Chuck for new energy automobile soft copper plate sweat soldering equipment
By designing a combination of adjustment and clamping devices, the problem of poor versatility of existing equipment chucks was solved, enabling flexible clamping and precise positioning of soft copper plates, thus improving welding quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-06
AI Technical Summary
Existing hot-melt welding equipment for soft copper plates in new energy vehicles lacks flexible clamps, making it unable to adapt to soft copper plates of different sizes and shapes, resulting in problems such as insecure clamping and inaccurate positioning.
A chuck comprising an adjustment device and a clamping device was designed. Through the combination of a sliding connection and ceramic fiber blocks, it achieves flexible clamping and precise positioning of soft copper plates of different sizes, and has good heat insulation performance.
It enables flexible adjustment of clamping position and force, ensuring the accuracy and safety of the welding process, preventing the clamp from overheating and being damaged, and improving welding quality.
Smart Images

Figure CN223971137U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automobile manufacturing technology, specifically a chuck for a hot-melt welding equipment for soft copper plates in new energy vehicles. Background Technology
[0002] In the production and manufacturing process of new energy vehicles, hot-melt welding of soft copper plates is a key process, and its welding quality directly affects the performance and stability of the electrical system of new energy vehicles.
[0003] Existing hot-melt welding equipment for soft copper plates in new energy vehicles involves placing the soft copper plate in a suitable position by bringing the upper and lower electrodes close together. The electrodes are then energized and heated, melting the soft copper plate at high temperatures. Pressure is applied to the electrodes to ensure a strong weld. However, existing hot-melt welding equipment for soft copper plates in new energy vehicles has many shortcomings in practical applications. Current equipment lacks chucks, and even those that exist cannot flexibly adjust the clamping position and force according to the size of different processed objects. Because soft copper plates for new energy vehicles come in various specifications, sizes, and shapes, fixed-specification chucks cannot meet these diverse needs, leading to problems such as insecure clamping and inaccurate positioning during the welding process. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a chuck for hot-melt welding equipment for soft copper plates in new energy vehicles, which solves the problems of poor versatility, weak coordination, insufficient heat insulation, and inconvenient positioning and adjustment of existing chucks.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a chuck for a hot-melt welding equipment for soft copper plates in new energy vehicles, comprising: a hot-melt welding equipment, an adjustment device fixedly connected to the outer wall of the hot-melt welding equipment, the adjustment device being adjusted by the movement of the hot-melt welding equipment, a clamping device slidably connected to the inner wall of the adjustment device, the clamping device clamping the workpiece by sliding, the adjustment device comprising a frame, a circular shaft on the outer wall of the frame being symmetrically slidably connected to a limiting block via a sliding groove, and the outer wall of the circular shaft being fixedly connected to the outer wall of the frame, the sliding groove being formed in the inner wall of the limiting block, the clamping device being slidably connected to the inner wall of the frame, the top end of the limiting block being fixedly connected to the outer wall of the hot-melt welding equipment, by fixing the adjustment device to the outer wall of the hot-melt welding equipment and adjusting the adjustment device by the movement of the hot-melt welding equipment, the chuck can be adaptively adjusted according to the position and movement of the hot-melt welding equipment.
[0008] Preferably, the clamping device includes an adjusting frame, the bottom end of which is fixedly connected to a linkage plate. The outer wall of the linkage plate is symmetrically and slidably connected to a sliding frame via a dovetail groove, and the dovetail groove is opened on the inner wall of the sliding frame. This sliding clamping method has good flexibility and adaptability, and can flexibly adjust the clamping position and force according to the size of different processing objects.
[0009] Preferably, the outer wall of the adjustment frame is slidably connected to the inner wall of the frame body via a sliding groove, and the sliding groove is formed on the inner wall of the adjustment frame, so that the outer wall of the sliding frame is slidably connected to the inner wall of the frame body.
[0010] Preferably, the bottom end of the sliding frame is fixedly connected to a limiting frame by bolts, and the outer wall of the limiting frame is rotatably connected to a ceramic fiber block by a dovetail groove. The dovetail groove sliding connection not only ensures the stability of the sliding frame sliding on the linkage plate, but also allows the operator to flexibly adjust the position of the sliding frame as needed, thereby achieving precise clamping of different parts of the processing object.
[0011] Preferably, the top end of the limiting block is slidably connected to the bottom end of the frame, and the inner wall of the ceramic fiber block is in contact with the workpiece. The ceramic fiber block has good heat insulation properties, which can effectively block heat transfer when the workpiece is clamped for hot melt welding, prevent other parts of the clamp from being damaged due to overheating, and also avoid high temperature from causing injury to the operator.
[0012] Preferably, the outer wall of the adjustment frame is symmetrically fixedly connected with a linkage frame, the linkage frame is slidably connected to the inner wall of the adjustment frame with a pin, and the inner wall of the linkage frame is slidably connected to the outer wall of the frame. By inserting and removing the pin, the position of the adjustment frame in the frame can be conveniently positioned and adjusted.
