 can be objects with cleaning effect such as cleaning sponges.
[0030] like Figure 1 and Figure 3As shown, both the lower cleaning component 31 and the upper cleaning component 42 have inclined grooves 5 on one side for guiding non-ferrous metals entering the cleaning mechanism and temporarily storing non-ferrous metals that have been wiped off. Through the guidance of the inclined grooves 5, non-ferrous metals of different thicknesses and sizes can more easily and quickly enter between the upper cleaning component 42 and the lower cleaning component 31 for cleaning. The inclined grooves 5 can also temporarily store impurities wiped off the surface of the non-ferrous metals, which is convenient for subsequent removal of impurities temporarily stored in the inclined grooves 5, making cleaning easier.
[0031] like Figure 1 and Figure 3 As shown, a lower wiping cloth 32 is fixedly provided on one side of the base plate 3, which abuts against the outer wall of the driven roller 24. A connecting plate 44 is fixedly provided on one side of the limiting rod 4, which is located above the driving roller 23. An upper wiping cloth 45 for cleaning the driving roller 23 after it moves upward is fixedly provided at the bottom of the connecting plate 44. The upper wiping cloth 45 is located on the top side of the driving roller 23. The connecting plate 44 is located inside the U-shaped rotating frame 21.
[0032] The lower wiping cloth 32 on the side of the base plate 3 can clean the surface of the driven rotating roller 24. After the hydraulic cylinder 2 is shortened, it will drive the active roller 23 and other components to move upward. After the active roller 23 moves upward, it will press against the bottom of the upper wiping cloth 45, which makes it easier for the upper wiping cloth 45 to clean the rotating active roller 23.
[0033] It should be noted that, in the use of this forming device for producing non-ferrous metal rolled materials, the non-ferrous metal is first guided by the inclined groove 5 and inserted between the upper cleaning part 42 and the lower cleaning part 31. The upper cleaning part 42 and the lower cleaning part 31 can wipe and clean the top and bottom of the non-ferrous metal before rolling, thereby improving the yield of the rolled product. Under the weight of the counterweight plate 41, the upper cleaning part 42 can press against non-ferrous metal materials of different thicknesses, which makes it easier for the cleaning mechanism to clean non-ferrous metals of different thicknesses. The inclined groove 5 can also temporarily store the impurities wiped off the surface of the non-ferrous metal, which is convenient for subsequent removal of the impurities temporarily stored in the inclined groove 5, making cleaning convenient.
[0034] Then, the hydraulic cylinder 2 is controlled to extend and retract to drive the active roller 23 and other components to move up and down, so that the active roller 23 can move down and press the non-ferrous metal against the driven roller 24. Then, the active roller 23 is driven to rotate by the motor 22, which can roll the non-ferrous metal between the active roller 23 and the driven roller 24, thereby processing the non-ferrous metal. After the active roller 23 rotates, it will transport the rolled non-ferrous metal, and the transported non-ferrous metal will drive the driven roller 24 to rotate. Since the active roller 23 can move up and down, the rolling forming mechanism can roll non-ferrous metal materials of different thicknesses and sizes.
[0035] The lower wiping cloth 32 on the side of the base plate 3 can clean the surface of the driven rotating roller 24. After the hydraulic cylinder 2 is shortened, it will drive the active roller 23 and other components to move upward. After the active roller 23 moves upward, it will press against the bottom of the upper wiping cloth 45, which makes it easier for the upper wiping cloth 45 to clean the rotating active roller 23. Overall, it can clean the active roller 23, the driven roller 24 and the surface of non-ferrous metals, so that impurities are not easily pressed into the surface of non-ferrous metals during rolling, thereby improving the effect after rolling and the yield of products.
[0036] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A forming device for non-ferrous metal calendering material production, comprising a housing (1), a calendering forming mechanism installed in the housing (1) and used for calendering non-ferrous metal, and a cleaning mechanism installed in the housing (1) and used for cleaning non-ferrous metal before calendering, characterized in that: the cleaning mechanism comprises a lower cleaning assembly and an upper cleaning assembly, the lower cleaning assembly comprises a bottom plate (3) fixedly arranged at the bottom of the inner side of the housing (1), and a lower cleaning piece (31) fixedly arranged at the top of the bottom plate (3) and abutting against the bottom of the non-ferrous metal; the upper cleaning assembly comprises a limiting rod (4) slidingly arranged in the top end of the housing (1), a counterweight plate (41) fixedly arranged at the bottom of the limiting rod (4), and an upper cleaning piece (42) fixedly arranged at the bottom of the counterweight plate (41) and abutting against the top of the non-ferrous metal, a limiting block (43) above the housing (1) is fixedly arranged at the top end of the limiting rod (4), and a chute (5) for guiding the non-ferrous metal entering the cleaning mechanism and temporarily storing the wiped-off non-ferrous metal is arranged on one side of the lower cleaning piece (31) and the upper cleaning piece (42). A hydraulic cylinder (2) is fixedly installed at the top of the housing (1), and a U-shaped rotating frame (21) inside the housing (1) is fixedly arranged at the bottom end of the hydraulic cylinder (2). The calendering forming mechanism comprises a driving roller (23) rotatably arranged at the bottom end of the U-shaped rotating frame (21), and a driven roller (24) rotatably arranged at the bottom of the inner side of the housing (1) and located directly below the driving roller (23).
2. A forming device for producing a non-ferrous rolled product according to claim 1, characterized in that: A motor (22) for driving the driving roller (23) to rotate is fixedly installed at the outer side of the U-shaped rotating frame (21).
3. A forming device for producing a non-ferrous rolled product according to claim 2, characterized in that: A lower wiping cloth (32) abutting against the outer side wall of the driven roller (24) is fixedly arranged on one side of the bottom plate (3).
4. The forming device for producing a non-ferrous rolled product according to claim 3, characterized in that: A connecting plate (44) above the driving roller (23) is fixedly arranged on one side of the limiting rod (4), and an upper wiping cloth (45) for cleaning the driving roller (23) after moving upward is fixedly arranged at the bottom of the connecting plate (44).
5. A forming device for producing a non-ferrous rolled product according to claim 4, characterized in that: 6. The forming device for producing a non-ferrous rolled product according to claim 4, characterized in that:
Citation Information
Patent Citations
Forming device for non-ferrous metal rolled material production
CN222113037U