Cutting device with protection mechanism for carbon crystal plate production

By introducing a negative pressure dust collection and filtration system into the cutting device for carbon crystal plate production, combined with a support and positioning mechanism, the problems of dust pollution and inaccurate cutting are solved, achieving an environmentally friendly and efficient cutting effect.

CN223971911UActive Publication Date: 2026-03-06HUBEI MINGXIAN NEW MATERIAL INTEGRATED WALL DECORATION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-03
Publication Date
2026-03-06

AI Technical Summary

Technical Problem

The existing cutting equipment used in carbon crystal plate production has not effectively solved the problem of dust generated during the cutting process, resulting in environmental pollution and health hazards in the workshop, and also affecting the service life of the equipment.

Method used

A cutting device with a protective mechanism was designed, including a pump body, a filter plate and a drive mechanism. The device absorbs and filters dust through a combination of negative pressure dust collection and the filter plate, and ensures the accuracy and stability of cutting through a support mechanism and a positioning plate.

Benefits of technology

It effectively reduces dust in the workshop, protects the health of operators, extends the service life of equipment, and improves cutting precision and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carbon crystal plate production, and discloses a carbon crystal plate production cutting device with a protection mechanism. When the carbon crystal plate production cutting device with the protection mechanism is used, a pump body is started to form negative pressure in the cutting box, so that dust generated by cutting can be quickly sucked into a collecting box through a conveying pipe, the concentration of the dust in the cutting box can be effectively reduced, the dust is prevented from diffusing in the cutting box, and the cutting efficiency is improved. Meanwhile, the risk of fire disasters or explosion and other safety accidents caused by dust accumulation is reduced, dust can be effectively intercepted and filtered in cooperation with the design of the filter plate, the dust is blocked in the collecting box, only purified air is allowed to be discharged through the pump body, it is guaranteed that the discharged air meets the environment-friendly requirement, and the environment-friendly effect is achieved. And pollution to the surrounding environment is reduced, dust can be prevented from entering the pump body and damaging the pump body, the service life of the pump body is prolonged, and the using protection performance of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of carbon crystal plate production technology, specifically a cutting device for producing carbon crystal plates with a protective mechanism. Background Technology

[0002] As a new high-tech material, carbon crystal board has been widely used in many fields due to its excellent performance. In the production and processing of carbon crystal board, cutting equipment is required to cut it.

[0003] The existing patent document CN213500092U discloses a cutting device for producing nano-carbon crystal plates with a protective mechanism. In this utility model, the protective cover can be positioned above the cutting blade by means of a fixing rod and a sliding rod, the protective cover can be prevented from falling by means of a second spring, the protective cover can be moved down by pulling the sliding rod, and the protective cover can be positioned by inserting a pin into the second fixing block and the corresponding through hole, thereby avoiding injury to workers in the event of an accident.

[0004] However, existing cutting devices for carbon crystal plate production with protective mechanisms are inadequate in dealing with the dust generated during the cutting process. During the cutting of carbon crystal plates, the high-speed friction between the blade and the plate generates a large number of fine dust particles. If these dust particles are not absorbed and treated in time, they will permeate the air in the cutting workshop, which will not only pollute the workshop working environment, but also easily affect the health of the workers and the service life of the equipment, resulting in poor protection and environmental protection. Utility Model Content

[0005] The purpose of this invention is to provide a cutting device for producing carbon crystal plates with a protective mechanism, in order to solve the problem mentioned in the background art that the existing cutting devices for producing carbon crystal plates with protective mechanisms perform poorly in dealing with the dust generated during the cutting process.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a cutting device for producing carbon crystal plates with a protective mechanism, comprising a cutting box, a collection box fixedly connected to one side of the cutting box, and a pump body disposed above the collection box;

[0007] A filter plate is fixedly connected between the collection box and the pump body. A conveying pipe is fixedly connected to one side of the collection box. The conveying pipe is fixedly connected to the cutting box. A support mechanism is provided on one side of the cutting box. A drive mechanism is provided inside the cutting box.

