Die pressing device for producing steel casting refractory bricks

Abstract

The utility model relates to the technical field of refractory brick production and processing, and discloses a die pressing device for cast steel refractory brick production, which comprises a worktable, a connecting rod I is fixedly connected to the upper surface of the worktable, a fixing plate I is fixedly connected to the top of the connecting rod I, and a hydraulic rod III is fixedly connected to the bottom of the fixing plate I; a lower die operation table is slidably connected to the upper surface of the workbench, and a vibration assembly is arranged on the upper surface of the lower die operation table. The vibration assembly comprises a case, an eccentric wheel is fixedly connected to the output end of the motor, a second connecting rod is fixedly connected to the outer wall of the eccentric wheel, a T-shaped connecting plate is fixedly connected to one end of a third connecting rod, and a vibration plate is fixedly connected to the bottom of the T-shaped connecting plate. According to the utility model, the eccentric wheel is driven by the driving motor to rotate, the connecting piece on the outer wall of the eccentric wheel horizontally moves up and down, and meanwhile, the vibrating plate connected with the bottom is driven to impact and vibrate the lower die, so that internal raw materials can be fully and uniformly distributed.

Description

Technical Field

[0001] This utility model relates to the field of refractory brick production and processing technology, and in particular to a molding device for producing cast steel refractory bricks. Background Technology

[0002] Castable refractory bricks are a type of special refractory material used in the steelmaking process under extremely high-temperature environments. They are primarily used in steelmaking furnaces, casting systems, and other areas requiring high temperatures to protect these facilities from molten metal and slag, and to maintain the stability of the production process. The production of castable refractory bricks typically involves steps such as raw material mixing, extrusion molding, drying, and firing. In the extrusion molding step, the use of a die-casting device is crucial. Applying pressure through the die-casting device ensures that the raw material is accurately molded in the mold, guaranteeing that the shape and size of each brick meet design standards and satisfy the installation and usage requirements of the steelmaking equipment.

[0003] The existing device uses a hydraulic rod to drive a pressure plate to extrude materials into a fixed mold. However, during feeding, the existing device is prone to uneven distribution of materials when entering the mold, especially when the material contains large particles. This makes it difficult to ensure uniform filling, resulting in uneven material distribution within the mold. Consequently, the internal density of the pressed product varies, affecting product quality and increasing production costs. Therefore, a pressing device for producing cast steel refractory bricks is proposed to solve the above problems. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a molding device for the production of cast steel refractory bricks, which aims to improve the problem of density differences caused by uneven feeding in existing devices, thus affecting the quality of finished products and production costs.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a molding device for producing cast steel refractory bricks, comprising a worktable, a connecting rod fixedly connected to the upper surface of the worktable, a fixing plate fixedly connected to the top of the connecting rod, a hydraulic rod fixedly connected to the bottom of the fixing plate, an upper mold base fixedly connected to the output end of the hydraulic rod, a quick-release assembly provided inside the upper mold base, an upper mold slidably connected inside the upper mold base, a lower mold operating table slidably connected to the upper surface of the worktable, a lower mold slidably connected inside the lower mold operating table, a feeding assembly slidably connected to the upper surface of the lower mold operating table, and a vibration assembly provided on the upper surface of the lower mold operating table;

[0006] The vibration assembly includes a housing, inside which a motor is fixedly connected. An eccentric wheel is fixedly connected to the output end of the motor. A second connecting rod is fixedly connected to the outer wall of the eccentric wheel. A connecting piece is rotatably connected to the outer wall of the second connecting rod. A third connecting rod is rotatably connected to the outer wall of the connecting piece. A T-shaped connecting plate is fixedly connected to one end of the third connecting rod. A vibration plate is fixedly connected to the bottom of the T-shaped connecting plate.

[0007] Furthermore, the quick-release assembly includes a latching component, the outer wall of which is slidably connected to the inside of the upper mold base. A spring is provided on the outer wall of the latching component, one end of which is fixedly connected to the inner wall of the upper mold base, and the other end of which is fixedly connected to a retaining plate. One end of the latching component is fixedly connected to the outer wall of the retaining plate. A first limiting groove is formed on the upper surface of the upper mold, and the bottom of the retaining plate is slidably connected to the outer wall of the first limiting groove. A second limiting groove is formed on the lower surface of the upper mold base, and the upper surface of the upper mold is slidably connected to the inner wall of the second limiting groove.