[0013] (III) Beneficial Effects
[0014] This utility model provides a chuck for a hot-melt welding equipment for soft copper plates in new energy vehicles. It has the following beneficial effects:
[0015] This utility model, through the combination of an adjustment device and a clamping device, can flexibly adjust the clamping position and force according to the size of different processing objects. The collaborative mechanism of multiple sliding connections enables the adjustment device to achieve coordinated movement between various components under the drive of the hot melt welding equipment. The dovetail groove sliding connection allows the operator to flexibly adjust the position of the sliding frame, thereby achieving precise clamping of the processing object. The ceramic fiber block has good heat insulation properties, which can effectively block heat transfer when clamping the processing object for hot melt welding, preventing other parts of the chuck from being damaged due to overheating. The ceramic fiber block can be rotated via a handle, which can drive the processing object to rotate within the clamping device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the adjustment device of this utility model;
[0018] Figure 3 This is a cross-sectional structural diagram of the adjustment device of this utility model;
[0019] Figure 4 This is a schematic diagram of the clamping device of this utility model;
[0020] Figure 5 This utility model Figure 4 A magnified structural diagram of point A in the middle.
[0021] In the diagram: 1. Hot melt welding equipment; 2. Adjustment device; 20. Frame; 21. Limiting block; 3. Clamping device; 30. Adjustment frame; 31. Linkage plate; 32. Sliding frame; 33. Limiting frame; 34. Ceramic fiber block; 35. Linkage frame; 36. Pin. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example
[0024] Please see Figure 1-5 This utility model provides a technical solution: a chuck for a hot-melt welding equipment for soft copper plates in new energy vehicles, comprising:
[0025] The hot melt welding equipment 1 has an adjustment device 2 fixedly connected to its outer wall. The adjustment device 2 is adjusted by moving the hot melt welding equipment 1. The inner wall of the adjustment device 2 is slidably connected to a clamping device 3. The clamping device 3 clamps the workpiece by sliding.
[0026] The adjustment device 2 includes a frame 20. The outer wall of the frame 20 has a circular shaft that is symmetrically connected to a limiting block 21 via a sliding groove. The outer wall of the circular shaft is fixedly connected to the outer wall of the frame 20. The sliding groove is opened in the inner wall of the limiting block 21. A clamping device 3 is slidably connected to the inner wall of the frame 20. The top of the limiting block 21 is fixedly connected to the outer wall of the hot melt welding equipment 1. The adjustment device 2 is connected to the hot melt welding equipment 1 and can be adjusted as the hot melt welding equipment 1 moves. The clamping device 3 is used to flexibly clamp processing objects such as soft copper plates for new energy vehicles. Through the coordinated cooperation between the components, precise welding operations are achieved.
[0027] The clamping device 3 includes an adjusting frame 30, with a linkage plate 31 fixedly connected to the bottom end of the adjusting frame 30. A sliding frame 32 is symmetrically slidably connected to the outer wall of the linkage plate 31 via a dovetail groove, with the dovetail groove located on the inner wall of the sliding frame 32. The outer wall of the adjusting frame 30 is slidably connected to the inner wall of the frame body 20 via a sliding groove, with the sliding groove located on the inner wall of the adjusting frame 30. The outer wall of the sliding frame 32 is slidably connected to the inner wall of the frame body 20. When the hot melt welding equipment 1 is started, it moves downwards to contact the workpiece and performs hot melt welding. During this movement, the adjusting device 2, fixedly connected to it, moves downwards synchronously. When the workpiece contacts the bottom end of the clamping device 30... When the hot equipment comes into contact, the frame 20 slides on the inner wall of the limiting block 21, thereby ensuring that the entire clamping device can be adjusted according to the position of the hot melt welding equipment 1. First, the workpiece is placed in the clamping device 3. When fixing the workpiece, the operator manually slides the adjusting frame 30 to make it slide upward on the inner wall of the frame 20. During this process, since the bottom end of the adjusting frame 30 is fixedly connected to the linkage plate 31, and the linkage plate 31 is symmetrically slidably connected to the sliding frame, when the adjusting frame slides on the inner wall of the frame 20, it drives the linkage plate 31 to slide, and then drives the sliding frame 32 to slide on the inner wall of the frame 20.
[0028] The bottom end of the sliding frame 32 is fixedly connected to the limiting frame 33 by bolts. The outer wall of the limiting frame 33 is rotatably connected to the ceramic fiber block 34 through the dovetail groove. The top end of the limiting block 21 is slidably connected to the bottom end of the frame 20. The inner wall of the ceramic fiber block 34 is in contact with the workpiece. The bottom end of the sliding frame 32 is fixedly connected to the limiting frame 33 by bolts. The outer wall of the limiting frame 33 is rotatably connected to the ceramic fiber block 34 through the dovetail groove. The inner wall of the ceramic fiber block 34 is in contact with the workpiece and is tightly clamped.
[0029] A linkage frame 35 is symmetrically fixedly connected to the outer wall of the adjustment frame 30. A pin 36 is slidably connected to the inner wall of the adjustment frame 30. The inner wall of the linkage frame 35 is slidably connected to the outer wall of the frame 20. The pin 36 is inserted into the linkage frame 35 fixedly connected to the outer wall of the adjustment frame 30 and the inner wall of the frame 20 for limiting.