[0008] Preferably, the support mechanism includes a visible door panel, which is disposed on one side of the cutting box. A cutting table is fixedly disposed inside the cutting box, and a cutting groove is fixedly disposed on the upper surface of the cutting table. An installation plate is disposed above the cutting table.

[0009] Preferably, a cutting motor is fixedly installed on one side of the mounting plate, and a cutting blade is fixedly connected to the transmission end of the cutting motor through the mounting plate, with the cutting blade corresponding to the cutting groove.

[0010] Preferably, the driving mechanism includes a support frame, which is fixedly disposed inside the cutting box. A fixing groove is fixedly disposed on the upper surface of the support frame, and a drive motor is fixedly installed on one side inside the fixing groove.

[0011] Preferably, the drive motor is fixedly connected to a drive screw at its transmission end, and the end of the drive screw away from the drive motor is connected to a fixed groove via a bearing. A movable block is threadedly connected to the outer surface of the drive screw, and the two sides of the movable block are fully fitted with the fixed groove.

[0012] Preferably, a first electric push rod is fixedly connected to the bottom end of the movable block, a first push rod is fixedly connected to the transmission end of the bottom end of the first electric push rod, and the end of the first push rod away from the first electric push rod is fixedly connected to the mounting plate.

[0013] Preferably, a fixing plate is fixedly connected to both sides of the support frame, a second electric push rod is fixedly connected to the bottom end of the fixing plate, a second push rod is fixedly connected to the transmission end of the bottom end of the second electric push rod, and a positioning plate is fixedly connected to the end of the second push rod away from the second electric push rod.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This cutting device for carbon crystal plate production with a protective mechanism, by setting up a pump body and a filter plate, creates a negative pressure in the cutting box when the pump body starts during the cutting operation of carbon crystal plate production. This allows the dust generated during cutting to be quickly sucked into the collection box through the conveying pipe. This effectively reduces the dust concentration in the cutting box, prevents dust from spreading in the cutting box, and also reduces the risk of safety accidents such as fire or explosion caused by dust accumulation. The filter plate design can effectively intercept and filter the dust, blocking it in the collection box. Only purified air is allowed to be discharged through the pump body. This not only ensures that the discharged air meets environmental protection requirements and reduces pollution to the surrounding environment, but also prevents dust from entering the pump body and causing damage to the pump body, thereby extending the service life of the pump body and improving the protective performance of the device.

[0016] 2. This carbon crystal plate cutting device with a protective mechanism, through the setting of a drive mechanism, enables the device to drive the cutting blade to move linearly according to the cutting requirements of the carbon crystal plate, thereby improving the precision and accuracy of carbon crystal plate cutting and ensuring that the carbon crystal plate is cut according to the predetermined size and shape. The design of the second electric push rod ensures that the positioning plate firmly presses the carbon crystal plate, preventing displacement of the carbon crystal plate during the cutting process and ensuring the stability and accuracy of the cutting. The design of the first electric push rod allows for flexible adjustment of the cutting blade height, ensuring that the cutting blade maintains a suitable cutting depth with the carbon crystal plate, further improving the cutting quality and adaptability. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional structural diagram of the collection box of this utility model;

[0019] Figure 3 This is a three-dimensional structural diagram of the cutting box of this utility model;

[0020] Figure 4 This is a three-dimensional structural diagram of the drive mechanism of this utility model.

[0021] In the diagram: 1. Cutting box; 2. Collection box; 3. Pump body; 4. Filter plate; 5. Conveying pipe; 6. Support mechanism; 601. Viewing door panel; 602. Cutting table; 603. Cutting groove; 604. Mounting plate; 605. Cutting motor; 606. Cutting disc; 7. Drive mechanism; 701. Support frame; 702. Fixing groove; 703. Drive motor; 704. Drive screw; 705. Moving block; 706. Electric push rod No. 1; 707. Push rod No. 1; 708. Fixing plate; 709. Electric push rod No. 2; 710. Push rod No. 2; 711. Positioning plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1 - Figure 4 This utility model provides a technical solution: a cutting device for producing carbon crystal plates with a protective mechanism, including a cutting box 1, a collection box 2 fixedly connected to one side of the cutting box 1, and a pump body 3 provided above the collection box 2;