[0008] Furthermore, the feeding assembly includes a feeding box, a pulley is fixedly connected to the bottom of the feeding box, a guide rail is slidably connected to the outer wall of the pulley, and the bottom of the guide rail is fixedly connected to the upper surface of the lower mold operating table.

[0009] Furthermore, a second fixing plate is fixedly connected to the upper surface of the lower mold operating platform, a second hydraulic rod is fixedly connected to the outer wall of the second fixing plate, and a second connecting block is fixedly connected to the output end of the second hydraulic rod.

[0010] Furthermore, the two side walls of the connecting block are fixedly connected to the bottom of the chassis, and the bottom of the chassis is slidably connected to the upper surface of the lower mold.

[0011] Furthermore, the outer wall of the chassis is fixedly connected to the side wall of the loading box, and the bottom of the loading box is slidably connected to the upper surface of the lower mold operating table.

[0012] Furthermore, a hydraulic rod is fixedly connected to one side wall of the fixed plate, and a connecting block is fixedly connected to the output end of the hydraulic rod.

[0013] Furthermore, one side wall of the connecting block is fixedly connected to the outer wall of the lower mold operating table, and the lower mold operating table is slidably connected to the outer wall of the connecting rod.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, the eccentric wheel fixedly connected to the output end of the drive motor rotates, and the connecting rod connected to the outer wall of the eccentric wheel drives the connecting parts to move horizontally up and down. At the same time, it drives the vibrating plate connected to the bottom to impact the lower mold, which can make the raw materials inside fully and evenly distributed, improve the filling density of the material in the mold or container, avoid the material from accumulating in local areas, and thus achieve more uniform material distribution.

[0016] 2. In this utility model, by pressing the buckle inward, the clamping plate is driven to close inward. At this time, the upper mold is pulled out from the upper mold base. When the buckle is released, the spring drives the clamping plate to return to its original position. At the same time, the lower mold is directly taken out from the lower mold operating table, thereby achieving quick disassembly and assembly. This makes mold replacement more convenient and efficient, and can quickly respond to the production needs of different products, improving the flexibility and adaptability of production. Attached Figure Description

[0017] Figure 1 A three-dimensional structural schematic diagram of the molding device for producing cast steel refractory bricks proposed in this utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the molding device for producing cast steel refractory bricks according to this utility model.

[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0020] Figure 4 This is a schematic diagram of the upper mold base structure of the molding device for producing cast steel refractory bricks proposed in this utility model.

[0021] Legend:

[0022] 1. Workbench; 2. Fixed plate one; 3. Connecting rod one; 4. Lower mold operating table; 5. Connecting block one; 6. Hydraulic rod one; 7. Guide rail; 8. Motor; 9. Hydraulic rod two; 10. Fixed plate two; 11. Feeding box; 12. Hydraulic rod three; 13. Upper mold base; 14. Upper mold; 15. Limiting groove one; 16. Lower mold; 17. Buckle; 18. Spring; 19. Clamping plate; 20. Limiting groove two; 21. Connecting block two; 22. Pulley; 23. Machine box; 24. Vibrating plate; 25. Eccentric wheel; 26. Connecting rod two; 27. Connecting piece; 28. Connecting rod three; 29. ​​T-shaped connecting plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of a pressing device for producing cast steel refractory bricks, comprising a workbench 1, a connecting rod 3 fixedly connected to the upper surface of the workbench 1, a fixing plate 2 fixedly connected to the top of the connecting rod 3, a hydraulic rod 12 fixedly connected to the bottom of the fixing plate 2, the hydraulic rod 12 providing extrusion power to the upper mold 14, an upper mold base 13 fixedly connected to the output end of the hydraulic rod 12, a quick-release assembly provided inside the upper mold base 13 for quick installation and removal of the upper mold 14, the upper mold 14 slidably connected inside the upper mold base 13, a lower mold operating table 4 slidably connected to the upper surface of the workbench 1, a lower mold 16 slidably connected inside the lower mold operating table 4 for placing raw materials, a feeding assembly slidably connected to the upper surface of the lower mold operating table 4; and a vibration assembly provided on the upper surface of the lower mold operating table 4.