[0030] In use, the adjustment device 2 is connected to the hot melt welding equipment 1 and can be adjusted as the hot melt welding equipment 1 moves. The clamping device 3 is used to flexibly clamp the soft copper plates such as the soft copper plates of new energy vehicles. Through the coordinated cooperation between the components, precise welding operations are achieved.
[0031] During installation, the soft copper plate is first placed in the clamping device 3. When fixing the soft copper plate, the operator manually slides the adjusting frame 30 to make it slide upward on the inner wall of the frame 20. During this process, since the bottom end of the adjusting frame 30 is fixedly connected to the linkage plate 31, and the linkage plate 31 is symmetrically slidably connected to the sliding frame, when the adjusting frame slides on the inner wall of the frame 20, it drives the linkage plate 31 to slide, and then drives the sliding frame 32 to slide on the inner wall of the frame 20. At this time, the bottom end of the sliding frame 32 is fixedly connected to the limiting frame 33 by bolts, and its outer wall is rotatably connected to the ceramic fiber block 34 through the dovetail groove. The inner wall of the ceramic fiber block 34 contacts the soft copper plate and clamps it tightly. Then, the pin 36 is inserted into the linkage frame 35 fixedly connected to the outer wall of the adjusting frame 30 and the inner wall of the frame 20 for limiting.
[0032] During processing, the hot melt welding equipment 1 is started. The hot melt welding equipment 1 moves down to contact the soft copper plate and performs hot melt welding. During the movement, the adjustment device 2, which is fixedly connected to it, moves down synchronously. When the soft copper plate contacts the heating device at the bottom, the frame 20 slides on the inner wall of the limit block 21, thereby ensuring that the entire clamping device can be adjusted according to the position of the hot melt welding equipment 1.
[0033] When the soft copper plate needs to be flipped, the hot melt welding equipment 1 moves upward. During this process, the frame 20 slides on the inner wall of the limiting block 21. Then, by operating the handle connected to the ceramic fiber block 34, the ceramic fiber block 34 can be rotated, thereby causing the soft copper plate to rotate in the clamping device 3, which facilitates welding operations at different angles.
[0034] When it is necessary to process soft copper plates of different sizes, the bolts between the limit frame 33 and the sliding frame 32 can be opened, and different limit frames 33 can be replaced and installed.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A chuck for a new energy vehicle soft copper plate hot melting welding equipment, comprising: The utility model provides a hot melt welding equipment (1), it is characterized by: The outer wall of the hot melt welding equipment (1) is fixedly connected with an adjusting device (2), which is adjusted by the movement of the hot melt welding equipment (1), and the inner wall of the adjusting device (2) is slidably connected with a clamping device (3), which clamps the processing object by sliding. The adjusting device (2) comprises a frame body (20), the outer wall of the circular shaft of the frame body (20) is symmetrically and slidably connected with a limiting block (21) through a sliding groove, the outer wall of the circular shaft is fixedly connected with the outer wall of the frame body (20), the sliding groove is formed in the inner wall of the limiting block (21), the inner wall of the frame body (20) is slidably connected with the clamping device (3), and the top end of the limiting block (21) is fixedly connected with the outer wall of the hot melt welding equipment (1).
2. The chuck for a new energy vehicle soft copper plate hot melting welding equipment according to claim 1, characterized in that: The clamping device (3) comprises an adjusting frame (30), the bottom end of the adjusting frame (30) is fixedly connected with a linkage plate (31), the outer wall of the linkage plate (31) is symmetrically and slidably connected with a sliding frame (32) through a dovetail groove, and the dovetail groove is formed in the inner wall of the sliding frame (32).
3. The chuck for a new energy vehicle soft copper plate hot melting welding equipment according to claim 2, characterized in that, The outer wall of the adjusting frame (30) is slidably connected with the inner wall of the frame body (20) through a sliding groove, and the sliding groove is formed in the inner wall of the adjusting frame (30).
4. The chuck for a new energy vehicle soft copper plate hot melting welding equipment according to claim 3, characterized in that: The bottom end of the sliding frame (32) is fixedly connected with a limiting frame (33) through bolts, and the outer wall of the limiting frame (33) is rotatably connected with a ceramic fiber block (34) through a dovetail groove.
5. The chuck for a new energy vehicle soft copper plate hot melting welding equipment according to claim 4, characterized in that: The top end of the limiting block (21) is slidably connected with the bottom end of the frame body (20), and the inner wall of the ceramic fiber block (34) is in contact with the processing object.
6. The chuck for a new energy vehicle soft copper plate hot melting welding equipment according to claim 5, characterized in that: The outer wall of the adjusting frame (30) is symmetrically fixedly connected with a linkage frame (35), the linkage frame (35) is slidably connected with a latch (36) in the inner wall of the adjusting frame (30), and the inner wall of the linkage frame (35) is slidably connected with the outer wall of the frame body (20).