[0024] A filter plate 4 is fixedly connected between the collection box 2 and the pump body 3. A conveying pipe 5 is fixedly connected to one side of the collection box 2, and the conveying pipe 5 is fixedly connected to the cutting box 1. A support mechanism 6 is provided on one side of the cutting box 1, and a drive mechanism 7 is provided inside the cutting box 1. During the cutting of carbon crystal plates, a large amount of dust is generated. At this time, the pump body 3 is started, and the pump body 3 operates to generate suction, creating negative pressure in the cutting box 1, the conveying pipe 5, and the collection box 2. Under the action of negative pressure, the dust generated during the cutting process is sucked into the collection box 2 through the conveying pipe 5. When the air containing dust passes through the filter plate 4, the filter plate 4 intercepts the dust and keeps the dust in the collection box 2, while the purified air is discharged to the outside of the device through the pump body 3. This reduces the spread of dust in the workshop during the cutting process and improves the working environment. This design ensures a stable environment, preventing dust from harming the health of operators and damaging other components of the cutting device. The pipe on one side of the cutting box 1 is a one-way air supply pipe to maintain a constant internal air pressure. During the cutting process, the pump 3 continuously operates, generating suction to absorb dust. This causes changes in the internal air pressure of the cutting box 1. Unstable air pressure can interfere with the cutting process, reducing cutting accuracy and affecting the cutting quality of the carbon crystal plate. Furthermore, it can negatively impact dust absorption, potentially preventing dust from being effectively drawn into the collection box 2. The one-way air supply pipe precisely controls the gas flow based on changes in the internal air pressure of the cutting box 1, ensuring a stable internal air pressure and guaranteeing the smooth operation of both the cutting and dust absorption processes.

[0025] The support mechanism 6 includes a viewing door panel 601, which is disposed on one side of the cutting box 1. A cutting table 602 is fixedly disposed inside the cutting box 1. A cutting groove 603 is fixedly disposed on the upper surface of the cutting table 602. A mounting plate 604 is disposed above the cutting table 602. A cutting motor 605 is fixedly mounted on one side of the mounting plate 604. A cutting blade 606 is fixedly connected to the transmission end of the cutting motor 605 through the mounting plate 604. The cutting blade 606 corresponds to the cutting groove 603. The drive mechanism 7 includes a support frame 701, which is fixedly disposed inside the cutting box 1. A fixing groove 702 is fixedly disposed on the upper surface of the support frame 701. A drive motor 703 is fixedly mounted on one side inside the fixing groove 702. A drive screw 704 is fixedly connected to the transmission end of the drive screw 704. The end of the drive screw 704 away from the drive motor 703 is connected to the fixed groove 702 via a bearing. A moving block 705 is threadedly connected to the outer surface of the drive screw 704. The two sides of the moving block 705 are fully fitted with the fixed groove 702. A first electric push rod 706 is fixedly connected to the bottom end of the moving block 705. A first push rod 707 is fixedly connected to the transmission end of the bottom end of the first electric push rod 706. The end of the first push rod 707 away from the first electric push rod 706 is fixedly connected to the mounting plate 604. Fixed plates 708 are fixedly connected to both sides of the support frame 701. A second electric push rod 709 is fixedly connected to the bottom end of the fixed plate 708. A second electric push rod 709 is fixedly connected to the transmission end of the bottom end of the second electric push rod 709. The second push rod 710 has a positioning plate 711 fixedly connected to its end away from the second electric push rod 709. The operator opens the viewing door 601, places the carbon crystal plate on the cutting table 602, and fine-tunes its position so that the position to be cut aligns with the cutting groove 603 on the cutting table 602. Then, the second electric push rod 709 is activated, its transmission end driving the second push rod 710 downwards, causing the positioning plate 711 to press down on the carbon crystal plate, ensuring it does not move during cutting. The operator closes the viewing door 601 and observes the internal working status of the cutting box 1 through it. The drive motor 703 starts, its transmission end driving the drive screw 704 to rotate, because the moving block 70... 5. The moving block 705 is connected to the drive screw 704 via threads, and its two sides are fully engaged with the fixed groove 702, restricting the rotation of the moving block 705. Therefore, the rotation of the drive screw 704 will cause the moving block 705 to move linearly along the drive screw 704. The movement of the moving block 705 is transmitted to the mounting plate 604 through the first electric push rod 706 and the first push rod 707, which in turn drives the cutting motor 605 and the cutting blade 606 mounted on the mounting plate 604 to move horizontally, adjusting the cutting blade 606 to the position suitable for cutting the carbon crystal plate. By controlling the forward and reverse rotation and speed of the drive motor 703, the horizontal movement direction and speed of the cutting blade 606 can be precisely controlled. The operation of the cutting motor 605 drives the cutting blade 606 to rotate at high speed.Driven by the first electric actuator 706, the vertical positions of the mounting plate 604 and the cutting blade 606 are adjusted, ensuring full contact between the high-speed rotating cutting blade 606 and the carbon crystal plate, thus achieving cutting. The operator controls the extension and retraction length of the first electric actuator 706 according to the thickness of the carbon crystal plate and cutting requirements to determine the appropriate cutting depth. The cutting groove 603 prevents the cutting blade 606 from directly contacting the cutting table 602 during cutting, protecting both the cutting table 602 and the cutting blade 606.