[0025] The vibration assembly includes a housing 23, inside which a motor 8 is fixedly connected. The motor 8 provides power to the vibration assembly. An eccentric wheel 25 is fixedly connected to the output end of the motor 8. The eccentric wheel 25 provides the reciprocating force of the vibrating plate 24. A connecting rod 26 is fixedly connected to the outer wall of the eccentric wheel 25. A connecting piece 27 is rotatably connected to the outer wall of the connecting rod 26. A connecting rod 28 is rotatably connected to the outer wall of the connecting piece 27. A T-shaped connecting plate 29 is fixedly connected to one end of the connecting rod 28. The vibrating plate 24 is fixedly connected to the bottom of the T-shaped connecting plate 29. The vibrating plate 24 is used to vibrate the raw material of the lower mold 16 to make it evenly distributed. A connecting block 21 is fixedly connected to the side wall of the housing 23.

[0026] Reference Figure 4 The quick-release assembly includes a latch 17, the outer wall of which is slidably connected to the inside of the upper mold base 13. The latch 17 is used to press and release the upper mold 14. A spring 18 is provided on the outer wall of the latch 17. One end of the spring 18 is fixedly connected to the inner wall of the upper mold base 13, and the other end of the spring 18 is fixedly connected to a retaining plate 19. One end of the latch 17 is fixedly connected to the outer wall of the retaining plate 19. A limiting groove 15 is formed on the upper surface of the upper mold 14. The bottom of the retaining plate 19 is slidably connected to the outer wall of the limiting groove 15. The limiting groove 15 is used to quickly connect the retaining plate 19. A limiting groove 20 is formed on the lower surface of the upper mold base 13. The upper surface of the upper mold 14 is slidably connected to the inner wall of the limiting groove 20.

[0027] Working principle: During operation, raw materials are poured into the feeding box 11. The hydraulic rod 29 extends, pushing the machine housing 23 (fixed at the output end) and the feeding box 11 forward. Simultaneously, the pulleys 22 at the bottom of the machine housing 23 and the feeding box 11 move on the guide rail 7 under the force of the hydraulic rod 29, causing the feeding box 11 to reach the position of the lower mold 16, achieving automatic feeding. After feeding is complete, the hydraulic rod 29 retracts, causing the vibrating plate 24 at the bottom of the machine housing 23 to reach directly above the lower mold 16. At this time, the drive motor 8 rotates, causing the eccentric wheel 25 (fixed at the output end) to rotate. Simultaneously, the connecting rod 22 connected to the outer wall of the eccentric wheel 25... 26 drives the connecting piece 27 to move horizontally up and down, and at the same time drives the bottom connected vibration plate 24 to punch and vibrate the lower mold 16 to make the internal raw material fully uniform and achieve the effect of raw material compaction. After the punching and vibration is completed, control the hydraulic rod 29 to retract and drive the feeding box 11 and the machine box 23 to reset. At this time, control the hydraulic rod 312 to extend and drive the upper mold 14 connected to the output end to squeeze the raw material inside the lower mold 16 to achieve the effect of extrusion molding. After the extrusion is completed, control the hydraulic rod 312 to retract and reset, and at the same time control the hydraulic rod 16 to retract and drive the lower mold operating table to slide and rise on the connecting rod 13. The extruded refractory bricks are demolded under their own gravity.

[0028] Secondly, when it is necessary to change the upper mold 14 and the lower mold 16 to produce refractory bricks of different sizes, the upper mold 14 is pulled out from the upper mold base 13 by pressing the buckle 17 inward, and the spring 18 drives the clamping plate 19 to return to its original position. At the same time, the lower mold 16 is directly removed from the lower mold operating table 4 to achieve the effect of quick disassembly. During installation, the buckle 17 is pressed inward to drive the clamping plate 19 to return to its original position. The upper mold 14 is placed into the upper mold base 13 through the second limiting groove 20. At this time, the clamping plate 19 enters the first limiting groove 15 opened in the upper mold 14. The buckle 17 is released, and the spring 18 drives the clamping plate 19 to return to its original position to achieve the effect of fixation and achieve the effect of quick installation.