[0026] Working principle: The operator opens the viewing door 601, places the carbon crystal plate on the cutting table 602, and fine-tunes the position of the carbon crystal plate so that the position to be cut on the carbon crystal plate corresponds to the cutting groove 603 on the cutting table 602. Then, the second electric push rod 709 is activated, and its transmission end drives the second push rod 710 to move downward, so that the positioning plate 711 presses down on the carbon crystal plate, ensuring that the carbon crystal plate will not move during the cutting process. The operator closes the viewing door 601 and observes the working status inside the cutting box 1 through the viewing door 601. The drive motor 703 is started, and its transmission end drives the drive screw 704 to rotate. Because the moving block 705 is connected to the drive screw 704 through threads, and the two sides of the moving block 705... The moving block 705 is fully fitted with the fixed groove 702, restricting its rotation. Therefore, the rotation of the drive screw 704 causes the moving block 705 to move linearly along the drive screw 704. The movement of the moving block 705 is transmitted to the mounting plate 604 through the first electric push rod 706 and the first push rod 707, which in turn drives the cutting motor 605 and the cutting blade 606 mounted on the mounting plate 604 to move horizontally, adjusting the cutting blade 606 to the position suitable for cutting the carbon crystal plate. By controlling the forward and reverse rotation and speed of the drive motor 703, the horizontal movement direction and speed of the cutting blade 606 can be precisely controlled. The operation of the cutting motor 605 drives the cutting blade 606 to rotate at high speed. Driven by the first electric push rod 706, the cutting blade 606 moves linearly along the mounting plate 604. The vertical positions of plate 604 and cutting blade 606 are adjusted to ensure full contact between the high-speed rotating cutting blade 606 and the carbon crystal plate, thus achieving cutting of the carbon crystal plate. The operator controls the extension and retraction length of the first electric push rod 706 according to the thickness of the carbon crystal plate and cutting requirements to determine the appropriate cutting depth. The cutting groove 603 prevents the cutting blade 606 from directly contacting the cutting table 602 during cutting, protecting both the cutting table 602 and the cutting blade 606. During the cutting of the carbon crystal plate, a large amount of dust is generated. At this time, the pump body 3 is activated, and its operation creates suction, generating negative pressure within the cutting box 1, conveying pipe 5, and collection box 2. Under this negative pressure, the dust generated during cutting is sucked into the collection box through the conveying pipe 5. In box 2, when air containing dust passes through filter plate 4, filter plate 4 intercepts the dust and keeps it in collection box 2, while the purified air is discharged to the outside of the device through pump body 3. This reduces the spread of dust in the workshop during the cutting process, improves the working environment, prevents dust from harming the health of operators, and avoids dust damage to other parts of the cutting device. The pipe on one side of the cutting box 1 is a one-way air supply pipe to ensure that the air pressure inside the cutting box 1 is constant. During the cutting operation, pump body 3 continuously runs to generate suction to absorb dust, which will cause changes in the air pressure inside the cutting box 1. If the air pressure is unstable, it will interfere with the cutting process, reduce the cutting accuracy, and affect the cutting quality of the carbon crystal plate.On the other hand, it can also negatively impact dust absorption, potentially leading to situations where dust cannot be effectively drawn into collection box 2. However, the one-way air supply pipe can precisely control the inflow of gas based on changes in air pressure within the cutting box 1, ensuring a stable air pressure and guaranteeing the stable operation of both cutting and dust absorption processes.

[0027] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A cutting device for carbon crystal plate production with a protection mechanism, comprising a cutting box (1), characterized in that: One side of the cutting box (1) is fixedly connected with a collecting box (2), and the upper portion of the collecting box (2) is provided with a pump body (3); The collecting box (2) and the pump body (3) are fixedly connected with a filter plate (4), one side of the collecting box (2) is fixedly connected with a conveying pipe (5), the conveying pipe (5) is fixedly connected with the cutting box (1), one side of the cutting box (1) is provided with a supporting mechanism (6), and the inside of the cutting box (1) is provided with a driving mechanism (7).

2. The cutting device for carbon crystal plate production with a protection mechanism according to claim 1, characterized in that: The supporting mechanism (6) comprises a visible door plate (601), the visible door plate (601) is arranged on one side of the cutting box (1), a cutting table (602) is fixedly arranged in the cutting box (1), a cutting groove (603) is fixedly arranged on the upper surface of the cutting table (602), and an installation plate (604) is arranged above the cutting table (602).

3. The cutting device for carbon crystal plate production with a protection mechanism according to claim 2, characterized in that: One side of the installation plate (604) is fixedly provided with a cutting motor (605), a transmission end of the cutting motor (605) is fixedly connected with a cutting piece (606) penetrating through the installation plate (604), and the cutting piece (606) corresponds to the cutting groove (603).

4. The cutting device for carbon crystal plate production with a protection mechanism according to claim 3, characterized in that: The driving mechanism (7) comprises a supporting frame (701), the supporting frame (701) is fixedly arranged in the cutting box (1), a fixed groove (702) is fixedly arranged on the upper surface of the supporting frame (701), and a driving motor (703) is fixedly arranged on one side in the fixed groove (702).

5. The cutting device for carbon crystal plate production with a protection mechanism according to claim 4, characterized in that: A driving lead screw (704) is fixedly connected to the transmission end of the driving motor (703), one end of the driving lead screw (704) away from the driving motor (703) is connected with the fixed groove (702) through a bearing, and a moving block (705) is connected to the outer surface of the driving lead screw (704) in a threaded manner.

6. The cutting device for carbon crystal plate production with a protection mechanism according to claim 5, characterized in that: The bottom end of the moving block (705) is fixedly connected with a first electric push rod (706), the transmission end of the bottom end of the first electric push rod (706) is fixedly connected with a first push rod (707), and one end of the first push rod (707) away from the first electric push rod (706) is fixedly connected with the installation plate (604).

7. The cutting device for carbon crystal plate production with a protection mechanism according to claim 6, characterized in that: Both sides of the supporting frame (701) are fixedly connected with a fixed plate (708), the bottom end of the fixed plate (708) is fixedly connected with a second electric push rod (709), the transmission end of the bottom end of the second electric push rod (709) is fixedly connected with a second push rod (710), and one end of the second push rod (710) away from the second electric push rod (709) is fixedly connected with a positioning plate (711).

Citation Information

Patent Citations

  • Cutting device with protection mechanism for nano carbon crystal plate production

    CN213500092U