[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A press-moulding device for the production of castable refractory bricks, comprising a worktable (1), characterised in that: The upper surface of the workbench (1) is fixedly connected with a connecting rod one (3), the top of the connecting rod one (3) is fixedly connected with a fixed plate one (2), the bottom of the fixed plate one (2) is fixedly connected with a hydraulic rod three (12), the output end of the hydraulic rod three (12) is fixedly connected with an upper die base (13), the inside of the upper die base (13) is provided with a quick release assembly, the inside of the upper die base (13) is slidably connected with an upper die (14), the upper surface of the workbench (1) is slidably connected with a lower die operation table (4), the inside of the lower die operation table (4) is slidably connected with a lower die (16), the upper surface of the lower die operation table (4) is slidably connected with a feeding assembly, and the upper surface of the lower die operation table (4) is provided with a vibration assembly. The vibration assembly comprises a case (23), the inside of the case (23) is fixedly connected with a motor (8), the output end of the motor (8) is fixedly connected with an eccentric wheel (25), the outer wall of the eccentric wheel (25) is fixedly connected with a connecting rod two (26), the outer wall of the connecting rod two (26) is rotatably connected with a connecting piece (27), the outer wall of the connecting piece (27) is rotatably connected with a connecting rod three (28), one end of the connecting rod three (28) is fixedly connected with a T-shaped connecting plate (29), and the bottom of the T-shaped connecting plate (29) is fixedly connected with a vibration plate (24).

2. The mold apparatus for producing a castable refractory according to claim 1, wherein: The quick release assembly comprises a buckle piece (17), the outer wall of the buckle piece (17) is slidably connected in the inside of the upper die base (13), the outer wall of the buckle piece (17) is provided with a spring (18), one end of the spring (18) is fixedly connected with the inner wall of the upper die base (13), the other end of the spring (18) is fixedly connected with a clamping plate (19), one end of the buckle piece (17) is fixedly connected with the outer wall of the clamping plate (19), the upper surface of the upper die (14) is provided with a limiting groove one (15), the bottom of the clamping plate (19) is slidably connected with the outer wall of the limiting groove one (15), and the lower surface of the upper die base (13) is provided with a limiting groove two (20).

3. The mold apparatus for producing a castable refractory according to claim 1, wherein: The feeding assembly comprises a feeding box (11), the bottom of the feeding box (11) is fixedly connected with a pulley (22), the outer wall of the pulley (22) is slidably connected with a guide rail (7), and the bottom of the guide rail (7) is fixedly connected with the upper surface of the lower die operation table (4).

4. The mold apparatus for producing a castable refractory according to claim 3, wherein: The upper surface of the lower die operation table (4) is fixedly connected with a fixed plate two (10), the outer wall of the fixed plate two (10) is fixedly connected with a hydraulic rod two (9), and the output end of the hydraulic rod two (9) is fixedly connected with a connecting block two (21).

5. The apparatus according to claim 4, wherein: The side wall of the connecting block two (21) is fixedly connected with the bottom of the case (23), and the bottom of the case (23) is slidably connected with the upper surface of the lower die (16).

6. The apparatus according to claim 5, wherein: The outer wall of the case (23) is fixedly connected with the side wall of the feeding box (11), and the bottom of the feeding box (11) is slidably connected with the upper surface of the lower die operation table (4).

7. The apparatus according to claim 1, wherein: The side wall of the fixed plate one (2) is fixedly connected with a hydraulic rod one (6), and the output end of the hydraulic rod one (6) is fixedly connected with a connecting block one (5).

8. The apparatus according to claim 7, wherein: The side wall of the connecting block one (5) is fixedly connected to the outer wall of the lower mold operating table (4), and the lower mold operating table (4) is slidably connected to the outer wall of the connecting rod one (3).

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